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Bolt replacement ! S.S. or not?

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Pete LHC View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Pete LHC Quote  Post ReplyReply Direct Link To This Post Topic: Bolt replacement ! S.S. or not?
    Posted: August-27-2006 at 5:43pm
I am in the process of replacing the exhaust
headers on my 80 SN. Is there any reason NOT to use Stainless Steel bolts as replacement?
Thanks,
        Pete
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79nautique View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 79nautique Quote  Post ReplyReply Direct Link To This Post Posted: August-27-2006 at 5:48pm
depends if you like your bolts to rust off or not.

Where did you get the headers? extremely rare for a 351W to have headers most like they are just manifolds. I would suggest using socket head caps screws over standard hex head fasteners.

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Pete LHC View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Pete LHC Quote  Post ReplyReply Direct Link To This Post Posted: August-27-2006 at 5:54pm
My bad...I stand corrected....They are not headers.....just manifolds......

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        Pete
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Tim D View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Tim D Quote  Post ReplyReply Direct Link To This Post Posted: August-27-2006 at 6:29pm
Regular bolts should be just fine, just put a dab of anit-seize on them.
Tim D
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79nautique View Drop Down
Grand Poobah
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 79nautique Quote  Post ReplyReply Direct Link To This Post Posted: August-27-2006 at 8:27pm
They will work but over the long haul caps screw are better and are easier to get off the next time the heads won's shrink as much they doen't get rounded off it provides more clearance as well and won't dig into the manifolds as much either.
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JEFF KOSTIS View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote JEFF KOSTIS Quote  Post ReplyReply Direct Link To This Post Posted: August-27-2006 at 9:38pm
    Stainless bolts are great for "light duty" applications, but dont work well for future removal as they "gall" and snap off. Most stores sell 304 stainless bolts which are equivelent to a grade 2 standard bolt (no dashes on head). You can order and get 316 stainless bolts equivelent to a grade 5 bolt (3 dashes). Anything harder is more difficult to get. Even the 316 stainless will gall over standard bolts if overtightened.
    A grade 8 bolt (of whatever head you need) offers better rust resistance and strength and would be my choice. My .02    good luck!!

                                  Jeff...
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64 Skier View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 64 Skier Quote  Post ReplyReply Direct Link To This Post Posted: August-28-2006 at 7:57am
ARP is the only way to go. Their Stainless Spec is chromemoly 8740 (Grade 8 plus) or something thereabouts which is way better than 304, 316's etc.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote GottaSki Quote  Post ReplyReply Direct Link To This Post Posted: August-28-2006 at 8:47am
Yup, No surprise 316 will gall, 316 is for high purity plumbing; for bolts its gall-o-matic.
Its best purpose is inside process chambers; its quite misused elsewhere.
"There is nothing, absolutely nothing, half so much worthwhile as messing around with boats...simply messing."

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Rick View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Rick Quote  Post ReplyReply Direct Link To This Post Posted: August-28-2006 at 11:46am
i agree with Tim D I would use regular manifold bolts with antiseize compound.
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jimbo View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote jimbo Quote  Post ReplyReply Direct Link To This Post Posted: August-29-2006 at 10:32am
Use cap bolts and anti-sieze for sure.
They have a smaller head than other bolts of the same thread diameter.
I've been replacing my bolts with with kinda goldish bolts from the local hardware store. I think they are grade 8. Probably overkill on the strength side but they seem to have good rust resistance.

Now, even though I have a background in Chemistry, I just don't fully understand this...
On I/O boats, like Mercurys, they put these zinc anodes on the lower unit -- sacrifical anodes. Something about two dissimuliar metals and electro-chemistry. Anyway, our boats don't need the anodes but I'm always wondering if the bolt, or pin or what ever I substitute is going to cause a problem. Does anybody know what metals put together require the anodes? I think Aluminium is one. Does anybody know?

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79nautique View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 79nautique Quote  Post ReplyReply Direct Link To This Post Posted: August-29-2006 at 6:17pm
the I/O's have more aluminum in them that reacts with the steel creating electrolosis thus the need for anoids
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jimbo View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote jimbo Quote  Post ReplyReply Direct Link To This Post Posted: August-29-2006 at 8:12pm
Originally posted by 79nautique 79nautique wrote:

the I/O's have more aluminum in them that reacts with the steel creating electrolosis thus the need for anoids

That's what I figured. The only freshwater boats that need them are the ones with a big hunk of aluiminum hanging off the a$$-end. I'm just not a good enough inorganic chemist to know what other metals are incompatable with steel.
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91nautique View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 91nautique Quote  Post ReplyReply Direct Link To This Post Posted: August-29-2006 at 11:53pm
Jimbo.
Does this help?

Arranegment of metals in galvanic series

CORRODED END (ANODIC OR LESS NOBLE)

magnesium
zinc
aluminum
cadmium     Any of these metals will theoretically
steel            corrode while offering protection to
lead             to any other that is higher in the series
tin               so long as they are both electrically
nickel          connected.
bra$$
bronze                     
copper                     
nickel-coppper alloys                     
stainless
silver
gold                                                                                                
platinum

PROTECTED END (CATHODIC OR MOST NOBLE)


Ive got an anod on the exhaust outlet of my boat,its wired internaly with S/S wire to the lift rings and onto the aluminium bracket that retains the steering cable,up and onto the motor so that it covers the shaft and prop.
In salt water,parked up next to the houseboat with aluminium pontoons, the anod will last about three months.
Fresh water it hardly wears at all.

Great forum, thanks for all the ideas ive managed to "steal" from you guys over the years.
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jimbo View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote jimbo Quote  Post ReplyReply Direct Link To This Post Posted: August-30-2006 at 12:23am
Hey, thanks 91
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john33617 View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote john33617 Quote  Post ReplyReply Direct Link To This Post Posted: August-30-2006 at 1:59pm
never use SS bolts on exhaust manifolds , they expand at different rates and will break the manifold
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79nautique View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 79nautique Quote  Post ReplyReply Direct Link To This Post Posted: August-30-2006 at 2:04pm
Man you are just out there in lala land all of the time John maybe its all of them diesel fumes you inhail.
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rmcdonald View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote rmcdonald Quote  Post ReplyReply Direct Link To This Post Posted: September-01-2006 at 3:07am
Hi
Here is a good link discusses and gives a reference matrix for combining dissimmilar metals.

It is mainly concerned constant under water exposure between dissimialar metals.

Stainless steel fasteners

Regards
Rob
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Post Options Post Options   Thanks (0) Thanks(0)   Quote jimbo Quote  Post ReplyReply Direct Link To This Post Posted: September-01-2006 at 11:36am
A good read. Thanks. Some people like to read Stephen King, some like Tom Clancy. I love reading that kinda of stuff
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Pete LHC View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Pete LHC Quote  Post ReplyReply Direct Link To This Post Posted: September-02-2006 at 1:17pm
I just want to say thanks to everyone for their input...this is a great site.....
supported by great people.
Thanks,
        Pete
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