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can't rev over 2300 rpms

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    Posted: May-16-2016 at 1:27pm
i had my carb rebuilt this spring, and changed out the plugs, wires, cap/rotor and points as well. i'm having a problem with the boat not wanting to rev over 2300 or so rpms now, and have looked at the firing order which is correct, and every picture of the cap orientation that i can find online. i'm still at a loss after 5 hours working on it yesterday. when i did the plug wires i did them one at a time to make sure i didn't cross one, but now i'm wondering if i started in the wrong dist cap location to begin with, or something else stupid.

for reference, the boat starts great and idles great. dwell is 31, timing at 10, and advance around 580. when i rev the engine the timing goes to about 20. all that is what i have found online to be ideal for these motors.
battery voltage is 12.7 with the engine off and 13.1 while running, so i know i'm getting a charge.
i'm only getting 4.5 volts at the coil with the engine off and 3.5 while running, so i started tracing back the wiring to see where the voltage loss is.
12.6 volts at the ignition switch in the off position, 11.7 in the on position.
13.2 volts at the ballast resistor hot side, a little under 5 volts on the pink side.

all that being said, here's my question: i have a screw-down cap, not a clip-down cap ('88 sunsport, 351w). when i look at my dist cap from the top, the front screw has the 6 and 2 plug wires on either side of it, and the rear screw has the 8 and 1 wires on either side of it. can anyone confirm that this is the correct orientation for those wires? i'm starting to wonder if they are off by one wire or something.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote TRBenj Quote  Post ReplyReply Direct Link To This Post Posted: May-16-2016 at 1:36pm
Quote timing at 10, and advance around 580. when i rev the engine the timing goes to about 20.

Please explain this in greater detail.

Also double, triple and quadruple check your firing order. Also tell us what firing order you are using.

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Post Options Post Options   Thanks (0) Thanks(0)   Quote jtryon Quote  Post ReplyReply Direct Link To This Post Posted: May-16-2016 at 1:42pm
well, those were the readings off my fancy timing gun. timing is reading at 10 degrees btdc, and when bringing up the rpms it reads at around 20. "advance" is what the gun was showing on another screen which i was just including for reference.

firing order is 1-3-7-2-6-5-4-8. i have triple-checked it and i know the order is correct, but haven't brought the #1 cylinder to the top of the compression stroke and made sure that the rotor points to the #1 plug yet. i plan on doing that next time i'm at the garage.

somehow i knew you'd be the first to reply, TRBenj!
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Post Options Post Options   Thanks (0) Thanks(0)   Quote phatsat67 Quote  Post ReplyReply Direct Link To This Post Posted: May-16-2016 at 2:37pm
Money on you didn't put the new points spring and you're only putting pressure on the point via the brass connection ribbon. They will miss fire horribly at about 2300 rpms. If it didn't come with a spring take it off the old point and put it on the new one.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote jtryon Quote  Post ReplyReply Direct Link To This Post Posted: May-16-2016 at 2:48pm
I hope it's a simple as that. What does that spring look like? I replaced everything under the cap with the new components, so I didn't have a spring left over at least. I'll look through the old parts to see if the old one can be salvaged.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote TRBenj Quote  Post ReplyReply Direct Link To This Post Posted: May-16-2016 at 3:23pm
I'm not sure what those numbers mean and it sounds like you don't either. Time to break out the timing light manual!

If you are only getting 10 deg of advance (initial = 10 and final = 20) then I would expect the boat to run crappy but probably better than 2300rpm. What you're describing sounds more like a crossed plug wire, or perhaps what Zach is describing. The old points sets had the spring built in, the new ones it is a separate piece- but they don't look incomplete without it (the ground strap looks like and has *some* spring- but not enough at higher RPM).

#1 cyl is unlikely to be off by a post or 2, it wouldn't run at all in that case. You also could not time it. I assume you are hooking the timing light to cyl #1. The firing order you listed is for a LH 351w, is that what you have?

Describe what happens at 2300rpm? Just a lack of power? Does it stutter or hesitate? Backfire or misfire?
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Post Options Post Options   Thanks (0) Thanks(0)   Quote phatsat67 Quote  Post ReplyReply Direct Link To This Post Posted: May-16-2016 at 3:26pm
Yeah, what Tim said about the numbers. Maybe it's just the way you are wording it.

If the spring isn't installed it's like a stutter rev limiter and it will not go above the offending rpm.

With a stock dizzy 10 degrees initial should bet you anywhere from 28-31 degrees all in. All in is measured about 3000 rpms so you may be losing out on some advance due to the fact that you can't achieve 3000 rpms at the moment.

Did you mean 580 rpms idle ? If so that makes sense but it slightly low. You want about 550-600 idle rpm underway in gear so that usually is 700-750 in neutral idle.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote jtryon Quote  Post ReplyReply Direct Link To This Post Posted: May-16-2016 at 3:33pm
one thing to mention is that there was a small "pad" which came with the points kit, which installs on the side of the points closest to the distributor shaft. here's a pic for reference:
http://www.skidim.com/POINTS-PRESTOLITE-ALL/productinfo/R114002/ (sorry they wouldn't let me copy just the pic)

i left that pad off because the old set didn't have that on there and i didn't know what it was for. would that cause problems? by "pad" i'm talking about the rectangular-looking item by the copper strap.

i have a picture of my old points before i took them out, and they had a plastic piece installed over them which isn't on the new points. could the spring be a part of that?

yes i'm hooking the timing light to cyl #1 (starboard front), and i have a LH 351W. at 2300 rpms it stumbles, hesitates, stutters, all of the above. no backfiring, but sounds more like a misfire.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote phatsat67 Quote  Post ReplyReply Direct Link To This Post Posted: May-16-2016 at 3:45pm
Take pics of the old points and the new ones tonight.

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Post Options Post Options   Thanks (0) Thanks(0)   Quote jtryon Quote  Post ReplyReply Direct Link To This Post Posted: May-16-2016 at 4:05pm
here's the old points:

of course the garage is in a different town than my condo, but i'll try to get there after work or tomorrow morning to take pics of the new points for comparison.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote phatsat67 Quote  Post ReplyReply Direct Link To This Post Posted: May-16-2016 at 4:15pm
Ok, unless I'm missing something, the old point looks like the contact and the spring are one piece. On the pints you'll have a hard silver spring and a softer brass contact ribbon. They go to the same place but there should be two pieces. The brass is strong enough to make it run to about the rpm you're describing. The spring is removable on the new points but should have been included if you bought a pcm tune up kit.

Was it running properly before ?
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Post Options Post Options   Thanks (0) Thanks(0)   Quote jtryon Quote  Post ReplyReply Direct Link To This Post Posted: May-16-2016 at 4:22pm
IIRC there is only one spring on the new point, the hard silver spring. but since you said that, i seem to remember another one being in the package separately. i will take a look at the package to see if it's still in there.

it was running somewhat properly before, i just had hot start issues and problems idling after the engine had been running for a while. that's why i got the carb rebuilt this spring because it was long overdue, as well as the points which i'm sure you can tell by looking at the above picture.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 63 Skier Quote  Post ReplyReply Direct Link To This Post Posted: May-16-2016 at 5:22pm
By the looks of that distributor I think you need to pull the base and see if your advance weights are intact and operating OK. That might explain the lack of full advance.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 8122pbrainard Quote  Post ReplyReply Direct Link To This Post Posted: May-17-2016 at 12:44am
Originally posted by phatsat67 phatsat67 wrote:

Money on you didn't put the new points spring and you're only putting pressure on the point via the brass connection ribbon. .

I did that once!!


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Post Options Post Options   Thanks (0) Thanks(0)   Quote Gary S Quote  Post ReplyReply Direct Link To This Post Posted: May-17-2016 at 12:54am
What? you mean that one time you changed your points? You'll probably forget and do it again when you change them next time in 20 years
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 8122pbrainard Quote  Post ReplyReply Direct Link To This Post Posted: May-17-2016 at 7:18am
Originally posted by Gary S Gary S wrote:

What? you mean that one time you changed your points? You'll probably forget and do it again when you change them next time in 20 years

Notice I did say once!!


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Post Options Post Options   Thanks (0) Thanks(0)   Quote Duane in Indy Quote  Post ReplyReply Direct Link To This Post Posted: May-17-2016 at 7:24am
Originally posted by 8122pbrainard 8122pbrainard wrote:

Notice I did say once!!


Yea, the other times he tuned them up he installed a Pertronix kit.
Keep it as original as YOU want it
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Post Options Post Options   Thanks (0) Thanks(0)   Quote phatsat67 Quote  Post ReplyReply Direct Link To This Post Posted: May-17-2016 at 10:04am
Lol Pete. I've forgot to install it once or twice but never actually started the motor without it in ha.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 8122pbrainard Quote  Post ReplyReply Direct Link To This Post Posted: May-17-2016 at 10:22am
Originally posted by phatsat67 phatsat67 wrote:

Lol Pete. I've forgot to install it once or twice but never actually started the motor without it in ha.

I did run the engine and yes, wondered why the engine wouldn't rev!!


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Post Options Post Options   Thanks (0) Thanks(0)   Quote jtryon Quote  Post ReplyReply Direct Link To This Post Posted: May-17-2016 at 10:43am
I stopped at the garage this morning and took some pictures, and phatsat67 may win this one. Sure enough there is a strap that the kit came with that was packaged separately and is not installed, so I'm hoping that cures the problem.

Here is a picture of the new points (with old condenser installed which I did while tshooting this):


And here's the strap I believe you're referring to?


Too bad the kit didn't come with instructions, I could have avoided hours of troubleshooting. Of course looking back on skidim's site, when you buy the points alone they have a note that says "The new points include an extra reinforcement strap shown in the photo. Make sure to use it or your points will float above 2500 rpm." The full tune-up kit doesn't have this note. I guess they assume that people still using points all know how to work with them
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 8122pbrainard Quote  Post ReplyReply Direct Link To This Post Posted: May-17-2016 at 11:44am
Josh,
That's the strap (spring)!!!


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Post Options Post Options   Thanks (0) Thanks(0)   Quote jtryon Quote  Post ReplyReply Direct Link To This Post Posted: May-17-2016 at 11:48am
i assume it will logically install in a notch in the points and bolt down where the condensor and brass strap bolt down. easy enough, now that i know. i'll let you guys know when i start it, i'm hoping that's all it was!
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Post Options Post Options   Thanks (0) Thanks(0)   Quote phatsat67 Quote  Post ReplyReply Direct Link To This Post Posted: May-17-2016 at 12:52pm
Boom
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Post Options Post Options   Thanks (0) Thanks(0)   Quote quinner Quote  Post ReplyReply Direct Link To This Post Posted: May-17-2016 at 1:14pm
So you fella's with points can't get it going without the strap on.........
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 63 Skier Quote  Post ReplyReply Direct Link To This Post Posted: May-17-2016 at 1:20pm
Originally posted by phatsat67 phatsat67 wrote:

Money on you didn't put the new points spring and you're only putting pressure on the point via the brass connection ribbon. They will miss fire horribly at about 2300 rpms. If it didn't come with a spring take it off the old point and put it on the new one.

That was impressive Zach! Josh posts his issue, and 3 posts and 70 minutes later you post the solution. Gotta love it.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote jtryon Quote  Post ReplyReply Direct Link To This Post Posted: May-17-2016 at 1:23pm
if only i had posted on here sunday when i was trying to figure it out!
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Post Options Post Options   Thanks (0) Thanks(0)   Quote TRBenj Quote  Post ReplyReply Direct Link To This Post Posted: May-17-2016 at 1:45pm
Nice one Zachy!

I only made that mistake once, ha.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote phatsat67 Quote  Post ReplyReply Direct Link To This Post Posted: May-17-2016 at 1:50pm
Haha thanks. I had a few boats come in customers tried to do points swaps on. Generally, if the thing runs good I don't even touch the points. Just cap and rotor slap and lube the weights and the the points cam and call it a day.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote DrCC Quote  Post ReplyReply Direct Link To This Post Posted: May-17-2016 at 4:14pm
WTH brand of points comes with the spring not attached or installed ???

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Post Options Post Options   Thanks (0) Thanks(0)   Quote phatsat67 Quote  Post ReplyReply Direct Link To This Post Posted: May-17-2016 at 4:22pm
Pcm baby.
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