73 Skier Restoration |
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nautique frk
Platinum Member Joined: February-16-2004 Location: United States Status: Offline Points: 1784 |
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Posted: May-16-2012 at 5:06pm |
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Looks awesome !!
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Keeganino
Grand Poobah Joined: October-27-2009 Location: North Carolina Status: Offline Points: 2063 |
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My thread! Somebody blew the dust and cob webs off of it! I miss the restoration. One day I am going to do another one. Just as soon as I can get a shop to do it in.
I used 3/4" ply for the decking and doubled up from the front of the motorbox to the bow. She is solid! |
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"working on these old boats may not be cost effective but as it shows its what it brings into your life that matters" -Roger
1973 Skier |
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8122pbrainard
Grand Poobah Joined: September-14-2006 Location: Three Lakes Wi. Status: Offline Points: 41045 |
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As well as links to many other threads on stinger jobs. Sorry, but I still haven't found the time to do the searching for you. |
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TRBenj
Grand Poobah Joined: June-29-2005 Location: NWCT Status: Offline Points: 21190 |
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I would encourage you to read the whole thread (this one and others) from beginning to end... you'll probably find the answer to your question and about 10 others you hadnt thought to ask. |
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caliwakeboard
Newbie Joined: May-09-2012 Location: augusta,ga Status: Offline Points: 9 |
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What thickness wood did you use for the decking
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nautiques forever
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bbishop1974
Senior Member Joined: May-16-2010 Location: rindge,nh Status: Offline Points: 275 |
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just giving this thread a bump.starting my resto and this thread has alot of great info and links on the first page to others.thanks to all for sharing
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merbesfield
Senior Member Joined: June-22-2009 Location: Lake Rabun Status: Offline Points: 183 |
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Well it looks great that's for sure. My engine looks like it is rattle can silver so no telling what it was originally. But it does run well so I figure it deserves a decent coat of paint. How has the VHT engine paint help up? Did you prime before using it or just paint only? That Youtube video of your start up was priceless by the way. What a sound.
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Keeganino
Grand Poobah Joined: October-27-2009 Location: North Carolina Status: Offline Points: 2063 |
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Thanks, not sure if I will ever truly finish, but she is on the water! No real meaning in the black and blue. Its not original to the true colors of the engine but I have come to really like it. Originally this engine was done in Waukesha blue and the exhaust manifolds were green. The black is custom and the shade of blue on mine is much lighter than the, almost navy blue, waukesha blue. The green is pretty close but not exact either. Makes me smile when I lift up the box so I am a happy guy! |
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"working on these old boats may not be cost effective but as it shows its what it brings into your life that matters" -Roger
1973 Skier |
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merbesfield
Senior Member Joined: June-22-2009 Location: Lake Rabun Status: Offline Points: 183 |
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Awesome restoration. I am always impressed when someone actually finishes a project of this magnitude. Great job. Can you clarify the engine blue vs. black for me? I have a 86 2001 model that needs some detail work.
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Keeganino
Grand Poobah Joined: October-27-2009 Location: North Carolina Status: Offline Points: 2063 |
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We were at White Lake having a great time! Hope the weather holds out for this weekend too. Pics below by Iaughtnaught |
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"working on these old boats may not be cost effective but as it shows its what it brings into your life that matters" -Roger
1973 Skier |
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Kristof
Grand Poobah Joined: October-08-2007 Location: Bree, Belgium Status: Offline Points: 3399 |
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Nice work Keegan. Hope you can enjoy her soon.
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- Gun control means: using BOTH hands!
- Money doesn't make one happy, but when it rains cats and dogs, it's still better to cry in a Porsche than on a bicycle... |
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Okie Boarder
Gold Member Joined: August-31-2009 Location: OK Status: Offline Points: 779 |
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Just catching up on all the new work this year...looks great!
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storm34
Grand Poobah Joined: November-03-2008 Location: Dexter Iowa Status: Offline Points: 4493 |
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Looks great Keegan! Take lots of pictures this weekend!
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Gary S
Grand Poobah Joined: November-30-2006 Location: Illinois Status: Offline Points: 14096 |
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Looking good Kegan,I hope to see it someday.
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Keeganino
Grand Poobah Joined: October-27-2009 Location: North Carolina Status: Offline Points: 2063 |
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It has been a busy busy spring with lots going on. This weekend I buckled down and got busy finishing up all the little things I had going on with the boat. Gelcoat repair was at the top of the list so I could get the rubrails back on. After repairing several spots on the deck I decided wetsanding the entire thing, then buffing would help even it out a bit. Another case of one thing leads to another... The most challenging spot was where a PO had butchered a gnarly 2", not round, hole in the dash to accomodate a rubber antenna for the stereo they put right below it.
Stuff I did: Gelcoat repairs Wetsanded and buffed the top Polished and reinstalled Rubrails(all screws set in 5200) Removed silicone that sealed the cap from the hull- replaced it with 5200 Speedo mount, tubing, pick up Installed horn system New step pads (thanks Frank!) Fixed windshield trim, polished it, buffed windshield, reinstalled Waiting for the circulation pump to get here on Wednesday so hopefully I can get in a water test before White Lake. |
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"working on these old boats may not be cost effective but as it shows its what it brings into your life that matters" -Roger
1973 Skier |
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Keeganino
Grand Poobah Joined: October-27-2009 Location: North Carolina Status: Offline Points: 2063 |
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I did not have any seams on the floor so that is great. I do have one seam on the driver side and it is visible but not bad. I did the walls first and then the floor but I think doing it the other way around will hide the floor to wall seam better than the way I did it. I will look and see if I still have the glue can. I honestly cant remember what I used but it was whatever they had for the outdoor carpet that you apply with a ridged trowel. Its messy and easy to get on the new carpet. 3m spray might be a cleaner easier way. I have read on this site several people have used it with good results.
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"working on these old boats may not be cost effective but as it shows its what it brings into your life that matters" -Roger
1973 Skier |
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charger496
Senior Member Joined: August-06-2010 Location: atlanta, ga Status: Offline Points: 157 |
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Hey Keegan,
I got the link to Home Depot for the carpet, but I didn't see what you used for glue. I've used 3M spray adhesive with good luck in the past, but I'm not sure about in a boat. What did you use, and would you recommend it? Also, how obvious are the seams with that carpet? I'm thinking about different ways to go about this carpet thing, and the seam is an important factor. |
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Keeganino
Grand Poobah Joined: October-27-2009 Location: North Carolina Status: Offline Points: 2063 |
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Thanks for the link Gary. Had a couple of hours to go at it today. I used the tripoli compound first and then the white aluminum oxide to polish it up. I also got a bigger buffing wheel so I have more room to play. My grinder is only a half HP which is pretty week for buffing. Cant lean on it so it is slow going.
Here is another picture that just does not do justice to the shine but you can see the contrast. |
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"working on these old boats may not be cost effective but as it shows its what it brings into your life that matters" -Roger
1973 Skier |
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Donald80SN
Grand Poobah Joined: January-12-2009 Location: Denver, NC Status: Offline Points: 3896 |
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WOW
Donald |
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Gary S
Grand Poobah Joined: November-30-2006 Location: Illinois Status: Offline Points: 14096 |
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Keegan,this might help out.
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Keeganino
Grand Poobah Joined: October-27-2009 Location: North Carolina Status: Offline Points: 2063 |
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Worked on the rub rails a little bit. I used an 80 grit flap disc on my bench grinder to remove the major scratches and dings. I got really good at leaving a nice uniform surface by the last 12 foot section. It took a lot of control to hold those 12 foot pieces parallel to the grinding surface as you move across the surface. A little bit off parallel and you gouge it in a hurry.
Then I moved to 220 grit on palm sander to remove all the 80 grit texture. After that wet sand 500, 800, 1000, 1200 and then hit it with the buffing wheel. To finish it off I hit it with the buffing wheel. I ran through the process on the smallest piece of rail first to make sure that it worked and the result is satisfactory for the amount of labor. When I polished that first spot with the buffing wheel I smiled ear to ear. Amazing mirror like finish. Then I think I applied a bit of white buffing compound to the surface of my wheel and could not get that same shine anywhere else. I am guessing that the compound is too aggressive and that all I need is the wheel itself. Will have to get another buffing wheel and play around. I have a red and a white buffing compound but cannot remember which one is more aggressive. Any tips are appreciated. I have 2 more 12 footers that are at the 800 wet sand phase and none of it is truly buffed out yet. The rest of it is ready for the buffer. 220 grit 500 grit To the right of the flash spot on the bend is where I buffed it. Does not do justice at all to how good that one spot looks but I need to get the rest of it to look like that one spot. |
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"working on these old boats may not be cost effective but as it shows its what it brings into your life that matters" -Roger
1973 Skier |
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Swatkinz
Platinum Member Joined: December-03-2003 Location: Lexington, SC Status: Offline Points: 1307 |
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I think you're right with the kids. By the way, the white lake motel and campground has a really good swimming area...sandy, clear water of course. The kids should really have a good time. |
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Steve
2011 Sport/Air 200 Excalibur 343 2017 Boatmate Tandem Axle Trailer Former CC owner (77, 80, 95, 88, all SNs) Former Malibu owner (07, 09) |
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Keeganino
Grand Poobah Joined: October-27-2009 Location: North Carolina Status: Offline Points: 2063 |
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Steve
I am a web designer but I have 3 kids so its kind of like running a school . Waukesha makes all kinds of crazy engines. Today they only do huge industrial motors. I believe Waukesha Pleasure Craft Marine Division was the part of the company that marinised engines. Its still a Ford block. The block was a darker almost navy blue and the manifolds were green. The mechanic who painted it did not consult with me at all about the colors and painted the manifolds matt black and the engine the lighter "Old Ford Blue". The original green was already showing through the black so I was really unhappy with that and decided to take it back to original. I would love to find a picture of the Waukesha decals that were on the manifolds. They are funky ugly rainbow 70's colors and will fit perfectly with the funky paint job I have going on if I can ever find a pic so we can get them made. Just promote White Lake as family friendly sounds like there will be enough kids there to keep each other busy. |
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"working on these old boats may not be cost effective but as it shows its what it brings into your life that matters" -Roger
1973 Skier |
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Swatkinz
Platinum Member Joined: December-03-2003 Location: Lexington, SC Status: Offline Points: 1307 |
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Keegan,
Looking for a history lesson here. The manifolds were green like that form the factory? and the block blue? Just curious. Also, the tag says Waukesha and then something like by Pleasurecraft Marine. Was that like a special edition PCM? Kind of like Holmon Moody? Or does the Waukesha even have any significance? By the way, did I read somewhere that you're a teacher? My wife's a 5th grade teacher and I'm trying to boost her enthusiasm about White Lake by promoting it as Educator Friendly...Hee Hee |
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Steve
2011 Sport/Air 200 Excalibur 343 2017 Boatmate Tandem Axle Trailer Former CC owner (77, 80, 95, 88, all SNs) Former Malibu owner (07, 09) |
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Keeganino
Grand Poobah Joined: October-27-2009 Location: North Carolina Status: Offline Points: 2063 |
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As I continue on my quest to fully restore this boat I have often looked at the rub rails as a tell tale of the age and abuse it has taken over the years. They are really scratched up and there are more than a few major gauges. So far I have pulled them off, wet sanded the scum line where the metal meets the glass and, removed the old silicone caulk from between the deck and hull, and started grinding away on the rails. I started grinding the rails with an 80 grit flap disc on a bench grinder and now I have gone over them with 120 grit on an orbital sander. I have a long way to go before buffing, but I hope the end result will be worth it. Meanwhile I have several gelcoat repairs to make on the deck. I have been reading up on gelcoat repairs here and am as ready as I am going to be I suppose. Nervous about matching the color since it will be so visible topside.
Scum line and old silicone caulk much cleaner after wetsanding with just 1200 grit I think its going to take more than one tube of 5200 to fill this all the way around but we'll see |
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"working on these old boats may not be cost effective but as it shows its what it brings into your life that matters" -Roger
1973 Skier |
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charger496
Senior Member Joined: August-06-2010 Location: atlanta, ga Status: Offline Points: 157 |
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Paint some pink spirals on your pulleys to complete the Willy Wonka Engine Package. I think that was a 1969 only option, though, so it's not correct for your model. Seriously though, I like a colorful engine, and mister...THAT is a colorful engine!
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Okie Boarder
Gold Member Joined: August-31-2009 Location: OK Status: Offline Points: 779 |
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Bright and colorful.
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Keeganino
Grand Poobah Joined: October-27-2009 Location: North Carolina Status: Offline Points: 2063 |
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On a better note..
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"working on these old boats may not be cost effective but as it shows its what it brings into your life that matters" -Roger
1973 Skier |
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kapla
Grand Poobah Joined: March-27-2008 Location: BA, Argentina Status: Offline Points: 6148 |
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<a href="">1992 ski nautique
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Keeganino
Grand Poobah Joined: October-27-2009 Location: North Carolina Status: Offline Points: 2063 |
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There is always something that can be done so I have been busy. Got the manifolds painted green and back on. I was reading about somebody that polished their rub rail so I decided to have a go at that. There is a spot on the bow where water flows in under the rail so I wanted to 5200 around it anyway. Will be doing some sanding and buffing on the dash and figured I can do the same under the rail to give it a fresh clean look.
As I was taking the rub rail off I am thinking I dont want to do this again so I better tackle some gel repairs while its off. (See how this stuff snowballs) Good thing I already have this in mind because while trying to drill out a stripped screw this happens. Then to make it all better my new board shows up and this happened to it on the way. Its Just One of Those Days |
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"working on these old boats may not be cost effective but as it shows its what it brings into your life that matters" -Roger
1973 Skier |
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