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where’s the ballast resistor?

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    Posted: April-27-2005 at 6:13pm
Ok, so I read the book and it said the compression should be checked at normal operating temperature but I check it at ambient temperature. I'll warm it up later this week and check the compression again (and change the spark plugs on the other side). The old plugs didn't look bad any bad other than maybe running a little lean from the air leak.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote jimbo Quote  Post ReplyReply Direct Link To This Post Posted: April-27-2005 at 12:56pm
The idle is much better but still a touch rough. I think changing the other four plugs will help. Then I'll adjust the timming.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Jim_In_Houston Quote  Post ReplyReply Direct Link To This Post Posted: April-27-2005 at 10:07am
Use stranded tinned copper wire of the appropriate gauge ( I use #16 for my ignition coil wire) and high quality crimp-on terminals. (A terminal crimp tool can be purchased at Radio Shack for three or four dollars.) Tinned wire is silver in color. It is available at West Marine and at most marine stores. Auto parts houses usually do not carry tinned wire in my experience. I suspect you should reset your timing.

Everyone's experience with timing will be different. With my engine setup I have found that I seemingly get best performance with 18 Deg initial timing and 38 Deg total advance. With any less initial timing I get a bog when I hit full throttle from a stand-still. If anyone else has better results at different setting I would like to hear from them.

I am glad you fixed the leaks. Did your idle smooth out?
Happy owner of a '66 and a '68 Mustang
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Post Options Post Options   Thanks (0) Thanks(0)   Quote jimbo Quote  Post ReplyReply Direct Link To This Post Posted: April-27-2005 at 4:17am
Update...I changed the throtle body/space/manifold gaskets and things were looking up. Then I changed the gasket on the exhaust manifold (only the side that had the leak) and I changed the spark plugs on that side (ran out of daylight--will change the other side sometime this week).

Motor started fairly easily and ran pretty well. I checked the compression on cylinders 5-8. All had about 85 psi except #6; it has 95. I also checked the voltage at the coil. It was 7-8 VDC and fluctuated some (with the key on but not running). For the electronic ignition module I installaed, 12 volts is fine. I checked the positive side and grounded to the engine block (scraped some rust away for a good contact) and got 9 volts. The voltage across the starter relay was only about 10 but I had 14 Volts at the battery. I think I have poor contacts somewhere (or everywhere). I'm planning to go through the connections and clean them with emmery cloth and reattach.

If I need to replace any wires, should I use just regular copper wire of the appropriate gauge?

Also, the timing is at "0" now where it was at 10 BCD before the latest fixes. Would a leak at the throtle body cause the timing to be off??? Or is it just idling lower now and reading different?
I'm getting there!
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Post Options Post Options   Thanks (0) Thanks(0)   Quote GottaSki Quote  Post ReplyReply Direct Link To This Post Posted: April-22-2005 at 12:12am
Heres what I came up with,

This is a hinged piece of lexan that is easy to drill and tap and place the components.

Two Stanley hinges were modified to fit under two rear intake bolts, with a sturdy ground feed eye on one; remove these two bolts and the whole thing can get pulled away, else its easy to flip up for full access to the tranny.

Of course the MSD is there, battery switch and starter relay, circuit breaker, a ground block and hot term strip to feed the alternater, choke, aux relay and igniter(pertronix)

The aux relay (on the left)to feed the choke and alternater, so the dash and ignition are not loaded down and the alt sees truer battery voltage. The MSD gets a battery feed and an is activated by the ignition.

Then a wire loom makes it all look purty...

Hope it helps,
"There is nothing, absolutely nothing, half so much worthwhile as messing around with boats...simply messing."

River Rat to Mole
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Jim_In_Houston Quote  Post ReplyReply Direct Link To This Post Posted: April-21-2005 at 1:14pm
Jimbo, get some other opinions. I am afterall, an admitted amature when it comes to boats.

The thought of an exhuast leak under my hood just gives me the willies. The thought of an intake leak gives me nightmares about burnt valves.

My opinion is that either condition can result in a burnt valve. I also don't see how you can address a rough idle problem as long as you have an intake leak.

Maybe you should start a new thread and get opinions.

I fully understand the desire to drink a few cocktails on the water and I feel your pain - I am beached for a few weeks myself right now with a trans problem.
Happy owner of a '66 and a '68 Mustang
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Post Options Post Options   Thanks (0) Thanks(0)   Quote GottaSki Quote  Post ReplyReply Direct Link To This Post Posted: April-21-2005 at 11:14am
BTW, I've seen a friend's boat run a few seasons with a pertronix igniter, while the coil had too little resistance... and the ballast wire/resistor was removed when it should have remained.

The igniter failed suddenly, occasionally would start after it cooled down, then die like you turned the key off above 1500 rpm.
Suspiciously, since the igniter was installed, the dash Voltmeter would bob with every cyllinder pulse at idle; it was yanking too much current (thus too hot) for its electronics and was loading down the ignition wire and the whole dash.

I think 1.5 ohm primary is the mark... if the coil is significantly less, consider the ballast resistor or get a new coil, and of couse understand the instruction sheet thoroughly. hope this helps
"There is nothing, absolutely nothing, half so much worthwhile as messing around with boats...simply messing."

River Rat to Mole
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Morfoot Quote  Post ReplyReply Direct Link To This Post Posted: April-21-2005 at 11:11am
Hey wildcat, The actual conversion isn't that hard I think that I have just run into a snafu. If all went well I would had the conversion done in about 15 min. My rotor may not be the original factory rotor. Went to NAPA yesterday and they tried every one in stock to fit the sleeve to know avail. I don't know if I've got a unique app. or not. I plan on calling pertronix today to see what the scoop is. I'll keep you all posted if your interested.
"Morfoot; He can ski. He can wakeboard.He can cook chicken.He can create his own self-named beverage, & can also apparently fly. A man of many talents."72 Mustang "Kermit",88 SN Miss Scarlett, 99 SN "Sherman"
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Post Options Post Options   Thanks (0) Thanks(0)   Quote GottaSki Quote  Post ReplyReply Direct Link To This Post Posted: April-21-2005 at 10:59am
Well, I might as well join...

I use a Pertonix igniter to trigger an MSD and can comment, 66....

An igniter alone is a drop-in replacement for the breaker plate...doesn't affect the weights nor springs..it doesn't boost performance..unless the points were crap to start with...it simply runs factory fresh, always starts, no stumble or skip or degradation of performance with time...

However, it sees full coil current, runs fairly hot and can fail without resolve, unless you keep the breaker plate in the glovebox (recommended).

I ran the pertronix for 2 years before adding the MSD.

The difference with the MSD is truly amazing..

First start of the year on a 8-month cold, fogged engine and having it settle out without farting and pumping the throttle...

In fact, when i first energize the key for spring startup, the engine typically turns 1/4 revolution as it fires the fogging oil & residual mix.

Holeshot was drasically improved, it leaps out of the hole, gained 150 rpm and 2 mph vs igniter alone.

One time my bowl floats clogged open when my fuel pump began shreading the check-valve gaskets (took a long time to diagnose and find) and was dumping fuel out the verturies without control..I could still start it and still drive back to the dock to fix, no tow..

You can gap the plugs 70 to 80 thousanths for our compression ratios...

The msd sends multiple, 500v pulses to the primary, imagine the result...fooling around, I've visibly witnessed the spark jump a 2.5 " gap, perhaps larger, with a loud snap.

With good carburation, the perfomance is all you could ask for..
People comment my boat starts and responds to the throttle like an MFI.

I'd highly recommend a long-snout coil, like the MDS blaster 3 coil, because I witnessed the spark cheat around the std size coil, along its top, to its primary ground, and don't want that going on under the hood. The long snout coil cured that and keeps all the sparks where they should be... in the cap and the wires.

My pertronix should last forever now that its seeing so little current.

Polyhead - you can still trigger an MSD with your points..if you like...they may wear the rub block, but won't arc and the contacts should stay nice because the input impedance on the MSD is orders of magnetude higher than a coil; you may still have moisture issues, but you can still keep some 'old school' charm.

I recommend this if your a performance freak or want to really enjoy your boat..You'll loose all desire to dream of MFI.

The Marine model is more money, but supposibly is potted better (for salt) and internally inhibits the single spark sent to the plug closest to the rotor when you turn the key to ON and the system enrgizes..thus is USCG approved. I run the basic 6A model. your call.

Make sure you use good quality marine wires, too. The MSD warns against spiral core wires.

I'll post a pix tonight if you like, you may like how I aranged the electrics...
"There is nothing, absolutely nothing, half so much worthwhile as messing around with boats...simply messing."

River Rat to Mole
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 66polyhead Quote  Post ReplyReply Direct Link To This Post Posted: April-21-2005 at 2:55am
Gee! sounds like a real problem to switch to electronic ignition to me. I can't see, getting rid of something that's been around for years, and years, way longer than electronic ignition, and putting something in that costs four times as much!. Maybe I should skip two steps, and put in a crank trigger coil pack system? Hmmmmm? MSD anyone?
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Post Options Post Options   Thanks (0) Thanks(0)   Quote jimbo Quote  Post ReplyReply Direct Link To This Post Posted: April-20-2005 at 2:50am
Hey Jim---I'm far, far, far from giving up. I love my boat. (although a '66 mustang is tempting--year of birth for me and my wife). The '84 was running pretty well at the end of last season (November). There were a couple of things I had noticed then that I wanted to deal with. But we had a pretty wet winter and I let it sit until March. I'm sure that helped deteriorate the electronics and the gaskets. If everything works out with getting the lake house, this won't be a problem. I can take the SN out for a spin in January with little effort.

But, you make it sound like a leak in the throtle body to intake gasket or the intake to head gasket will cause some sever problems. Should I really address this before anymore sking or cocktail cruises? The exhaust leak was the next project. What do you think?    
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Jim_In_Houston Quote  Post ReplyReply Direct Link To This Post Posted: April-19-2005 at 1:41pm
No. I did not have to file it down. I did think for a minute that it was not going to fit - it was very tight. I had to force the spacer part of the conversion kit onto the rotor and then install it as a one-piece assembly onto the distributor shaft. Even then I had to press hard while I twisted the assembly onto the distributor shaft. I would not file it - I would return it first and try a different brand of conversion.

Or you may try a different brand of rotor. Can you take the unit to an auto parts store and try different brands of rotors? (Is that what you have already done?)

All that being said, I am very happy with the Pertronix conversion. The engine runs smoother at higher RPMs. I did not gain any RPMs, a subtle engine miss at high RPMs, that most people didn't notice unless I brought their attention to it, was eliminated. Who would have thought the miss was related to points? - not me. I am now an advocate of the conversion and I was very skeptical.

You should probably try a different brand of conversion.

Happy owner of a '66 and a '68 Mustang
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Morfoot Quote  Post ReplyReply Direct Link To This Post Posted: April-19-2005 at 12:55pm
Jim did you have to "file " the cap down so that it would fit into the sloted portion of the spacer. It ain't gonna fit that there either.
"Morfoot; He can ski. He can wakeboard.He can cook chicken.He can create his own self-named beverage, & can also apparently fly. A man of many talents."72 Mustang "Kermit",88 SN Miss Scarlett, 99 SN "Sherman"
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Jim_In_Houston Quote  Post ReplyReply Direct Link To This Post Posted: April-19-2005 at 12:43pm
Mine was a little tight too. I could not install the rotor with the spacer on the distributor. I had to press the spacer on the rotor first and then install the rotor and spacer on the distributor as a single unit.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Morfoot Quote  Post ReplyReply Direct Link To This Post Posted: April-19-2005 at 11:06am
Anybody?? I finally got my pertronix kit in the mail and started the conversion. When installing the rotor over the spacer there is a interference problem between the two. The rotor is a wee to big both on the shaft portion and on the top. Its a little too wide to fit in the cut out. Its a prestolite distributor and even went to auto zone with the part# but no help there. Any ideas or leads??
"Morfoot; He can ski. He can wakeboard.He can cook chicken.He can create his own self-named beverage, & can also apparently fly. A man of many talents."72 Mustang "Kermit",88 SN Miss Scarlett, 99 SN "Sherman"
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Jim_In_Houston Quote  Post ReplyReply Direct Link To This Post Posted: April-19-2005 at 4:18am
Don't give up on it. You gotta a good boat. I realize you would like to get the boat running and drive it but I strongly advise you fix the manifold leaks before you go any farther. This means pulling off the manifolds, cleaning the machine fits, re-gasketing, and torquing with a torque wrench in proper bolt sequence. The machine fits can be cleaned with a soft wire wheel on a hand drill or with medium grit emery cloth and elbow grease. All of the machine fits must be clean enough to eat off of. A "bottom" tap with a drop of light oil should be ran down each bolt hole to clean the bolt holes and prepare them for new or cleaned bolts. Be sure to use new bolts or wire buff and oil all of the existing bolts to a new spotlessly clean condition.

Bolt kits can be purchased on-line for a fairly low price from people like Summit Racing. This will save you the time of cleaning bolts.

After the leaks are repaired go to work on the ignition.

The people at skdim are helpful. Ask them which coil you need for the conversion kit you bought.

The instructions for my Pertronix Ignitor electronic conversion module state: "Never use a HEI type coil with the Ignitor".

Conventional point type ignitons must have the voltage reduced to the points. This was traditionally done by adding a (ballast) resistor in series with the primary wire (the hot wire) to the coil. The resistor was usually rectangular white porcelyn about 2" long and had a value typically 1.5 to 3.0 Ohms of resistance. The resistance in the circuit would result in lower than 12 volts applied to the points. Coil manufacturers came out with coils that had built-in resistors (resistance actually) that would reduce the voltage without the need of a seperate (external) ballast resistor. So, your system may have had the resistor removed if a coil with a built-in resistor was used. The resistor could have been disconnected and left mounted in place - or it may have been removed, or it may never have been installed if your system came with a coil with a built-in resistor.

High Energy Ignition systems (HEI) use coils that output a much higher voltage to the spark plugs. This is a totally different issue from the resistance required in the primary circuit of older point type ignition systems.

I am not saying you are installing the incorrect coil because I do not know which electronic conversion system you bought.

Check with support at skdim. Tell them you need a coil that will work with the conversion kit you bought. If they recommend a conventional type coil for use with a points type (sometimes called a breaker type) distributor get a coil that DOES NOT require an external resistor. You may hook your 12 volt primary wire (the hot wire) directly to the + terminal on that type of coil.

Keep us posted.
Happy owner of a '66 and a '68 Mustang
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Post Options Post Options   Thanks (0) Thanks(0)   Quote jimbo Quote  Post ReplyReply Direct Link To This Post Posted: April-19-2005 at 3:11am
Hey Jim--I got the one SKIDIM sales for pre 87 models. It was either Prestolite or PMC. I read the instructions throughly and their wasn't anything about not using an electronic ignition coil. In fact I think it said using a coil not intended for electronic ignition could degrade preformance. I'll see if I still have the instructions and check to be sure. This wouldn't be the first time I've been mistaken lately. It sucks getting old!
I'm planning to fix the intakeand exhaust leaks soon, but I need to pull the boat out of the water. It's at a friend's house now but if everything goes right, in May I'll drive it up the river to my new house!
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Post Options Post Options   Thanks (0) Thanks(0)   Quote jimbo Quote  Post ReplyReply Direct Link To This Post Posted: April-19-2005 at 2:56am
Do I need the resistance if I converted to electronic ignition? Somewhere I got the Idea that if I convered to electronic ignition I should get rid of the resistance and send as much voltage to the coil and thus to the spark plugs as possible. I thought the resistor was to keep the points from wearing as much. Any ideas on this?
I can't check the voltage until this weekend. I do suspect there could be a problem with a weak spark. I used one of those screwdriver looking spark testers and it wasn't very bright.   I just thought the plug wires might be too insulated to get a bright flash or the light was bad. I never checked the spark indicator on my truck. I can do that before next weekend.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Jim_In_Houston Quote  Post ReplyReply Direct Link To This Post Posted: April-19-2005 at 2:42am
Hey Jimbo, now that you know you got leaks you just have to fix 'em.

After that, disconnect your choke. If you leave the choke adjustment screws slightly loose you can turn the plastic cap to "manually operate" your choke while you tackle your ignition problem. Once your ignition problem is solved then attack the choke problem.

By-the-way, my Pertronix Ignitor electronic conversion instructions warn: "Do not use a coil intended for use on an electronic ignition with this conversion! The coil will damage the conversion module." Are you using a Pertronix electronic conversion?
Happy owner of a '66 and a '68 Mustang
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sound like your getting there. Be sure to check all the voltage to the system. the wire your talking about that has the extra length? I'm not sure what that is. That sounds like it could be a loom resistance wire. Test the voltage at the switch and then at the end of the wire where it would attach to the positive side of coil. It should be at 8-9 volts and no less. If its more the you'll ned the balist resister block. The problem is rarley the coil. It you have given to coil a full 12-14 volts in the past this will damage the module. So be sure your not chasing your own tail. Check the voltage! The check it with the module unpluged. I damaged my module by jumpstarting my boat with a battery charger. All the voltage was great with the module unpluged but when the module was pluged in everything droped to below 3.75 volts. This caused weak spark and a rough idle. Solve one issue at a time. Also check the power valve in the carb. If the motor backfires through the carb the power valve is gone. this cause gas to be dumped in the intake at idle when is should only open up at full power. Is the primary bowl draining while it sits? Good luck.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote jimbo Quote  Post ReplyReply Direct Link To This Post Posted: April-17-2005 at 12:09am
Ok, I was replacing the coil and I twisted off one of the studs on the new coil. I went to the local auto parts store and bought a 12V electronic ignition coil. I put that one on and didn't tighten the bolts too tight. I found a long wire that was wrapped around it's self 4-5 times that went from the (+) side of the coil to a plug in connection that went to the ignition, I guess. I cut about 5 feet out of that wire and spliced it back together. The wires were silver-colored; I guess they are aluminium.
Anyway, the motor was still hard to start but I think that's related to my electric choke problem. When I got it started it was running much better. It chokes out when I idle it for a while but does fine when I open the hood. I'm sure that's due to the exhaust leak. The idle was a little rough and it surged some at high speed but I think that's due to the leak at the intake manifold.
I think we'll play tomorrow, then I'll work on the intake and exhaust leaks. Thanks everbody for your help.
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Allright, I'm verry well versed w/ this info because I have converted my 351 commander to a mallory mbi ignition. I have the mallory distributer ylm5544cv and a balist resister. All ignitions have or should have a loom risisted ignition wire or a ballist resistor between the ignition switch and the positive side of the coil. The perpose is to drop the voltage from the switch prior to the power getting to the positive of the coil. The jumper wire from the starter relay goes straight to the positive side of the coil. No resistance. This gives the ignition system additional power druing starting only and yes you need it. The module in the distributer gets a full 12-14.4 volts at least on a mallory. The coils voltage gets reduced because it ahs the power to store energy which is expelled when the negitive side is triggered by the mbi the green wire from the distributer. Test the power at the switch, then test the power at the inlet to resister and after. It should drop unless damaged. So I hope that explains it. Clean up your grounds also. Oh and to the post up top! The regulator is what limits the voltage over 14.4. The balist resister drops the voltage to between 8-9 volts to the coil. The rectifier (motorolla box) on the back of engine) converts the ac power to dc and then cleans it up for even flow. Good luck.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote captan1 Quote  Post ReplyReply Direct Link To This Post Posted: April-15-2005 at 2:51am
No takers?

I don't know 66polyhead, I can't agree with your post, how does your advance curve change with a electronic conversion?, that's a weight, spring and RPM controlled function.

My opinion is electronic ignition is far better than points. We all have our preference.

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Post Options Post Options   Thanks (0) Thanks(0)   Quote 66polyhead Quote  Post ReplyReply Direct Link To This Post Posted: April-14-2005 at 3:50am
All of you are missing the reson for a resistor. If you have less than 12 V.D.C., Nothing functions properly, because it is a 12 volt system.A resistor limits the voltage coming in. I.E., if your alternator @ 4500 R.P.M.'s is putting out 13.7 V.D.C. the resistor will not let more than 12 volts enter the primary winding of the coil. When you switch from breaker point ignition, to electronic ign., your advance curve is comprimised. you are switching from mechanical, or GOD forbid vaccum, to well... electronic... I'm sorry, I'm a dinosaur, I definately prefer breaker point ignition, make it a double... dual point that is.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote jameski Quote  Post ReplyReply Direct Link To This Post Posted: April-13-2005 at 6:17pm
How was the engine running before the ignition conversion? If it was running OK, I don't think the coil is the problem. Check the voltage on the wire feeding the coil. If it is less than 12 volts, then you are getting some resistance from somewhere - probably from a "resistor wire". My conversion kit allows the resistance to remain, so I only have about 9 volts feeding my coil, but if you need 12 and you only have 9, it will run like crap - just like you described in your original post; it will have a very weak spark.
current boat
94 Sport Nautique
previous boat
78 Martinique
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Post Options Post Options   Thanks (0) Thanks(0)   Quote jimbo Quote  Post ReplyReply Direct Link To This Post Posted: April-13-2005 at 6:09pm
I ordered the one Skidim sales.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Tim D Quote  Post ReplyReply Direct Link To This Post Posted: April-13-2005 at 6:08pm
Which coil did you order? I got the one Accel makes for high vibration and heat since it sits on the intake. This coil has a gel inside instead of oil.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote jimbo Quote  Post ReplyReply Direct Link To This Post Posted: April-13-2005 at 3:11pm
I installed a Prestolite kit. The instructions said to bypass the resistor or resistor wire. My new coil sould be here soon. I'll install it and try to find and bypass the resistor wire (thanks jameski). Hopefully that will get it running well enough for me to be comfortable replacing the leaky throtle body gasket and maybe intake mainifold gasket. I don't want to tear too many thinks apart at once. It makes it difficult to figure out what I did or didn't do right. Thanks everyone. I'll let you know how it goes.
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David F View Drop Down
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Joined: June-11-2004
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Post Options Post Options   Thanks (0) Thanks(0)   Quote David F Quote  Post ReplyReply Direct Link To This Post Posted: April-13-2005 at 12:54pm
Kenny:

Apparantly, some (or one) of the Pertronix retrofit modules needs the resistor. I made the same statement as you and was soon admonished (nameless person) rather than corrected. So, I will politely (I hope) correct you and suggest that people read the manual that comes with the electronic ignition kit to determine if the resistor is required or not.
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