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Down on power after engine rebuild

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    Posted: April-14-2015 at 9:58pm
So long story short, I rebuilt my 86 351w engine over the winter. The engine got a new +0.030" bore, new pistons and rings, the crank ground -0.010", and a complete valve job. Obviously all the bearings were changed with the appropriate size as well. The only thing that wasn't totally reworked was the camshaft but it was in good shape and I replaced the camshaft bearings anyway. I also replaced the seals on my 1:1 borg/warner transmission and put new fluid in.

I finally got it out on the water today and it feels sluggish. The timing is 8 degrees before TDC at idle. I ran it around a little while fairly gingerly. Occasionally, I'd nail it for a brief time and it'd come up to speed slower than normal. When it hits 3200 rpms, it gives a small surge of power every time but is a good 4-5mph shy of my pre-rebuild top speed.

Does the engine need more break-in time? Maybe secondaries on the carb opening (can't check this on my own)? Other ideas? I rebuilt the carb last year so I felt it should still be good and didn't touch it this winter.

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Post Options Post Options   Thanks (0) Thanks(0)   Quote jpage Quote  Post ReplyReply Direct Link To This Post Posted: April-14-2015 at 10:10pm
I like to run mine at 10* advance, i would check the carb, and look for vacuum leaks, What distributor are you running?
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Post Options Post Options   Thanks (0) Thanks(0)   Quote JoeinNY Quote  Post ReplyReply Direct Link To This Post Posted: April-14-2015 at 10:14pm
Check your compression to make sure you dont have a stuck valve or something serious but after that I would guess you got your spark plug wires crossed somewhere? What you describe cannot be attributed to normal break in - sounds like you are down one or more cylinders
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Waternut Quote  Post ReplyReply Direct Link To This Post Posted: April-14-2015 at 10:56pm
I stand corrected, I was actually at 12 degrees at 700 rpms in gear. I backed it down to 8-9 degrees. Must've been running lower rpms in the driveway initially.

I'll check compression tomorrow. I must've checked the spark plug wires about 10 times during install but it's very possible I was misreading or misthinking so I'll check them again tomorrow.

I want to say the distributor is a mallory but can't remember for sure. It has the Prestolite electronic conversion so no points.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Mountain Man Quote  Post ReplyReply Direct Link To This Post Posted: April-15-2015 at 10:55am
Waternut - Your base timing should be about 8 degrees BTDC to crank it and then adjust the timing using a light after it fires. If down on power I would verify the that the firing order is correct and that you have not crossed a couple plug wires. If after doing this it's still down on power - pull the spark plugs and look for any that are different in color from the rest - either wet with gas - or sooty - or oil soaked. If nothing shows itself on the plugs start systematically eliminating the simple cheap stuff first: fuel pump (check the pressure), fuel filters, clogged flame arrestor, old gas, etc.........

Good luck,

Steve
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Post Options Post Options   Thanks (0) Thanks(0)   Quote SNobsessed Quote  Post ReplyReply Direct Link To This Post Posted: April-15-2015 at 10:56am
There is a paperclip trick to tell if the secondaries are opening. It's described somewhere on the site, a search may find it.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote mamigacz Quote  Post ReplyReply Direct Link To This Post Posted: April-15-2015 at 11:00am
Originally posted by Waternut Waternut wrote:

The only thing that wasn't totally reworked was the camshaft but it was in good shape and I replaced the camshaft bearings anyway.


If you used the old cam and lifters did you make sure to mark the lifters and install them in the bores they came out of?

If you replaced the lifters with new, did you go through the break in process when starting the engine for the first time?
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Waternut Quote  Post ReplyReply Direct Link To This Post Posted: April-15-2015 at 11:07am
Thanks, I actually found the paperclip trick last night and plan to try it today.

I did reuse the old lifters and they were put back in the same place they came from. I shimmed accordingly to get the proper preload on each valve. The push rods were also put back in the same place. The rocker arms weren't because the shop doing the valve job threw them all in a big box which I didn't appreciate but he swears it doesn't matter where they go.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote phatsat67 Quote  Post ReplyReply Direct Link To This Post Posted: April-15-2015 at 12:09pm
Yeah, rockers shouldn't be a huge issue. I reused all of my valve train from cam to rockers and they all went back in their exact spots with a nice amount of assembly lube.

The only really critical point is that each lifter goes back where it was originally at.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Bri892001 Quote  Post ReplyReply Direct Link To This Post Posted: April-15-2015 at 1:00pm
One free check, make sure nothing is funny with the throttle cable. In other words, make sure the cable is operating such that if full opens the carburetor throttle.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Waternut Quote  Post ReplyReply Direct Link To This Post Posted: April-15-2015 at 1:21pm
Originally posted by Bri892001 Bri892001 wrote:

One free check, make sure nothing is funny with the throttle cable. In other words, make sure the cable is operating such that if full opens the carburetor throttle.


Good call. That whole linkage was disconnected so it may not have gone back together exactly right.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote mamigacz Quote  Post ReplyReply Direct Link To This Post Posted: April-15-2015 at 2:05pm
It wouldn’t hurt to check if the distributor is advancing correctly. I assume you have a timing light, right?

Procedure:

Ignore steps 1 thru 4 if your harmonic balancer has timing marks that go up to 34 degrees (or close to 34 degrees).

1) Find out the diameter of the harmonic balancer. I think it’s 6.375 inches.
2) Calculate the tape cut length according to the below equation:

(harmonic balancer diameter) x 3.14 x 36 / 360 = tape cut length in inches

For example: 6.375” x 3.14 x 34 / 360 = 1.90 inches

3) Cut off a piece of masking tape (or electrical tape) to the length calculated above.
4) stick it to the harmonic balancer like the view below



One end of the tape will be at 0 degrees BTDC and the other end will be 34 degrees BTDC. With 12 degrees of initial advance, you should be getting approximately 34 degrees of total advance. If you want, you can do this on the trailer in neutral:

5) hook the timing light up
6) start the engine
7) point the timing light at the timing pointer.
8) slowly rev the engine to around 3000 RPM and watch the timing move. It should max out close to the end of the tape marked 34 degrees.
9) all the advance should come in around 3000 RPM. If it doesn’t, note what RPM it maxes at.

Post your results and we can discuss if something is wrong or not.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Waternut Quote  Post ReplyReply Direct Link To This Post Posted: April-15-2015 at 2:15pm
I have been using a timing light. It's a steady 8-9 degrees at idle in gear. I didn't check the timing at 3000rpms but it's probably 15 degrees at 1500 rpms so it does go up. I can verify later tonight what the timing maxes at.

I changed the distributor springs a year or two ago because the timing was bouncing all over the place and that was just caused by over stretched springs allowing the weights to flop around.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote mamigacz Quote  Post ReplyReply Direct Link To This Post Posted: April-15-2015 at 2:48pm
Originally posted by Mountain Man Mountain Man wrote:

pull the spark plugs and look for any that are different in color from the rest - either wet with gas - or sooty - or oil soaked. .........

Steve


Your symptoms sure point to an ignition problem. The power surge at 3200 almost sounds like a fouled plug that is starting to fire intermittently. I'm curious on the results of the plug conditions.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Waternut Quote  Post ReplyReply Direct Link To This Post Posted: April-15-2015 at 3:10pm
They are brand new plugs. I've seen plugs on more than one occasion split and/or fail completely shortly after installation so that could be a possibility.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Waternut Quote  Post ReplyReply Direct Link To This Post Posted: April-15-2015 at 10:21pm
Ok so here are the findings so far. I checked the compression and all cylinders are at about 118psi which seems really low for a fresh rebuild with GT40p heads. Should I be checking with all plugs installed or removed? I was testing with all plugs installed. All the plugs look normal and none look cracked, black, wet, or anything like that. Plug wires are hooked up correctly. I'm using 18456273 as the firing order with the distributor spinning counter clockwise. 1 being the front of the drivers side and 5 being the front of the passenger side.

I started the day running slightly weaker than yesterday and noticed the secondaries were not opening. The diaphragm appeared to be pulled in but could've pulled itself in when I pulled the cap off. Either way, there are no holes or tears and after hooking it back up, it opens fine. After a little while, the engine started sounding bad and wouldn't even rev to 3000rpms in neutral. It was really surging like crazy too. Turns out the wires I soldered for the prestolite electronic ignition had poked through the shrink wrap and were grounding against the engine. Fixed that issue and it runs a little better than yesterday with the secondaries opening but it's still weak and lacks a lot of power.

Engine vacuum at the intake manifold jitters between 16-17 in-Hg but I'm using a vacuum gage meant for composite work so I don't know if the jitter is a vacuum jitter or a vibration jitter from the engine.

The timing seems to top out around 25 degrees but that is a guess because once I pass about 1800rpms, all the numbers disappear. The numbers go up to 30 but after about 1800rpms, it just looks like the numbers got wiped and I'm guessing off of the stamping on the forward side of the harmonic balancer. Not sure if that's a timing light failing/can't keep up or whether that means there is some major timing issue.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Waternut Quote  Post ReplyReply Direct Link To This Post Posted: April-15-2015 at 11:00pm
Found this inside the distributor located underneath the rotor on the lower plastic ring. It's very small and magnetic but I can't find any place where it might go on the cap, rotor, inside the distributor, or even in the prestolite ignition piece.



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Post Options Post Options   Thanks (0) Thanks(0)   Quote mamigacz Quote  Post ReplyReply Direct Link To This Post Posted: April-16-2015 at 9:01am
-The firing order is correct for reverse rotation 351W.

-I wouldn't be too concerned on the compression readings. What would be more concerning is if one of the cylinders was 10 PSI (or more than 10) lower than the rest.

-You have to check all the plugs.

-That piece you show in the picture, looks like a magnet from the pick-up stator. There should be 8 magnets total. Pull your rotor off and you should see a black ring at the base of it (if its a pertronix kit). That ring should have no missing magnets in it. See the view below. It has red arrows pointing where the magnets would be.



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Post Options Post Options   Thanks (0) Thanks(0)   Quote Waternut Quote  Post ReplyReply Direct Link To This Post Posted: April-16-2015 at 9:22am
All the plugs look fine.

The magnet was found on top of that black ring after pulling the rotor off. Do those magnets tell the coil to send spark?
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Gary S Quote  Post ReplyReply Direct Link To This Post Posted: April-16-2015 at 9:55am
To properly do a compression test you need a fully charged battery,warmed up,all plugs removed and throttle wide open. Why not remove the pertronix and reinstall the points and see what happens?
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Post Options Post Options   Thanks (0) Thanks(0)   Quote phatsat67 Quote  Post ReplyReply Direct Link To This Post Posted: April-16-2015 at 10:01am
What Gary Said
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Post Options Post Options   Thanks (0) Thanks(0)   Quote mamigacz Quote  Post ReplyReply Direct Link To This Post Posted: April-16-2015 at 10:21am
Originally posted by Waternut Waternut wrote:

All the plugs look fine.

The magnet was found on top of that black ring after pulling the rotor off. Do those magnets tell the coil to send spark?


Yes

If you are missing a magnet, one of your plugs is not firing. Did you look at the stator ring to see if any are missing?
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Waternut Quote  Post ReplyReply Direct Link To This Post Posted: April-16-2015 at 10:39am
Originally posted by Gary S Gary S wrote:

To properly do a compression test you need a fully charged battery,warmed up,all plugs removed and throttle wide open. Why not remove the pertronix and reinstall the points and see what happens?


I bought this boat with the Presolite ignition. So I've never had the points setup nor have I ever worked with a points setup to know what I need to build that system up or even set it up properly. I'm sure it's not that difficult and I could figure it out but without the parts on hand, it's not a quick and dirty swap.

Originally posted by mamigacz mamigacz wrote:

   

Yes

If you are missing a magnet, one of your plugs is not firing. Did you look at the stator ring to see if any are missing?


I looked all over the cap and rotor figuring that's where it came from but I never saw anything else that resembled one of those magnets. Would replacing the rotor give me all the parts I need or do those lower rings come separately?

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Post Options Post Options   Thanks (0) Thanks(0)   Quote mamigacz Quote  Post ReplyReply Direct Link To This Post Posted: April-16-2015 at 10:55am
The lower ring (pick up stator ring) comes with the pertronix kit. I know on mine (clip sytle distributor cap) the rotor is also part of the pertronix kit. The stock prestolite rotor will not pilot the stator ring properly.

Before you replace any parts, remove the cap, rotor and stator ring. Take pictures of all these parts. Also, take pictures of the pertronix ignitor. Post the pictures so we can see the condition.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Waternut Quote  Post ReplyReply Direct Link To This Post Posted: April-16-2015 at 10:43pm
So the magnet did fall out of the stator under the rotor. I put it back in and the engine ran great. Thankfully I didn't chuck it.



With that success comes more problems though... I reset the timing to 10 degrees at 750 rpms. I warmed the engine up normally and then ran it hard for a minute or two. Stopped and double checked the timing. After that short run, the timing was around 23-24 degrees at 750 rpms. I backed it down again and idled over to a friends dock who came out to talk for 10-15 minutes. After that, I ran it hard again and 30-45 seconds the engine started surging and eventually got so bad I backed off and the engine died completely. It felt like it was down a few cylinders at this point so I limped it home and the timing was at 5 degrees retarded. Checked the spark plugs... #4 looked black and sooty, #5 and #6 looked bright white and nearly brand new. The rest looked good.

Set the timing again and it still ran like crap and would barely rev in nuetral. 20 minutes later, it ran good again. Sounds like a coil issue to me but not sure. The timing drift makes me think the electronic ignition (Pertronix Ignitor) is going bad.

20 minutes later
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Bri892001 Quote  Post ReplyReply Direct Link To This Post Posted: April-17-2015 at 10:54am
Originally posted by Waternut Waternut wrote:

... The timing drift makes me think the electronic ignition (Pertronix Ignitor) is going bad.


I'm not sure if timing drift is a symptom of a bad ignitor or not. Maybe others could speak to that.

The first thing that comes to my mind is that one of the advance springs is broken. The springs are supposed to allow the weights to move out with increased RPM, thus advancing the timing. And, just as important, to pull the weights back in as the Revs go down, bringing the timing back down to normal.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote GottaSki Quote  Post ReplyReply Direct Link To This Post Posted: April-17-2015 at 11:13am
I concur with Brian, mech advance is sticking or a spring is sloppy or broken.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Waternut Quote  Post ReplyReply Direct Link To This Post Posted: April-17-2015 at 11:17am
Springs are in good shape and the weights move in and out properly. I checked that a day or two ago. They could be sticking but when I'm at the dock, the timing goes up and down smoothly. I'll lube them up to make sure they aren't getting stuck somewhere.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote phatsat67 Quote  Post ReplyReply Direct Link To This Post Posted: April-17-2015 at 11:19am
Toss that ignitior junk. It's been beat like a dead horse. You can A) buy a pcm electronic ignition or B) Put a DUI in it.

Confirming ignition is in proper working order is always the first step to success. You need spark/fuel/compression. You have confirmed you have compression so move to ignition.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Gary S Quote  Post ReplyReply Direct Link To This Post Posted: April-17-2015 at 11:29am
+1 seems like more than 1 has been bad lately
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