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replacment thermostat gasket

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bsucics View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote bsucics Quote  Post ReplyReply Direct Link To This Post Topic: replacment thermostat gasket
    Posted: April-22-2008 at 11:52pm
I can always count on these posts to pick up up some new tips that just didn't cross my mind. I like the sandpaper and glass, boat dr...
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joes83sn View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote joes83sn Quote  Post ReplyReply Direct Link To This Post Posted: April-22-2008 at 8:30pm
I took it all apart and sanded with 200 grit on an old glass window. put it back on and... well it still leaks. but now just a little drip on the engine side. at this point i will probably use a little rtv and be done with it. here in south georgia its already in the 80s and wtr temp is 71 so I need to get it back on the river. thanks for the info.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote backfoot100 Quote  Post ReplyReply Direct Link To This Post Posted: April-22-2008 at 3:03pm
Also, if you over tighten the bolts, it'll never seal either.
When people run down to the lake to see what's making that noise, you've succeeded.



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79nautique View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 79nautique Quote  Post ReplyReply Direct Link To This Post Posted: April-22-2008 at 2:43pm
well you need to make sure the the t-stat is seated in the recessed section of the housing other wise it will never seal.
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Tim D View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Tim D Quote  Post ReplyReply Direct Link To This Post Posted: April-22-2008 at 11:01am
Oh, I forgot, that rtv will make your boat explode. And I was only refering to using a little bit, not globs of it.
Tim D
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Kristof Quote  Post ReplyReply Direct Link To This Post Posted: April-22-2008 at 9:13am
Originally posted by 8122pbrainard 8122pbrainard wrote:

The RTV is really not the correct way to go.
Only Eric uses it to put his transmissions back together!!!!


Well darn Pete,
Is that how you feel about Eric's work?? Weren't you the one that suggested me to ship my tranny al the way from Belgium to Eric...? LOL
- Gun control means: using BOTH hands!
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 8122pbrainard Quote  Post ReplyReply Direct Link To This Post Posted: April-22-2008 at 7:30am
Joe, Once you hit the surface with ether the stone or the abrasive paper on glass like the Doc mentioned, you will be able to see any high spots or warpage. Give it a try first before going to the RTV. The RTV is really not the correct way to go.
Only Eric uses it to put his transmissions back together!!!!


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Keep it original, Pete
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Post Options Post Options   Thanks (0) Thanks(0)   Quote boat dr Quote  Post ReplyReply Direct Link To This Post Posted: April-22-2008 at 3:06am
There is a problem with the mating surfaces, either you did not clean both surfaces well ot the thermostat housing is warped.
Either way applying RTV is a half assed way to correct the leak.It did not come from the factory with that blue stuff on it , why not do it right now.
A sheet of 80 grit sandpaper and a sheet of glass of other flat surface and a few minutes of your time will solve the leakage, and look superior to a shade tree fix.......Boat dr

A shot of 3-M spray adhesive will hold the gasket in place also and not look like doo doo..........
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Tim D Quote  Post ReplyReply Direct Link To This Post Posted: April-22-2008 at 1:58am
Use rtv and the gasket. Actually, the rtv will hold the gasket in place while you're bolting it together.
Tim D
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Post Options Post Options   Thanks (0) Thanks(0)   Quote joes83sn Quote  Post ReplyReply Direct Link To This Post Posted: April-22-2008 at 1:27am
I did have to scrape the old gasket off. I used a scraper blade then some sandpaper on a flat surface. it looked pretty smooth.
should I just remove the gasket and use blue rtv?
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Tim D Quote  Post ReplyReply Direct Link To This Post Posted: April-22-2008 at 12:56am
Get some blue RTV and smear a little on the intake and thermo housing.
Tim D
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 8122pbrainard Quote  Post ReplyReply Direct Link To This Post Posted: April-21-2008 at 10:48pm
Joe, The thiner the gasket is, the smoother and flatter the mating surfaces need to be. Did you have to pry the old one off? Just wondering if maybe you nicked one or both mating surfaces. You should open it up and stone the surfaces. You can use a good sharpening stone.


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Post Options Post Options   Thanks (0) Thanks(0)   Quote joes83sn Quote  Post ReplyReply Direct Link To This Post Posted: April-21-2008 at 10:42pm
Yesterday I changed out my thermostat and gasket and now it leaks. I scraped all of the old gasket of of the housing down to the metal,and replaced it with the gasket that came with the new thermostat. It looks like its cheap paper type material. I am scared that I will break the bolts if i get it any tighter. how do I stop the leak? liquid gasket stuff?

thanks, Joe
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