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New Owner problem

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Category: General Correct Craft Discussion
Forum Name: General Discussion
Forum Discription: Anything Correct Craft
URL: http://www.CorrectCraftFan.com/forum/forum_posts.asp?TID=10322
Printed Date: May-05-2024 at 4:14pm


Topic: New Owner problem
Posted By: 78SkiTique
Subject: New Owner problem
Date Posted: April-29-2008 at 11:27am
Thank god for this site! Just bought what I thought was a great boat yesterday after looking for about a year. Problem, when I got it home and checked it out I found I couldn't turn the prop easily by hand in neutral. A closer look noticed the strut looked bent slightly to the left if looking from rear of boat. Also noticed the shaft looks tight up against the left side of the strut. Put a carpenters square up against the strut and definetly is bent. PO says boat ran perfectly with no vibrations.



Replies:
Posted By: Brktracer
Date Posted: April-29-2008 at 11:49am
Sounds like it's time for a new strut/shaft/prop. Sorry to hear the news. If it makes you feel any better I'm in the process of replacing my shaft and prop right now.

Matt


Posted By: Riley
Date Posted: April-29-2008 at 11:50am
Welcome to the site. I don't know what to tell you about that one, except the obvious. Hopefully, the boat is nice enough and you like it enough to make it worth it, even if you have to eat the cost of fixing it.

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Posted By: backfoot100
Date Posted: April-29-2008 at 11:56am
You may not be able to turn it by hand unless you lubricate the bushings a bit. They're designed to be lubed by the water. If you haven't even gotten the boat wet since it's it's been in storage, it could be very tight.

If it's bent, the strut will probably have to come off to get straightened and you'll have to verify the prop shaft straightness as well as the alignment of the shaft to the tranny. If the shaft seems to be tight against one side of the strut, then new bushings may be needed too. Post some pics so we can see what's going on.

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When people run down to the lake to see what's making that noise, you've succeeded.



Eddie


Posted By: 78SkiTique
Date Posted: April-29-2008 at 11:59am
Wow. quick responses. The boat is cosmetically and structurally very, very good. I honestly think the PO who only owned it for a year may not have noticed it. But I don't want to try to run it and risk trans. damage. Why is there a picture of someone elses boat on my post? I have pictures but I have to change them to zip files to post them. Will be talking to computer geek friend about that. Do you think I can handle the strut shaft replacement myself? Can the strut be straightened


Posted By: GottaSki
Date Posted: April-29-2008 at 12:54pm
Loosten fastners the coupling and see if you can turn the prop, if it turns like butter, then engine alignment is suspect also.

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"There is nothing, absolutely nothing, half so much worthwhile as messing around with boats...simply messing."

River Rat to Mole


Posted By: 78SkiTique
Date Posted: April-29-2008 at 7:08pm
Here are some pictures of the boat, strut and shaft.






Posted By: behindpropeller
Date Posted: April-29-2008 at 7:18pm
Looks like you need to move the engine over.

I would put new bearings in the strut and re-align the motor with the strut before messing with taking the strut off!!

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Posted By: dborrelli
Date Posted: April-29-2008 at 8:50pm
Thats a beautiful boat. Do what it takes to fix it and you'll be happy with that purchase for years.


Posted By: 8122pbrainard
Date Posted: April-29-2008 at 9:07pm
Skip, It's always tough to tell from pictures but to me it looks like moving the engine over won't do it. The shaft looks like it is pretty centered in the hole/log in the bottom of the boat. The best you could get from moving the engine would be maybe a 1/8". I think the problem is the strut. Disconnect the coupling at the trans and the rubber hose at the shaft stuffing box. See what happens and post some more pictures.

Speaking of pictures, edit your last posting by using the "enter" key between the pictures. It will stack them from top to bottom rather than side to side. No big deal but it does make the thread easier to read!

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64 X55 Dunphy

Keep it original, Pete
<


Posted By: BuffaloBFN
Date Posted: April-29-2008 at 9:15pm
It could be the angle of the pic, but it looks like the shaft enters 1 side of the strut and exits the other. It may be bent and twisted a bit. The 5200(caulk) concerns me a bit as well.

Not to worry though, welcome aboard...the repair isn't a big deal and that is a sweet looking boat!




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"It's a Livin' Thing...What a Terrible Thing to Lose" ELO


Posted By: SNobsessed
Date Posted: April-30-2008 at 12:44am
78ST - Check for stress cracks inside & out after you take the strut off. I found some, by accident, using paint thinner - it acted as a dye penetrant & highlighted the hairline cracks.

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“Beer is proof that God loves us and wants us to be happy.”

Ben Franklin


Posted By: ripsaw
Date Posted: April-30-2008 at 1:25am
does anybody ever post any info on here for bad PO's that knew they were selling bad goods.

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86 2001


Posted By: 8122pbrainard
Date Posted: April-30-2008 at 7:31am
Originally posted by 78SkiTique 78SkiTique wrote:

Do you think I can handle the strut shaft replacement myself? Can the strut be straightened


If you are mechanically inclinded and have some basic tools, then I feel you would be able to do this yourself. Matt (BrTracker) and Chris (SNobsessed) are going through it and have been asking some questions that we have been able to help out with.

Struts can be straightened to a point. Yours doesn't look that bad so it's worth a try. The best way is with a hydraulic press.

You mentioned that the PO didn't know anything about it! I wonder who glopped up around the strut base with the caulking?? Some one knew something happened!!

Yes, take a look inside the hull for any evidence of damage.

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64 X55 Dunphy

Keep it original, Pete
<


Posted By: 8122pbrainard
Date Posted: April-30-2008 at 8:36am
Originally posted by BuffaloBFN BuffaloBFN wrote:

but it looks like the shaft enters 1 side of the strut and exits the other.


Greg, Don't most prop shafts enter one end and exit the other? I know what you mean - just working you over a little!

When is the big day? Amy hsn't backed out yet has she??

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64 X55 Dunphy

Keep it original, Pete
<


Posted By: BuffaloBFN
Date Posted: April-30-2008 at 10:23am
Originally posted by 8122pbrainard 8122pbrainard wrote:

Originally posted by BuffaloBFN BuffaloBFN wrote:

but it looks like the shaft enters 1 side of the strut and exits the other.



Greg, Don't most prop shafts enter one end and exit the other? I know what you mean - just working you over a little!


Yea, you got me. In soccer we'd say it was a clean hit-nothing but ball! LOL

You did switch to 'end' when I said side?!!?

Originally posted by 8122pbrainard 8122pbrainard wrote:

When is the big day? Amy hsn't backed out yet has she??


If the soles of anyone's shoes get warm, they'll be mine! LOL

We leave on May 6th and the ceremony is on the 9th. This is going to complicate May 9 for me?!!?

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http://correctcraftfan.com/diaries/details.asp?ID=2331&sort=&pagenum=12&yrstart=1986&yrend=1990" rel="nofollow - 1988 BFN-sold



"It's a Livin' Thing...What a Terrible Thing to Lose" ELO


Posted By: 78SkiTique
Date Posted: April-30-2008 at 5:29pm
Thanks for all the responses. I am not too happy with the PO who when I called him told me "the boat runs fine just run it". What goes around comes around I hope. I am going to take apart the coupling at the transmission and disconnect the rubber hose at the stuffing box as 8122pbrainard suggested. I'll see what the shaft does/looks like and I will post some more pictures. I hopefully fixed the pictures I put on before so they are easier to see. Thanks to all.


Posted By: 8122pbrainard
Date Posted: May-02-2008 at 10:34am
Skip, Is this the boat you bought?

http://www.correctcraftfan.com/diaries/details.asp?ID=2779&sort=&pagenum=1&yrstart=1978&yrend=1978 - 78 Tique

If so, it sure sounds like the seller really isn't being truthful! His description: "1978 Correct Craft Ski Tique Completely Restored to Brand New Condition"

You did it with the pictures!! Thanks! Taking another look at them, it really looks like the strut/boat took a hit. I also just noticed that the one edge of the prop shows what looks like a major repair indicating something happened. You'll see a different color of the brass alloy that was welded on to it. That strut is definately bent and then in a effort to line it back up with the shaft port looks like it was twisted.

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64 X55 Dunphy

Keep it original, Pete
<


Posted By: Morfoot
Date Posted: May-02-2008 at 11:00am
I gotta agree with Pete. Looks to me from your updated pics that the Strut is indeed twisted. That shot straight forward down the shaft tells me that it is.

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"Morfoot; He can ski. He can wakeboard.He can cook chicken.He can create his own self-named beverage, & can also apparently fly. A man of many talents."72 Mustang "Kermit",88 SN Miss Scarlett, 99 SN "Sherman"


Posted By: 78SkiTique
Date Posted: May-03-2008 at 12:24am
Pete: Yes that is the boat. Luckily that isn't the price I paid. Been working so I haven't had a chance to do anything but I plan on working on it on Saturday and hopefully I'll have some more pictures and a better idea of what I'm up againts. I appreciate your help.


Posted By: 78SkiTique
Date Posted: May-03-2008 at 8:01pm
OK I removed the clamps and moved the stuffing box but there isn't much shaft to work with. The allignment is off I can see a gap between the coupling and transmission on one side. It doesn't show up very good in the picture. Inside the boat looks good no cracks. Underneath there are some small cracks on each corner of the strut and rudder. I peeled all the white sealer off. Looks to me like the strut is twisted. I'll post the pics and see what you all think.












Posted By: 8122pbrainard
Date Posted: May-03-2008 at 8:25pm
Skip, The picture of the strut from underneath sure confirms that the strut is twisted. Certainly the reason the shaft doesn't like to turn easy. I think you should pull the stut off, see what's underneath the base and take a shot at straightening it. Can you see any cracks on the inside? You can also check to see how straight the shaft is. Have you found the thread about removing the shaft coupling? The one with long bolts and a spacer?

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64 X55 Dunphy

Keep it original, Pete
<


Posted By: 78SkiTique
Date Posted: May-04-2008 at 11:57pm
Well I sperated the coupling by sliding the shaft back towards the prop. You can see that the allignment is off due to the twisted strut. The shaft turns hard but the transmission hub turns "smooth as butter". I think my plan of action is to remove the strut and try and get it straightened. Put new cutlass bearings in since I'm sure they are shot from the twist in the strut. Should I remove the shaft and have it checked for straightness while I'm at it? I'm nervous about taking the coupling off and getting it back on.










Inside boat where strut is mounted


Posted By: 8122pbrainard
Date Posted: May-05-2008 at 7:50am
Skip, While you are down there, now's the time to pull the shaft and check to see how straight it is. Pulling the coupling is the easy part! Getting it back on is the more challenging part. It usually requires (if fit correctly) heating the coupling in the oven to expand it. The fit between the shaft and the coupling should be a interference fit. We have members with just a basic mechanical skill who have done it. You will know more when you pull it off. Did you find the thread about pulling it? I'll come back with a link just in case! From the picture of the inside of the hull, it looks good. No cracking but do get some solvent down there like Chris suggested and see if anything shows up.

Has that engine been out and worked on or is it just a very low hour boat? The reason I ask is the paint looks pretty good.

Edit: Our search feature has been acting up lately so I couldn't find you a link on the coupling removal so here it is! You will need probably 3 or 4 extra sets (4/set) of longer bolts of varying lengths the same diameter as original. You will also need a round spacer just under 1" diameter. A deep socket works well. The spacer is placed between the prop shaft and the output shaft of the trans. You will then start with the longest set of bolts between the couplings. Loosen the set screws in the coupling and then alternately tighten the bolts. This will pull the shaft coupling forward but because of the spacer (deep socket) the shaft will stay in the same position. When you run out of room with the long bolts, switch them out to a shorter set. Keep it up until the coupling is pulled off the shaft.

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64 X55 Dunphy

Keep it original, Pete
<


Posted By: SNobsessed
Date Posted: May-05-2008 at 9:26am
78ST - From the looks of you stress cracks in the gel coat, I would bet bottom dollar you have hairline cracks inside also. I could see them clearly in my boat after I ground off the paint. I would recomend grinding down the white stuff on the inside & add in a layer or two of cloth & epoxy resin - it will give you peace of mind. You're going to need to fill in the cracks underneath anyway.

Boater's World has a special right now on MAS epoxy kit for $15. That's a good deal - I paid over $30.


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“Beer is proof that God loves us and wants us to be happy.”

Ben Franklin


Posted By: 78SkiTique
Date Posted: May-05-2008 at 10:34am
Pete: The engine and transmission have supposedly been rebuilt. It does look like it has been. I have the phone number of the original owner and I am going to call him. I think you're right I should take the shaft out and check it while I've got it apart. What is an inteference fit? I will check again for cracks on the inside but don't see any now. Thanks for you help, advice suggestions.


Posted By: 8122pbrainard
Date Posted: May-05-2008 at 11:08am
[QUOTE=78SkiTique] Pete: The engine and transmission have supposedly been rebuilt.   What is an inteference fit? [QUOTE]

Hopefully the damage was done after the engine/trans were out of the boat for the rebuild. I'd hate to see some "mechanic" put the engine back in with a twisted strut like that. I have however heard there are guys out there that will do it!!

A interference fit means that the bore in the coupling is slightly smaller (by .0005") than the diameter of the shaft. This is why the coupling needs to be heated to expand it and then while it is hot put back on the shaft.

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64 X55 Dunphy

Keep it original, Pete
<


Posted By: 87BFN owner
Date Posted: May-05-2008 at 4:17pm
If you have a deep freezer big enough you could always put the shaft in the freezer. When we do repairs on our dynamatics in the stamping plant, we have to heat the coupling and pack the shaft in dry ice.

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Posted By: 8122pbrainard
Date Posted: May-05-2008 at 8:35pm
Skip, I don't know if you were able to follow my written description on the coupling removal so I sketched this up. Sorry no CAD or solid modeling in this older head!!




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64 X55 Dunphy

Keep it original, Pete
<


Posted By: 8122pbrainard
Date Posted: May-05-2008 at 8:42pm
Originally posted by 87BFN owner 87BFN owner wrote:

If you have a deep freezer big enough you could always put the shaft in the freezer. When we do repairs on our dynamatics in the stamping plant, we have to heat the coupling and pack the shaft in dry ice.


James, I never knew our line of work was similar! I work for a job shop metal stamper and short run metal fabricator. I do know that our maintenance dept is too lazy to do any rebuilds on the eddy current drives - they just send them out! In their defense however, by the time they need work it's time for a motor rewind anyway. I have been slowly getting rid of the eddy current and retrofitting ABB variable frequency's.

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64 X55 Dunphy

Keep it original, Pete
<


Posted By: M3Fan
Date Posted: May-06-2008 at 12:34am
Pete, I have to say that the coupling removal is way harder than putting it back on!

One thing I did figure out is that you can just use one set of long bolts. Simply add another nut between the head of the bolt and the coupling flange. This nut is what you'll crank down on rather than the head of the bolt. This gives the bolts "variable length" as the distance decreases between the couplings.

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2016 SN 200 OB 5.3L DI
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Posted By: 8122pbrainard
Date Posted: May-06-2008 at 7:52am
Joel, The removal is just cranking a lot on bolts. I mentioned the install being harder because you can run into problems. I know your's went smoothly and you didn't get the coupling half way back on and stuck!

Good idea on the second set of nuts. If however the coupling on the trans is threaded, it may be fine threads and full thread hex head(all the way to the head) may not be easy to find.

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64 X55 Dunphy

Keep it original, Pete
<


Posted By: 78SkiTique
Date Posted: May-09-2008 at 11:10pm
Well I got the coupling off but it wasn't easy and took me most of the day. My back and hands are killing me. I hope it goes on easier. I also removed my strut which wasn't as easy as I thought. The bolts came out easy but it was sealed with white sealer 3M5200 I think. I couldn't figure out how to get it off. I carefully applied a little heat with a torch and it came right off. It looks pretty good under the strut no cracks. It is definetily bent pretty bad as you can see from the pictures. The shaft seems OK but I'm having it checked by the same place that is going to straigten the strut. I think I would be better off having it done than trying it myself. I'm concerned that there isn't much room between the transmission and log. Only 8 inches. I actually had to cut the hose off the stuffing box to get the shaft out. You can look at the before and after pictures. I hope I can get it back together. Let me know what you think. This is kinda like telling someone who isn't a pilot how to land a 747 from the control tower.

The strut is more bent than I thought


I thought it was just twisted but it is bent pretty bad too






There isn't much room between the transmission flange and the log only 8 Inches. If you go back to the previous pic you can see what it looked like all together.


Posted By: eric lavine
Date Posted: May-09-2008 at 11:27pm
1 ounce of prevention....

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"the things you own will start to own you"


Posted By: 78SkiTique
Date Posted: June-23-2008 at 1:04am
Well It took a while but I got it back together and put her in the water on Saturday June 21st. The allignment went OK after I removed the rear motor mounts because the up and down adjustment was frozen. When I put them back in the engine crushed my finger(real bad). But other than that the allignment went well, and actually was fairly easy.

Here is a photo of the strut before I had it straightened


Here is a photo after it was straightened


The boat ran great and everything seems OK. Other problems I ran into were the Jabsco raw water pump leaked and I replaced the body and gaskets. I got the parts from Depco Pump Co. I also had to replace a couple of hoses. I learned a lot about my boat and enjoyed working on it. Thanks to everyone who helped with their words of wisdom. Especially Pete Brainard. Hopefully it will run trouble free for a while. My recommendation is be very careful when buying a boat there are some real jerks out there selling their boats. Here's a photo of the boat today Sunday June 23 in the water.


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Posted By: bkhallpass
Date Posted: June-23-2008 at 1:13am
That really is a very nice looking boat, and beautiful lake setting you have there. BKH

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Livin' the Dream



Posted By: 8122pbrainard
Date Posted: June-23-2008 at 7:21am
Skip, I'm always happy to see projects turn out in the end and That's for the compliment. I'm glad I've helped. Happy boating. Great looking Tique.

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64 X55 Dunphy

Keep it original, Pete
<


Posted By: 78SkiTique
Date Posted: June-23-2008 at 4:53pm
Pete: Thanks again. I've followed a lot of the threads and noticed you are always quick to respond with easy to understand and good advice. You don't make a guy like me feel stupid when he asks questions like "what is an inteference fit".    Skip

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Posted By: peter1234
Date Posted: February-26-2009 at 11:14pm
wow it sure is nice to read a whole thread without anyone treating someone like an idiot , or being condescending. it was a well written and very informative thread thank you Pete you are a good man to have on here .

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former skylark owner now a formula but I cant let this place go



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