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Chevy 350 Counter Rotation Conversion Tech

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    Posted: May-30-2013 at 10:06am





Round 2


4 years later.... The old Suburban engine is still running backwards with no fuss. Oil consumption is picking up 1 quart every (2-3) outings and 2 cyls have dropped 15-30 psi, but running at skiing pace you'd never know it.

I had been hunting a good deal on a reman 350 for 3 years. Early January I found a Jasper Reman 350 ~ early gen / period correct block for my boat. The owner had bought a used 84 Corvette and this engine was too slow. He said the engine had about 3k miles and removing the valve covers confirmed low hrs. SO @ $450 I rolled the dice hoping for at least a good core.

Engine looks brand new inside, I pulled the heads / pistons to check rings / bore / bearings and flip the pistons - rods 180 deg. Going back reverse rotation with a true marine gasket set and making everything right this time.

New RR Melling cam / lifters / Edelbrock Performer Intake ~ Fun Fun Fun.      
Michael ....    

I'm the black sheep ~ 1984 Dixie 299 Super Skier (350 Chev PCM / counter rotation / Velvet drive) Open Bow.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Whitfield Quote  Post ReplyReply Direct Link To This Post Posted: July-27-2011 at 5:03pm
Update:
   2nd season of the $300 140k 1991 chevy suburban motor running backwards. Never did flip the pistons and all is well / hasn't knocked yet. This motor is just a stand in until I build a true marine engine, but in a pinch it isn't a bad choice.      
Michael ....    

I'm the black sheep ~ 1984 Dixie 299 Super Skier (350 Chev PCM / counter rotation / Velvet drive) Open Bow.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Whitfield Quote  Post ReplyReply Direct Link To This Post Posted: June-18-2010 at 1:38pm
Originally posted by Whitfield Whitfield wrote:

I'm about to pull the trigger on the reman Holley 4160 from Natoinal Carburetor rebuilders. Saftery / Performance / Fair price.

Any other suggestions before I buy?



Same as Holley #80551 and #80492
600 CFM, Electric Choke
Fits most small block Chevy engines.
Fuel inlet comes straight out side of the bowl (see picture).
Remanufactured 80551 for $249.95 plus $20 core deposit.


Saved about $50 buying a Carb From them thru Ebay

~ Total: $252.28 vs. $304.90

No $20 Core Charge
   -$10 off Shipping
No $5 Hazzardous waste fee
No $5 Boxing fee
+ on Sale for 5% off Buy it Now!


Item Title: Holley Marine Carburetor Fits S/B GM Engines -
Item Id: 300431556287 - Price: US $237.45 UPS Ground: US $14.83
Estimated delivery: 6-11 business days*
1 US $237.45


****   Only down side is they are built after you place the order so that makes them about 10 days out before they are at your door.
Michael ....    

I'm the black sheep ~ 1984 Dixie 299 Super Skier (350 Chev PCM / counter rotation / Velvet drive) Open Bow.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Whitfield Quote  Post ReplyReply Direct Link To This Post Posted: June-18-2010 at 12:10am
You may be right ~ I might regret not going riser to Transome with new corigated...

~ For now these will just replace the (4) 10" sections I have hooking my cast elbows back in the stock configuration. My main run is still original and corigated so I can wrestle the snake back into place.
Michael ....    

I'm the black sheep ~ 1984 Dixie 299 Super Skier (350 Chev PCM / counter rotation / Velvet drive) Open Bow.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Gary S Quote  Post ReplyReply Direct Link To This Post Posted: June-17-2010 at 11:18pm
Mike, you might want to use corrigated exhaust hose,that smooth stuff does not want to bend. You'll have a hard enough time getting that hose on anyway!
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Whitfield Quote  Post ReplyReply Direct Link To This Post Posted: June-17-2010 at 10:33pm
I'm about to pull the trigger on the reman Holley 4160 from Natoinal Carburetor rebuilders. Saftery / Performance / Fair price.

Any other suggestions before I buy?



Same as Holley #80551 and #80492
600 CFM, Electric Choke
Fits most small block Chevy engines.
Fuel inlet comes straight out side of the bowl (see picture).
Remanufactured 80551 for $249.95 plus $20 core deposit.



I'm also woking another order from Skidim to clean up a few other loose ends and get rid of the sketch fuel delivery concern...

Qty Description Total


1 31" UNIVERSAL FLEXIBLE FUEL LINE (USCG type A1)
Item :JMS32-383831   Price : $64.68    
$64.68



4 3" EXHAUST SOFTWALL NO\WIRE
Item :MPI200-3000   Price : $10.66    
$42.64



1 ELBOW 3/8 INV FLARE X 1/4 NPT
Item :R024017   Price : $5.14    
$5.14   



1 BALL JOINT CONNECTOR/NUT
Item :R178003K   Price : $5.74    
$5.74
Michael ....    

I'm the black sheep ~ 1984 Dixie 299 Super Skier (350 Chev PCM / counter rotation / Velvet drive) Open Bow.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Whitfield Quote  Post ReplyReply Direct Link To This Post Posted: June-17-2010 at 10:09pm
It runs !!!!


It runs !!!!




So Far the rotating assembly sounds good too ~ No knock / no rattle / no noticable piston slap.

I've still got some tuning to do. The Edelbrock isn't very happy (Fuel is from 2008) and the timing sounded lazy. I never could get the idle dialed in, had to leave for work AGAIN.... but I'll get some rest and work on it again ~ Sunday.      Saturday Wifey is throwing a big birthday party and cook out for my little girl ~ and all of our families are gathering. She needs me to help Fri / Sat.

I've been up 36 of the last 38hrs (worked 4pm x 8am then back in for 4x12 tonight) But I couldn't stand it it was just too close to ready to run their was no way I could sleep. Sore tired and a little sun burned but happy!!!

Michael ....    

I'm the black sheep ~ 1984 Dixie 299 Super Skier (350 Chev PCM / counter rotation / Velvet drive) Open Bow.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Whitfield Quote  Post ReplyReply Direct Link To This Post Posted: June-15-2010 at 8:33pm
Resolution was to have the Flywheel machined to accept the ring gear on the transmission side. Cost $60 & only took 3 hrs.

From this: (right is original 84 flywheel with ring gear on trans side)





To This:




Required for this Chevy PCM bellhousing with top mount starter:



Michael ....    

I'm the black sheep ~ 1984 Dixie 299 Super Skier (350 Chev PCM / counter rotation / Velvet drive) Open Bow.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Whitfield Quote  Post ReplyReply Direct Link To This Post Posted: June-14-2010 at 10:22pm
Yes ~ The Odd bird beak looking unit.

Same starter that ran the boat before I changed the engine. Flywheels matched too.

I must have missed how the old one came off when I was hurriedly pulling the flywheel and prepping for the engine stand.




Checking the PCM manual ~ nothing their about flywheel relation
Checking the Borg Werner manual ~ nothing their either.
Michael ....    

I'm the black sheep ~ 1984 Dixie 299 Super Skier (350 Chev PCM / counter rotation / Velvet drive) Open Bow.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote uk1979 Quote  Post ReplyReply Direct Link To This Post Posted: June-14-2010 at 9:31pm
Are you using a long nose starter.
Lets have a go
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Whitfield Quote  Post ReplyReply Direct Link To This Post Posted: June-14-2010 at 8:37pm
Originally posted by uk1979 uk1979 wrote:



Which moves on to the flywheel,If you run your old RH parts no problems,the newer type flywheel (I'm told by SkiDim) when used on top mount housing need the ring gear to be flipped round to mesh right. I have the same housing as you I picked up on US Ebay for my set up but still need the starter,would be great help if you can post a pic of your one showing the nose and dog gear and how many teeth it has.

All the best with the build.   



I need to lean more about this flywheel issue for counter rotation. My starter will not reach the flywheel as installed for typical automotive application. I'm thinking I'll need to flip the entire flywheel to move the ring gear closer to the bell housing mounted starter.
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I'm the black sheep ~ 1984 Dixie 299 Super Skier (350 Chev PCM / counter rotation / Velvet drive) Open Bow.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 8122pbrainard Quote  Post ReplyReply Direct Link To This Post Posted: June-13-2010 at 11:22am
Gary,
It must have been all the 2 cycle oil coming down from the chain coating the steel and keeping them from rusting!!


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Post Options Post Options   Thanks (0) Thanks(0)   Quote Gary S Quote  Post ReplyReply Direct Link To This Post Posted: June-13-2010 at 12:26am
No I was too cheap to pay shipping,I got them at a local place that caters to our local natural resource - gravel.Besides when running all these years on the Fox, if they failed I'd just get out and walk home plus the fact that at the time using stainless would cost more than I had in the whole boat.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 8122pbrainard Quote  Post ReplyReply Direct Link To This Post Posted: June-12-2010 at 11:59pm
Originally posted by Gary S Gary S wrote:

You know Pete I ran steel ones for 20 years before they rusted out,if he can't or does not want to spend the extra money,I'm sure the 400 will work for a long time.By the way the hoses needed replacing by then also.

Yes I do know you had the steel elbows. You're the only one that I know that would put a carbon steel piece of tubing in their boat knowing it would rust!! I'll bet you got them at Warshawski/JC Whitney!!


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Post Options Post Options   Thanks (0) Thanks(0)   Quote Gary S Quote  Post ReplyReply Direct Link To This Post Posted: June-12-2010 at 9:37pm
Originally posted by 8122pbrainard 8122pbrainard wrote:

Michael,
Wherever you end up getting the elbows, make sure the stainless is a 300 series and not the 400 series which is the cheaper "muffler" grade.


You know Pete I ran steel ones for 20 years before they rusted out,if he can't or does not want to spend the extra money,I'm sure the 400 will work for a long time.By the way the hoses needed replacing by then also.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Whitfield Quote  Post ReplyReply Direct Link To This Post Posted: June-12-2010 at 8:37pm
Added boat pics to 1st post.

I'll look into the all hose option.

No sign of mufflers on mine or any of the other (4) Dixie 299's I've found yet.
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I'm the black sheep ~ 1984 Dixie 299 Super Skier (350 Chev PCM / counter rotation / Velvet drive) Open Bow.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 8122pbrainard Quote  Post ReplyReply Direct Link To This Post Posted: June-12-2010 at 8:17pm
Originally posted by Whitfield Whitfield wrote:

Originally posted by 8122pbrainard 8122pbrainard wrote:

Michael,
Why not just put the exhaust hose back in like the original?

I think from what I've seen most Nautiques just run flex from the risers to the transom. I might could get away with that ~ What do you think?

Yes, the hose from the manifolds directly to the transom is typical (with mufflers in between if so equipped)
Speaking of mufflers, you haven't mentioned them. Lots will remove them and run ether hose all the way back or a straight section of pipe.

One thing to consider, is every hose clamp connection is a potential leak. If you're buying hose anyway, eliminate as many as you can.


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Post Options Post Options   Thanks (0) Thanks(0)   Quote Whitfield Quote  Post ReplyReply Direct Link To This Post Posted: June-12-2010 at 7:14pm
Originally posted by 8122pbrainard 8122pbrainard wrote:

Michael,
Why not just put the exhaust hose back in like the original?


I'm not exactly sure what original was. I think from what I've seen most Nautiques just run flex from the risers to the transom. I might could get away with that ~ What do you think?


Currently I've got (4) rusty cast iron mandrels joined with short sections of wire reinforced 3" exhaust hose.

I feel the current exhaust set up with it's miss matched hoses and random clamps more resembles a kindergarden craft project.

I might try to cean it up sand blast and paint the old cast mandrels and replace with all new hose. I'm looking for somthing to compliment the under hood refresh. Cleaning up the exhaust is one of the last steps under the dog house.



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I'm the black sheep ~ 1984 Dixie 299 Super Skier (350 Chev PCM / counter rotation / Velvet drive) Open Bow.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote horkn Quote  Post ReplyReply Direct Link To This Post Posted: June-12-2010 at 2:05pm
I'm not Pete, but yes, 304 SS is good stuff.

This thread is an interesting read. I am a ford guy, so I can't really help with gm related questions, but I will help with anything else I can.
It looks like you are in good hands here.


As far as the elbows, I ended up getting fiberglass ones from a local boating supply shop. It's called kendor and they have almost everything you could want.

The ones I got are like the first one listed, but not 8" LOL I don't see any other size of FG connectors.
http://www.defender.com/category.jsp?path=-1|311|292325&id=314569&start=01&results=10&sort=products
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 8122pbrainard Quote  Post ReplyReply Direct Link To This Post Posted: June-12-2010 at 1:48pm
Michael,
Yes on the 304.

The Trident parts are nice but pricey. I really don't feel you need to use them. Remember they need to be clamped off to hard pipe so you'd end up with short pipe "couplings". Why not just put the exhaust hose back in like the original?


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Post Options Post Options   Thanks (0) Thanks(0)   Quote Whitfield Quote  Post ReplyReply Direct Link To This Post Posted: June-12-2010 at 1:02pm
Thanks Pete,

I guess exhaust shops use the 400 series ~

Is the 304 what you would call 300 series?
The 3" stuff from acceltube.com specs:

Quantity in Basket: None
Code: FAB-300SS-304-60DEG-1D
Price: $29.00
Shipping Weight: 3.00 pounds


3" Diameter Stainless Steel Mandrel Bent 60 degree elbow with 6" legs. Centerline Radius 3" (super tight radius). 304 Grade / T304 SS, 16 Gauge (.065") corrosion resistent tubing. Easy to cut and use to fab downpipes, exhaust systems, intake systems, and intercooler pipes. Made in USA to the highest quality standards.



Pete what are your thoughts on a set up using Trident Marines Elbows and Bellows? Looks like nice stuff and would make a clean set up ~ but it is pricey...

http://www.tridentmarine.com/stage/wetex_elbows.htm



Can you use these for the bends and straight stainles for the other?
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 8122pbrainard Quote  Post ReplyReply Direct Link To This Post Posted: June-12-2010 at 9:46am
Michael,
Wherever you end up getting the elbows, make sure the stainless is a 300 series and not the 400 series which is the cheaper "muffler" grade.


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Post Options Post Options   Thanks (0) Thanks(0)   Quote Whitfield Quote  Post ReplyReply Direct Link To This Post Posted: June-12-2010 at 2:12am
I am still struggeling to navigate Summits web site ... Guess I need a paper catalogue.


Accel Tube (Amazon.com) has a nice selection of 3" Stainelss mandrel bends at very reasonable prices. $116 for all (4) pieces ~ + Shiping They also list a few sources for reinforced hose.



Michael ....    

I'm the black sheep ~ 1984 Dixie 299 Super Skier (350 Chev PCM / counter rotation / Velvet drive) Open Bow.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Whitfield Quote  Post ReplyReply Direct Link To This Post Posted: June-12-2010 at 1:27am
Thanks Gary ~ Somehow I missed them on Summit.

I'm thinking (2) 90-deg + (2) 60-deg + (4) 10" - 12" sections of 3" exhaust hose should do the trick and help to clean things up.

Has anyone on here played around with getting the custom exhaust shops to bend a set of S's I know they do not use a Mandrel bender but many now offer stainless for the performance diesel crowd.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Gary S Quote  Post ReplyReply Direct Link To This Post Posted: June-12-2010 at 1:10am
I got these 3" 90's and clamps from Summit and connected them with hose.Not a real detailed pic but you'll get the idea-

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Post Options Post Options   Thanks (0) Thanks(0)   Quote Whitfield Quote  Post ReplyReply Direct Link To This Post Posted: June-12-2010 at 12:45am
Week (2) with boat cover off...

Week 1 was spent stripping the shaft / log / strut / rudder for refresh / alignment / reseal.   

Taking a break from under side and back to working on enigne.

Working on finishing up the engine install I started last year and cleaning up cobbled repairs / bandaids from previous owners. So far install is going smooth.


After~





Before ~





Looks like I will need to find a suitable replacment marine carb and metal fuel line very soon. I'm also in need of updating my raw water pump hose line and routing. I purchased a new strainer from Ski Dim as mine did not come with one. We put in 1/4 mile down from the fall line / rapids at low tide (shallows) lots of sand and silt if you get out of the ditch. Hopefully the strainer will keep some debris out of the block. As wifey and friends seem to cut corners on occation.   

Hang ups right now are:
      Funky throttle linkage bracket at housing and ball on automotive carb is too small for the marine cable fitting. I'm budgeting for a replacement Marine Holley or Quadra jet but want to hear it run first.

Second hang up is my 3" exhaust hose will need to be replaced soon. This stuff is uber expensive and the cast elbows I have inplace now are unsightly rusty ugly. Is their agood source for reasonably priced 3" mandrel stainless elbows and rubber fittings?       
Michael ....    

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Post Options Post Options   Thanks (0) Thanks(0)   Quote Whitfield Quote  Post ReplyReply Direct Link To This Post Posted: September-08-2009 at 8:25pm
Thanks uk1979 I am a visual kind of guy.

If my math is correct then the difference is .082" or 82 thousandths.

1/2 of that would be center ~ So .041" or 41 thousandths offset.

Looks like your 2003 pistons have less wrist pin offset then the .060 I listed above.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote uk1979 Quote  Post ReplyReply Direct Link To This Post Posted: September-08-2009 at 5:26pm
Checked the piston pin today size shown is from inside wall of pin to outside of piston not the best but much better than my old money guess (looks like I have lost the knack now and become a mm man) hope this helps you on your build, piston still had date stamp 20th Jun 03.


Well its up to you now and go with what's best for you, as for deals we all do them, only needed one dumper did a deal on 2 to make one ended up 2 engine rebuilds and now have 2 dumpers.

There are more Ford guys here than Chevy so they do like to see us suffer a bit before help is given but a great bunch of guys, don't get this Ford vs Chevy thing but makes some good posts each way.

You may end up with a Chevy tow motor for the boat too so all good,keep going and it will all work out,

All the best Roger.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Whitfield Quote  Post ReplyReply Direct Link To This Post Posted: September-08-2009 at 2:31pm
Luchog ~ Not annoying at all...

I look forward to all comments, opinions, and experiences. That is why I am here.

               Big Thanks! To all who have responded.


UK1979 ~ I have sourced a spare (bare early 80's block). My old rotating assembly could drop right in with a machine shop ~ dip / check / hone. That was my plan of action before I test drove this $300 runner.    

Munday ~ You are not alone. A few Dirt track and Hot Rod guys say the same. Run it!


For now I'm still gathering data on what this engine can and can not do. Searching for documented facts when I can find them.       

                   Thanks,
                      Michael
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Luchog Quote  Post ReplyReply Direct Link To This Post Posted: September-08-2009 at 6:00am
I dont want to be annoying but this is what I meant when I posted earlier.
I wouldnt run that engine like that unless you dont mind ruinning a good block.
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