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Clatter going into forward and reverse intermitten

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    Posted: June-02-2015 at 4:03pm
I recently had a transmission swap done on a pcm 351, I had a bad oil pump on my 1:1 velvet and I swapped to a used in good working order velvet 1:1 that came from my parts motor. I had it done by a shop locally due to my lack of knowledge on transmissions and time. They performed the swap and when I dropped it off I said replace anything that needs it. Specifically the damper. They ended up using one of the two used dampers and I'm trying to figure out if it went south on me already? I've now timed the engine 3 times and got the new motor running very well so I'm fairly sure it's not engine related. What I'm getting is a rattle/chatter noise from the tranny/bell housing. Every post I've read says damper plate. However, it's putting a strain on the engine so much that it kills it most times if I don't goose it a little. I've yet to read of anyone else having it that severe. And finally which stumps me the most is it is doing it intermittently? Any help is appreciated. Btw I'll be doing it myself, I would rather eat the free repair and KNOW it's done correctly
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Post Options Post Options   Thanks (0) Thanks(0)   Quote scootdogydog Quote  Post ReplyReply Direct Link To This Post Posted: June-02-2015 at 4:09pm
did they align the prop shaft?
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Post Options Post Options   Thanks (0) Thanks(0)   Quote JoeinNY Quote  Post ReplyReply Direct Link To This Post Posted: June-02-2015 at 4:21pm
It sounds like your engine is not in as good of tune as you think it is, could be as simple as you have the idle too low, or you adjusted the idle mixture in neutral and not in gear under load. A bad damper would not kill the engine, a really botched rebuild might but more likely is a not quite right engine tune at idle.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Spievy79 Quote  Post ReplyReply Direct Link To This Post Posted: June-02-2015 at 4:21pm
Yes, I separated the flanges when I got it back and in the water for 24hrs. It is within .003
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Post Options Post Options   Thanks (0) Thanks(0)   Quote TRBenj Quote  Post ReplyReply Direct Link To This Post Posted: June-02-2015 at 4:26pm
To where the prop spins freely? Because it's easy to dial in massive misalignment to within .003".

Agree with joe, engine tune is your culprit if your alignment really is good. Possibly combined with a bad damper.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Spievy79 Quote  Post ReplyReply Direct Link To This Post Posted: June-02-2015 at 4:32pm
It's possible I could not get to 10 btdc @600 rpms. The best I could get was about 13 any lower and it just sputtered and died. I then turned in each idle screw until it stumbled, then backed each out a 1/4 turn, then readjusted idle and repeated. Maybe I'm missing something. I'm still learning how to tune an engine.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Spievy79 Quote  Post ReplyReply Direct Link To This Post Posted: June-02-2015 at 4:45pm
Could one of you direct me to a thread or tell me how to start back at square one as I'm entering the boat on what to start with first?
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Post Options Post Options   Thanks (0) Thanks(0)   Quote TRBenj Quote  Post ReplyReply Direct Link To This Post Posted: June-02-2015 at 4:48pm
Sounds like tuning issues at a minimum. Try this:

1. Set idle mixture screws 1.5 turns out. Set idle adjustment to 700-750.

2. Set timing to 10-12 initial. Check final while you have the light out (should be 30-35 all in by 3000rpm).

3. Go back and dial in your carb. Adjust mixture screws for the strongest vacuum while at idle under load (in gear on the water). Readjust idle level to 650 while in gear. Make sure neutral idle isn't much higher (750 max) or that may be a sign of other issues.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Spievy79 Quote  Post ReplyReply Direct Link To This Post Posted: June-02-2015 at 5:07pm
Ok, a couple questions...30-35 max at 3000 rpms is at the dock I'm hoping? ;) as far as the idle mixture and idle screw do I leave it where it runs decent in neutral then go into gear THEN adjust idle screw or mixture screws first? That's where I get confused
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Spievy79 Quote  Post ReplyReply Direct Link To This Post Posted: June-02-2015 at 5:16pm
Sorry one last question, I'm going on vacation and wondered if I should order a damper so it's here when I get back? Or would you advise doing the aforementioned items first?
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 8122pbrainard Quote  Post ReplyReply Direct Link To This Post Posted: June-02-2015 at 7:48pm
Originally posted by TRBenj TRBenj wrote:

To where the prop spins freely? .

Originally posted by scootdogydog scootdogydog wrote:

did they align the prop shaft?

Joel
Tim's question is a good one. You were asked if they aligned the engine to the shaft and you did check that it's within the .003". However, is the strut aligned with the shaft??? It all starts at the strut!!


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Post Options Post Options   Thanks (0) Thanks(0)   Quote Spievy79 Quote  Post ReplyReply Direct Link To This Post Posted: June-02-2015 at 8:19pm
I could put it up on a lift to check it. Now that you mention that I've been getting a considerable shaking going on in gear. I assumed that it was The damper and or engine shaking. I will start there. This engine was a used pcm that I had bought last fall and I had to move the mounts around a lot compared to my old motor. Thank you for mentioning that. It could be binding up on me and it's causing all that extra stress. Shoulda kept my mustang 😖, this boat has brought nothing but headaches
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 8122pbrainard Quote  Post ReplyReply Direct Link To This Post Posted: June-02-2015 at 8:46pm
Joel,
When you got the .003" difference between the coupling faces, did you do the "quick check" for shaft straightness by rotating the shaft in 90 degree increments?


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Post Options Post Options   Thanks (0) Thanks(0)   Quote SNobsessed Quote  Post ReplyReply Direct Link To This Post Posted: June-03-2015 at 12:34am
Spievy - Are you sure all cylinders are firing?    

If there is any question regarding the health of the damper- they don't cost much & are mission critical . . .
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Spievy79 Quote  Post ReplyReply Direct Link To This Post Posted: June-03-2015 at 2:15pm
I am not familiar with the "quick check" I did rotate the shaft in 90 degree increments during the alignment and rechecked my gap. If you have a trick to check it I would love to hear about it
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Spievy79 Quote  Post ReplyReply Direct Link To This Post Posted: June-03-2015 at 2:20pm
The engine runs excellent at idle so I didn't think to check all the cylinders 😟
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 74Wind Quote  Post ReplyReply Direct Link To This Post Posted: June-03-2015 at 2:54pm
These guys are the wizards, but to my understanding if it were the dampener it would rattle every time, not intermittently, and also mostly just in reverse
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Post Options Post Options   Thanks (0) Thanks(0)   Quote DrCC Quote  Post ReplyReply Direct Link To This Post Posted: June-03-2015 at 3:29pm
Here's what Joe said:   (except he didn't use all caps like I'm going to)
"YOUR IDLE IS TOO LOW"    650 in gear is ideal.   If I turn mine down to 600 it clatters. And mine does run absolutely perfect.

Shaking ???    Have you looked at your propeller ?    Bent or missing a blade ?
How old are your plug wires ?
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 8122pbrainard Quote  Post ReplyReply Direct Link To This Post Posted: June-03-2015 at 8:03pm
Originally posted by Spievy79 Spievy79 wrote:

I am not familiar with the "quick check" I did rotate the shaft in 90 degree increments during the alignment and rechecked my gap. If you have a trick to check it I would love to hear about it

If you rotated the prop shaft and checked the difference after each rotation, then you did the quick check. If the shaft is bent, any clearance difference will follow the rotation.


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Post Options Post Options   Thanks (0) Thanks(0)   Quote Spievy79 Quote  Post ReplyReply Direct Link To This Post Posted: June-03-2015 at 8:22pm
idle is set at 650. If I don't goose it, it clatters and dies. Prop is brand new as are plug wires, cap, rotor, plugs and electronic ignition ( which I am curious whether it's to blame??). I replaced the strut bushing with a vesconite when I redid all the stringer work. I did not touch the strut or shaft.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Spievy79 Quote  Post ReplyReply Direct Link To This Post Posted: June-03-2015 at 8:40pm
I'm planning to start with the strut to shaft alignment, then motor to coupling alignment and see if it helps. Then move on to the timing and carb adjustments after verifying all 8 cylinders are firing. Sound like a decent plan?
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Post Options Post Options   Thanks (0) Thanks(0)   Quote TRBenj Quote  Post ReplyReply Direct Link To This Post Posted: June-03-2015 at 9:20pm
Always do timing first.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Spievy79 Quote  Post ReplyReply Direct Link To This Post Posted: June-03-2015 at 10:14pm
Gotcha. Thank you Tim
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Post Options Post Options   Thanks (0) Thanks(0)   Quote DrCC Quote  Post ReplyReply Direct Link To This Post Posted: June-03-2015 at 11:06pm
Shake and clatter???   Plug wires crossed???
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Spievy79 Quote  Post ReplyReply Direct Link To This Post Posted: June-04-2015 at 2:56pm
I will double check that. I checked and rechecked that ten times when I originally put it in but who knows I've pulled them for fogging and checking plugs since then.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Spievy79 Quote  Post ReplyReply Direct Link To This Post Posted: June-16-2015 at 3:17pm
Well today turned out to be a success! I started with my strut to shaft alignment and then to shaft, motor alignment and they were both spot on already. I started it up and double checked all cylinders were firing with my timing light. I then took each mixture screw to 1 1/2 out fired it up again and timed it to 11 btdc @750 rpm in neutral. What I wasn't doing initially the last several times was adjusting up the idle screw to get it to run at that time. Rookie mistake 😳 Once that was done I snugged up the distributor hooked up the vacuum gauge to the pcv port put it in gear and started my adjustments. After several up and downs to each mixture screw and idle screw adjustments the best I could get was about 13.5. Each mixture screw is I would guess pretty much where it started give or take an 1/8th or so. It ran excellent, no clattering at all and I was able to get 750 in neutral and 650 in gear. I really appreciate all the help!!
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Spievy79 Quote  Post ReplyReply Direct Link To This Post Posted: June-28-2015 at 5:03am
I hate to have to continue this thread but my issues seem to have not gone away. For an hour run I had no issues, it ran perfect. This past week I took her out and it started up fine, idled well in neutral and under load. I ran it for a bit at WOT, then as I returned to idle after a few moments it started coughing and clattering again and died. Started it back up, idled in neutral pretty decent put it in gear and same problem. I limped it back home and decided to order a rebuild kit for the Holley and rebuilt my first carb. I never knew it's condition when I bought the motor so I figured it's a cheap item to rule out. It went pretty smoothly I thought, a lot of YouTube and threads from here and I was confident I did a good job. I reinstalled it started at 1 1/2 out on each mixture screw, hooked up the vacuum gauge again and got to a 14 which from what I've read is possibly a sub par number?? Anyways, it was idling good in gear and I took off it ran good wide open. I started and stopped 8-10 times and it ran perfect then once I hit a channel I idled through and a minute in it started doing it again. I'm at a loss 😤. I have a pertronix ignitor 1 on it with a 40000 volt pertronix coil on. It seemed pretty damn warm but I'm not sure how warm it should be. I'm not sure if it's an ignition problem possibly or if it's just a tired motor in need of a rebuild? Any suggestions I certainly appreciate. The issue never seems consistent so it's hard for me to know what to look at next. I'm happy to put points back in and try them but I don't know much at all about them
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 8122pbrainard Quote  Post ReplyReply Direct Link To This Post Posted: June-28-2015 at 7:20am
Originally posted by Spievy79 Spievy79 wrote:

II'm happy to put points back in and try them but I don't know much at all about them

Joel,
This was going to be my suggestion but you've already thought about it. If you can handle a carb, you won't have any problem setting the dwell.



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Post Options Post Options   Thanks (0) Thanks(0)   Quote Spievy79 Quote  Post ReplyReply Direct Link To This Post Posted: June-28-2015 at 8:37am
from reading it looks like I would just need to pick up a dwell meter then? I already have the points and condenser from when I bought a new cap.. However I don't know that I know where the plate is. May have been misplaced?? Is that an item I might be able to find locally? Or perhaps I have my other prestolite distributor that I pulled which has the screw down cap though. Might that plate work?
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Post Options Post Options   Thanks (0) Thanks(0)   Quote TRBenj Quote  Post ReplyReply Direct Link To This Post Posted: June-28-2015 at 8:59am
The points plates should swap between Prestolite styles. Otherwise you're probably out of luck... That plate can be hard to find. The commonly went in the trash when people converted to EI. Makes swapping back difficult if you didn't hold onto it.
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