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40-2a Transmission 1.258

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Post Options Post Options   Thanks (0) Thanks(0)   Quote KENO Quote  Post ReplyReply Direct Link To This Post Topic: 40-2a Transmission 1.258
    Posted: April-18-2020 at 8:07am
Originally posted by TRBenj TRBenj wrote:

I do have remnants of one of those kits around somewhere... but I do recall the claim that my spare tranny that came from a 89 was actually a newer replacement... so unless I can verify the year we probably wouldn’t solve the mystery with 100% confidence. Plus I have no spare time.


In 89 the ID tag said to use 20W20 oil in the transmission and they had a little sticker that went over those words that said to use Dex when the recommendation changed.

Or was it Dex then 20w20 then back to Dex again so there were multiple decals

90 and later..............beats me, but the tags changed early on and didn't need the little sticker any longer

Dex 3 didn't exist before 1993 either so that'll help narrow things down depending on what your tag says   


Edit ..............A little search found tags with 4 different recommendations at various different times so the tag probably won't exactly be helpful to figure out your year.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote KENO Quote  Post ReplyReply Direct Link To This Post Posted: April-17-2020 at 10:03pm
Originally posted by 8122pbrainard 8122pbrainard wrote:

Originally posted by KENO KENO wrote:

Originally posted by 8122pbrainard 8122pbrainard wrote:

Originally posted by KENO KENO wrote:



I had somebody else in mind with my comment Joe

You know plenty about transmissions, he only thinks he does..... right Pete


No Ken, you have done a great job with correcting me and I thank you for that.

"Our own self-love draws a thick veil between us and our faults."      
Lord Chesterfield




It sure would be nice if you didn't need that correcting

Yes, it would have been nice if I didn't need correcting but I understand that we all need to be corrected at times. I also understand the needs of some to satisfy their our personalities.

Thanks again.


Face it Pete, we're the Odd Couple   
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Post Options Post Options   Thanks (0) Thanks(0)   Quote JoeinNY Quote  Post ReplyReply Direct Link To This Post Posted: April-17-2020 at 8:49pm
Cold man, real cold, and snowy
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Gary S Quote  Post ReplyReply Direct Link To This Post Posted: April-17-2020 at 5:36pm
All this going back and forth on tooth counts has me wondering just how cold is it up north??   
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 8122pbrainard Quote  Post ReplyReply Direct Link To This Post Posted: April-17-2020 at 5:13pm
Originally posted by KENO KENO wrote:

Originally posted by 8122pbrainard 8122pbrainard wrote:

Originally posted by KENO KENO wrote:



I had somebody else in mind with my comment Joe

You know plenty about transmissions, he only thinks he does..... right Pete


No Ken, you have done a great job with correcting me and I thank you for that.

"Our own self-love draws a thick veil between us and our faults."      
Lord Chesterfield




It sure would be nice if you didn't need that correcting

Yes, it would have been nice if I didn't need correcting but I understand that we all need to be corrected at times. I also understand the needs of some to satisfy their our personalities.

Thanks again.


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Keep it original, Pete
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Post Options Post Options   Thanks (0) Thanks(0)   Quote KENO Quote  Post ReplyReply Direct Link To This Post Posted: April-17-2020 at 3:43pm
A little dab of RTV all around the joint is what seals that joint.

Here's a little light reading in the link below. Look for some Eric posts

The PCM manual calls it Rhodorsil Cat 1 sealant. It's some European stuff

link

I put one back on a friends transmission many years ago with some RTV and as far as I know it's still not a leaker.

If only I had thought to count the gear teeth way back then
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Post Options Post Options   Thanks (0) Thanks(0)   Quote James T Brockma Quote  Post ReplyReply Direct Link To This Post Posted: April-17-2020 at 3:42pm



here is a picture of the tag from my 2006 216, 330 Excal
Jim '06 216

    '98 SN 176
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Post Options Post Options   Thanks (0) Thanks(0)   Quote KENO Quote  Post ReplyReply Direct Link To This Post Posted: April-17-2020 at 3:36pm
Here's a PCM seal and gasket kit picture from nautiqueparts

Can somebody point out which of those pieces seals between the reduction housing and the transmission case?

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Post Options Post Options   Thanks (0) Thanks(0)   Quote TRBenj Quote  Post ReplyReply Direct Link To This Post Posted: April-17-2020 at 3:25pm
I do have remnants of one of those kits around somewhere... but I do recall the claim that my spare tranny that came from a 89 was actually a newer replacement... so unless I can verify the year we probably wouldn’t solve the mystery with 100% confidence. Plus I have no spare time.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote JoeinNY Quote  Post ReplyReply Direct Link To This Post Posted: April-17-2020 at 2:48pm
Easy to take apart but those $180 gasket/seal kits have made me pretty hesitant to take one apart without a pressing need...
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Post Options Post Options   Thanks (0) Thanks(0)   Quote KENO Quote  Post ReplyReply Direct Link To This Post Posted: April-17-2020 at 1:39pm
Originally posted by 8122pbrainard 8122pbrainard wrote:

Originally posted by KENO KENO wrote:



I had somebody else in mind with my comment Joe

You know plenty about transmissions, he only thinks he does..... right Pete


No Ken, you have done a great job with correcting me and I thank you for that.

"Our own self-love draws a thick veil between us and our faults."      
Lord Chesterfield




It sure would be nice if you didn't need that correcting
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Post Options Post Options   Thanks (0) Thanks(0)   Quote KENO Quote  Post ReplyReply Direct Link To This Post Posted: April-17-2020 at 1:36pm
Originally posted by TRBenj TRBenj wrote:

Well that’s that I suppose. I do have an early (‘89) 1.23 sitting in my basement so in theory we could verify what gears were used at the beginning... but I’m admittedly not that eager to pull it apart. Ken, let me know when you have some free time.

Do we know what year trans was in the pic linked above?


All I know about the transmission in the link is what's in the ad

You could have the reduction section apart and be looking at the gears in I'll say under an hour if you work real slow

Then post a picture here and we'd all know what the first ones built had for gears.

I'm kinda hoping for Joe's different tooth count scenario and a running change made sometime over the years, but you can solve this mystery pretty easily.

The link below has a short little video that should give you an idea how little is involved in getting the reduction section apart

link
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 67 ski nat Quote  Post ReplyReply Direct Link To This Post Posted: April-17-2020 at 11:37am
‘Gearhead’ = JoeinNY. Love this stuff
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Post Options Post Options   Thanks (0) Thanks(0)   Quote TRBenj Quote  Post ReplyReply Direct Link To This Post Posted: April-17-2020 at 11:04am
Well that’s that I suppose. I do have an early (‘89) 1.23 sitting in my basement so in theory we could verify what gears were used at the beginning... but I’m admittedly not that eager to pull it apart. Ken, let me know when you have some free time.

Do we know what year trans was in the pic linked above?
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Post Options Post Options   Thanks (0) Thanks(0)   Quote JoeinNY Quote  Post ReplyReply Direct Link To This Post Posted: April-17-2020 at 10:50am
Originally posted by TRBenj TRBenj wrote:

How about the gear tooth count Joe... can we infer the ratio that way (29/23) or is there more to it than that? Lots of other variables like tooth design and pitch but maybe they all cancel...


multiple edits as I think about this...

Getting those other variables right to make the transmission quiet, reliable, package correctly, etc... can get complicated but one gear to another direct contact - evenly spaced teeth the math is what it is and it's easier than spelling.    

Pick a couple coprime numbers for the teeth so they don't wear into a pattern get the ratio close-ish tell the customer that it is what they asked for and ship it..

32/26 (or 16/13) will get you 1.23(1) but share a factor of 2 so in theory could have some wear patterns develop
39/31 are 1.258 and share no factors
29/23 are 1.26(1) and share no factors

Well then maybe you wanted to keep the bigger driven gear the same and

If it weren't for the transmission that was linked that was labeled 1.23 and has clearly 1.26 I would think they had tried all three sets of teeth numbers at one time... but that one has me think there is fudging to be going on.   a Reason to switch from 39/31 to 29/23 at one point might have been an introduction of another gear ratio in that family (1.52) of transmissions and wanting to keep the smaller gear the same

35/23 will get you there sharing no factors
47/31 will also get you there but maybe no space for 47 teeth in that transmission?

If you wanted to keep the bigger gear the same (which don't make no sense to me because I would want a bigger output shaft for that gear to go on and then I would need two gears anyway so I wouldn't think it would be that way, the numbers here would favor the 1.26 starting gears....

39/25 is 1.56 which is a stretch for 1.52.... 39/26 is 1.5 but not good for wear
29/19 is 1.526 and looks good for wear
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 8122pbrainard Quote  Post ReplyReply Direct Link To This Post Posted: April-17-2020 at 10:05am
Originally posted by KENO KENO wrote:



I had somebody else in mind with my comment Joe

You know plenty about transmissions, he only thinks he does..... right Pete


No Ken, you have done a great job with correcting me and I thank you for that.

"Our own self-love draws a thick veil between us and our faults."      
Lord Chesterfield




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Keep it original, Pete
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Post Options Post Options   Thanks (0) Thanks(0)   Quote KENO Quote  Post ReplyReply Direct Link To This Post Posted: April-17-2020 at 8:33am
Originally posted by JoeinNY JoeinNY wrote:

Well let's leave me and my spellificatin out of this..


I had somebody else in mind with my comment Joe

You know plenty about transmissions, he only thinks he does..... right Pete
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Post Options Post Options   Thanks (0) Thanks(0)   Quote TRBenj Quote  Post ReplyReply Direct Link To This Post Posted: April-17-2020 at 8:31am
How about the gear tooth count Joe... can we infer the ratio that way (29/23) or is there more to it than that? Lots of other variables like tooth design and pitch but maybe they all cancel...
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Post Options Post Options   Thanks (0) Thanks(0)   Quote JoeinNY Quote  Post ReplyReply Direct Link To This Post Posted: April-17-2020 at 12:47am
Well I actually got kens link to open and those gears are in the one piece housing and labeled 1.23 - so probably just a bunch of lies straight from the start. The new theory I am going with is pcm decided they wanted a transmission that allowed them to run a 16 inch pitch prop at the same rpm as a 13 inch pitch prop.   They mathed it out to 16/13 = 1.23 stuck it on the side of the trans and never looked back until guilt or the law caught up.to them and they had to make it right...
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Post Options Post Options   Thanks (0) Thanks(0)   Quote JoeinNY Quote  Post ReplyReply Direct Link To This Post Posted: April-17-2020 at 12:16am
Well let's leave me and my spellificatin out of this... We have seen 1.26, 1.258, and 1.23 printed on these transmissions.   The earlier one piece rear housing units are ones that were labeled 1.23 iirc - maybe there was more than just a rear housing redesign- maybe a gear redesign with a different cut to eliminate the early whining issues.    Too many teeth originally like 58 and 47 and it whined and wasn't strong enough so.they went with half as many?    Maybe it was 37 and 30 teeth to begin with and the rear housing redesign needed slightly smaller diameter gears to fit..... Either way the first ones went out as 1.23 and at the boat literature level it was not a big enough change to update it so it stuck?   Why they are so specific and apparently wrong as to put 1.258/on some is another head scratcher
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Post Options Post Options   Thanks (0) Thanks(0)   Quote KENO Quote  Post ReplyReply Direct Link To This Post Posted: April-16-2020 at 10:38pm
Originally posted by Canuck-Surfer Canuck-Surfer wrote:

Booya! And here I was thinking I was special because I didn't have a 1.23!


You must be "special" to somebody
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Post Options Post Options   Thanks (0) Thanks(0)   Quote KENO Quote  Post ReplyReply Direct Link To This Post Posted: April-16-2020 at 10:31pm
Originally posted by TRBenj TRBenj wrote:

29/23 = 1.261, not 1.258

Did PCM lie twice or is it not quite as simple as counting teeth? We may need our resident ME/pump designer/transmission rebuilder to check our math (and method).


They couldn't even get it straight as to the ratio in the manual I linked earlier

I see you counted the same number of teeth as I did and did the same math too     

I think he's an EE too and he spelled engineer wrong in his profile. It's been corrected since it was pointed out.

Edit I goofed, it was mechanical that he spelled wrong

I think the decimal difference has something to do with trying to translate Italian or something like that.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Canuck-Surfer Quote  Post ReplyReply Direct Link To This Post Posted: April-16-2020 at 10:02pm
Booya! And here I was thinking I was special because I didn't have a 1.23!
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Post Options Post Options   Thanks (0) Thanks(0)   Quote GottaSki Quote  Post ReplyReply Direct Link To This Post Posted: April-16-2020 at 9:25pm
Outstanding Ken
"There is nothing, absolutely nothing, half so much worthwhile as messing around with boats...simply messing."

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Post Options Post Options   Thanks (0) Thanks(0)   Quote TRBenj Quote  Post ReplyReply Direct Link To This Post Posted: April-16-2020 at 9:23pm
29/23 = 1.261, not 1.258

Did PCM lie twice or is it not quite as simple as counting teeth? We may need our resident ME/pump designer/transmission rebuilder to check our math (and method).
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Post Options Post Options   Thanks (0) Thanks(0)   Quote KENO Quote  Post ReplyReply Direct Link To This Post Posted: April-16-2020 at 8:37pm
After getting a little more curious and doing a little research, I'll boldly and maybe foolishly say that PCM never had a transmission with a 1.23 to 1 ratio.

How's that for ballsy?

I think all those 1.23's were really 1.26's

Why do I think that?

Probably because if you look at the link below you can see the PCM label that says 1.23 to 1 and you can see the reduction gears.

You can also pretty easily count the teeth on the big gear and with a little elementary school math figure out that the small gear would have 23 1/2 teeth if you want a 1.23 to 1 reduction ratio.

Same math says that a 23 tooth gear would give a 1.26 to 1 reduction ratio.

I figure that one of those gears is impossible to make

I had all my math checked by a 5th grader just to be safe.

link
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Post Options Post Options   Thanks (0) Thanks(0)   Quote KENO Quote  Post ReplyReply Direct Link To This Post Posted: April-16-2020 at 6:18pm
Here's a PCM manual printed 9/99 courtesy of SkiDim (free download)

On page 1 it's a 1.23 to 1 ratio and on page 2 it's a 1.26 (or a bigger reduction 1.52 version.)

Go figure   

link

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Post Options Post Options   Thanks (0) Thanks(0)   Quote KENO Quote  Post ReplyReply Direct Link To This Post Posted: April-16-2020 at 6:00pm
Originally posted by James T Brockma James T Brockma wrote:

I have been following this thread and decided to check the transmission tag on my boat. I am the original owner of my 2006 216, 330 Excal with the factory original, undamaged prop. I was surprised to find out I have a 1.26:1 ratio transmission. I am not sure what to make of it but the boat continues to perform flawlessly with 475 hrs.


I'd probably just smile
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Post Options Post Options   Thanks (0) Thanks(0)   Quote James T Brockma Quote  Post ReplyReply Direct Link To This Post Posted: April-16-2020 at 4:43pm
I have been following this thread and decided to check the transmission tag on my boat. I am the original owner of my 2006 216, 330 Excal with the factory original, undamaged prop. I was surprised to find out I have a 1.26:1 ratio transmission. I am not sure what to make of it but the boat continues to perform flawlessly with 475 hrs.



Jim '06 216

    '98 SN 176
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Post Options Post Options   Thanks (0) Thanks(0)   Quote KENO Quote  Post ReplyReply Direct Link To This Post Posted: April-16-2020 at 4:06pm
Page 3 and 4 of the link below have a bit of "discussion" on the transmission   

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