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Steering Cable Problem

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    Posted: July-16-2010 at 8:18pm
UPDATE:

Just returned from a couple of hours of skiing. Steering cable works perfect to the best of my knowledge .

Thanks for everyones help. I am going to try and enjoy the rest of the summer and hope nothing else breaks. Could always find a bunch of stuff to do over the winter but I need a break.

scott
I have to keep her running 'cause I can't afford a new one
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Post Options Post Options   Thanks (0) Thanks(0)   Quote srbranum Quote  Post ReplyReply Direct Link To This Post Posted: July-10-2010 at 7:19pm
Monty,

I would just look at one of the places you found in the google search or call skidim, white lake marine or marineengineparts.com and I am sure somebody has it but it is definitely what you need.

scott
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 79TiqueRebuild Quote  Post ReplyReply Direct Link To This Post Posted: July-10-2010 at 6:47pm
after looking at white lakes marine it looks like I need this older boat adapter.
I should have researched a little further before I ordered.


Anybody have one that they did not use or know where I can purchase?
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Post Options Post Options   Thanks (0) Thanks(0)   Quote srbranum Quote  Post ReplyReply Direct Link To This Post Posted: July-10-2010 at 6:44pm
Monty,

Do a Google search and type in SA27620 or Teleflex sa27620 and you will see the part you need.

I bought my cable from marineenginepart.com and this connector was in the box with the cable. It is about $14-$16 if you buy it separate. All you do is screw this in to the top of your helm and insert the cable until it clicks. Then you insert a cotter pin per the instructions and your done.

Be sure to take the plastic off the end before you insert it in the helm



Scott
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 79TiqueRebuild Quote  Post ReplyReply Direct Link To This Post Posted: July-10-2010 at 6:14pm
Well I got my new cable today. Thought I would compare to make sure the length was right. There were no visible #s on the old cable. Looks like length is correct but at the helm my old one had a big nut to attach it and new one doesn't. What am I missing,or did I order the wrong cable? Monty

Can't believe how easy new slides compared to the old.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Keeganino Quote  Post ReplyReply Direct Link To This Post Posted: July-10-2010 at 1:04pm
I think the life on these steering cables must be about 30-35 years. Luckily the PO of my boat had to replace mine 3 years ago when it broke and left him stranded. It seems that the steering cable might be a good "replace while your in there" item on 70's and earlier boats. Either that or make sure you can easily pull a new one.

Glad you worked it out Scott. Good Idea cutting out the back of the Elbow. I used two 45 degree elbows joined by about 6 inches of straight pipe to achieve a 90 and it worked great. I was able to pull all my cables with no problems. I actually had a 90 in place at first and returned it after reading up on here.
"working on these old boats may not be cost effective but as it shows its what it brings into your life that matters" -Roger

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Post Options Post Options   Thanks (0) Thanks(0)   Quote srbranum Quote  Post ReplyReply Direct Link To This Post Posted: July-10-2010 at 12:33am
Monty,

I think you will be glad you purchsed a new cable. My boat has 710 hours on it and the old cable looked like it has been out in a junkyard for 50 years. Don't forget to buy the clevis kit to go with it. Got mine from White Lake Marine(the last one they had) but it was $10 more expensive than marineengineparts.com but the guys at White Lake are unbelievably helpful over the phone. It seems like a lot of money for a couple of bolts, nuts and washers and the clevis but it is all stainless steel and a perfect fit. The 17' cable is exactly what I need and was printed on the old cable.

Scott
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 79TiqueRebuild Quote  Post ReplyReply Direct Link To This Post Posted: July-09-2010 at 11:02pm
Scott,
Glad to hear you will be on the water again. Look at all you have learned and what a nice boat...
That is what I was trying to suggest back on page one. Sometimes I can't get my thoughts to the keyboard.
Anyway I ordered a new steering cable for my boat after reading about your ordeal. I think mine was original. Monty
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 8122pbrainard Quote  Post ReplyReply Direct Link To This Post Posted: July-09-2010 at 9:29pm
Scott,
You had us "hanging" for awhile with the idea you got while driving but,


54 Atom


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Keep it original, Pete
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Post Options Post Options   Thanks (0) Thanks(0)   Quote srbranum Quote  Post ReplyReply Direct Link To This Post Posted: July-09-2010 at 9:14pm
Originally posted by Keeganino Keeganino wrote:

In the words of the late great John Lennon- "There are no problems only solutions." You will get this thing licked!


Oh, you are so right............I just finished putting it in and I believe she is good to go.

Here was my plan:

If I ran the cable up the air tube, it would be too short.

I could not pull the old cable out so I cut it off and only left three or four feet encased in foam beneath the floor.

I could not return the cable and get a longer one because I had scratched this one messing with the above options.

So this is what I thought up two nights ago in the darkness of Mississippi: I would run the cable up the PVC tube with the electrical, bilge hose and transmission and throttle cable. I was worried about the 90degree turn until I talked with Tommy at White Lake marine who assured me that anything other than bending completely in half would work fine. So after a lot of struggling pulling the cable up the tube to where it comes out underneath the dash, I used a sawsall, coping saw and a straight hack saw blade to cut out the back side of the tubing after removing an area of foam about the size of two softballs laid side by side. The cable now comes out the back of the tubing, makes a big sweeping turn and right in to the helm like it did 35 years ago.

I hooked up a quick connector that was shipped with my cable and the new cable snapped right in. The clevis kit and tube clamp in the back went in perfect. Cost me about $190 for everything.

Now I need to spend a day putting it all back together and making a couple of changes while everything is apart.

Thanks to everyone for your support especialy AT, Pete and Keegan. I wish I had your knowledge and skills because as frustrating as this boat can be sometimes, I like fixing what's broke. I also like the comments I get. A guy at the gas station literally begged me to sell him the boat........maybe I should have talked to him as he was driving a brand new Land Rover$$$$$$

Will post a couple of pictures later......If I drank alchohol, I think I would have myself a cold one right about now.


scott
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Keeganino Quote  Post ReplyReply Direct Link To This Post Posted: July-08-2010 at 3:03pm
In the words of the late great John Lennon- "There are no problems only solutions." You will get this thing licked!
"working on these old boats may not be cost effective but as it shows its what it brings into your life that matters" -Roger

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Post Options Post Options   Thanks (0) Thanks(0)   Quote srbranum Quote  Post ReplyReply Direct Link To This Post Posted: July-08-2010 at 11:38am
I had a brainstorm to fix my problem last night about 10:00 headed to memphis and if it works, it would solve everything. Will let you know yea or nea. Wish me luck.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote srbranum Quote  Post ReplyReply Direct Link To This Post Posted: July-06-2010 at 5:47pm
...........don't blame you a bit......
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Post Options Post Options   Thanks (0) Thanks(0)   Quote DrCC Quote  Post ReplyReply Direct Link To This Post Posted: July-06-2010 at 5:35pm
Scott,   Happy Boating!


AT
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Post Options Post Options   Thanks (0) Thanks(0)   Quote srbranum Quote  Post ReplyReply Direct Link To This Post Posted: July-06-2010 at 4:40pm
AT,

Check out these pictures:




You can see the old cable in white and the new black cable inside the vent tube. The other things you see are the trans and throttle cable and the bilge hose.

The other picture shows the old white cable on the right side of the battery box and the proposed new black cable running up the left vent hose.

No, I don't have the old cable disconnected from the T-Helm. It is where it has been except it is not connected to the rudder arm.

I was not going to pull the new cable with the come along. I was just going to use the come along to break the old cable free from it's grip in the foam under the floor behind the bulkhead and underneath the drivers feet. If I could break it loose, I could then attach the stern end of the old cable to the new cable and possibly pull it towards the stern through the hole left by the old cable with my hands. It's just a theory.

My clevis kit will be here in the morning using my reliable employer, FEDEX. Bought it from White Lake Marine. Real nice people to deal with.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote DrCC Quote  Post ReplyReply Direct Link To This Post Posted: July-06-2010 at 2:56pm
Scott,   Do you have the old cable disconnected from the T-Helm?

With the "new" up the vent tube, do a trial test fit.

The 17' should be plenty.

I had a 17' in my old Mustang.

I would not pull the "new" with a come-along.
And I would not use anything but the clevis from Teleflex.

AT
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Post Options Post Options   Thanks (0) Thanks(0)   Quote srbranum Quote  Post ReplyReply Direct Link To This Post Posted: July-06-2010 at 2:30pm
Keegan, I understand things breaking or wearing out. I just don't like to waste time and money that could have been avoided if I knew more about fixing boats like mine. My knowlegeable friend is coming over one day this week and take a look at things.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Keeganino Quote  Post ReplyReply Direct Link To This Post Posted: July-06-2010 at 1:58pm
Don't feel too bad Scott I dropped my boat off Thursday to have the engine put back in and have not heard anything from them yet. They are about to hear from me though!
"working on these old boats may not be cost effective but as it shows its what it brings into your life that matters" -Roger

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Post Options Post Options   Thanks (0) Thanks(0)   Quote srbranum Quote  Post ReplyReply Direct Link To This Post Posted: July-05-2010 at 9:19pm
Looks like I may have to buy a com-a-long(sp?) and try and attach it to the old cable and pull it towards the stern until it breaks free of the foam. I can then cut the cable underneath the dash and try and use the old cable to pull the new cable in to place. I don't have another plan to make the length of cable I have work.

Gone till about 8:30 CST. Hope to have some input by then from my buddies who have been at the lake all day with their boats that work

Scott
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Post Options Post Options   Thanks (0) Thanks(0)   Quote srbranum Quote  Post ReplyReply Direct Link To This Post Posted: July-05-2010 at 8:09pm
Well, I screwed the support tube on to the new cable. I then ran the helm end down the bilge, around the battery, up the air tube and beneath the dash. I don't have a good feeling about the length. I have a new 17' cable but I lost some length when I went up the air tube. In hindsite, I probably should have measured more closely before ordering and got an extra foot or so. I am going to have to do a lot of checking and figuring to make this work. I can see what I have to do but I don't feel very confident it is going to work as it is now.   
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Post Options Post Options   Thanks (0) Thanks(0)   Quote srbranum Quote  Post ReplyReply Direct Link To This Post Posted: July-05-2010 at 2:29pm
AT,

I did not receive A or B above with the cable. It looks like you could buy that stuff locally but I may be wrong. $38 total is a lot to spend for that little bit of hardware. I did receive a quick connect device to use at the helm to connnect the cable to the helm.

Look below. I pulled on the end with the bolt hanging down and the whole thing came out of the support tube. The cable stops at the end of the support tube and is real rough like it was broken in half. Maybe this is where the cable snapped near where the white top is in this picture.

In a nutshell, nothing in this picture is salvageable, correct? I will try and unscrew the support tube and use it as you said. This would prevent me from buying a replacement and I may or may not could find hardware without ordering it online.

What do you think now?

Scott

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Post Options Post Options   Thanks (0) Thanks(0)   Quote DrCC Quote  Post ReplyReply Direct Link To This Post Posted: July-05-2010 at 1:41pm
Remove the Quick-connect and the Support Tube from the old cable.
Install the old tube on the new cable. You should have received a replacement clevis with the new cable.


After you have installed the old support tube on to the new cable.

Then attach the end of cable with bolt A into clevis A-hole.

Attach to rudder control arm with bolt B into clevis B-hole.


AT
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Post Options Post Options   Thanks (0) Thanks(0)   Quote srbranum Quote  Post ReplyReply Direct Link To This Post Posted: July-05-2010 at 1:22pm
AT,

Thanks.

I have some more problems, I think. Look at these pictures:




Could you go to www.marineengineparts.com and look up part #SA27256P? This appears to be what I need to fix my problem. It looks like I cannot attach the rudder arm to the cable or the cable to the original bracket shown(because the old one is way to big)without this kit and another $110. I now need to check out the helm to see if the helm I have will accept the new cable or it's more money I have to spend.

Thanks,
scott
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Post Options Post Options   Thanks (0) Thanks(0)   Quote DrCC Quote  Post ReplyReply Direct Link To This Post Posted: July-05-2010 at 12:42pm
Scott,   Hacksaw, Bolt-cutters, Grinder w/cut-off disc.
Whatever works!

Just be dam sure you don't have any gas leaks or fumes if you decide to use the grinder.


AT

Second thought. Forget the grinder, You'll wind up with burn speckles in your brand new carpet!
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Post Options Post Options   Thanks (0) Thanks(0)   Quote srbranum Quote  Post ReplyReply Direct Link To This Post Posted: July-05-2010 at 12:03pm
AT,

Not yet but they have a two for one deal at Home Depot on Charcoal
in case this does not work out........

Btw, I just finished removing the floor. I have to decide now whether I want to try and pull the old cable out and try and put the new one in it's place or just run the new one as you mentioned up the air intake hose to the bow area. The second option sounds like the least work by far. I just need to make sure I have enough length. I think I will make up a dummy line and run it through the tubes and see how much length I have to play with. Will update you later.

Any advice on what to use to cut the cable in half? I thought about using my angle grinder with the diamond cutting blade I used in my stringer project and just saw it in half it possible. Bolt cutters would work but can't get them down in the battery area. I could only use them in front of the engine and where the cable comes out from the floor underneath the dash.

Thanks for the advice.



scott
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Post Options Post Options   Thanks (0) Thanks(0)   Quote DrCC Quote  Post ReplyReply Direct Link To This Post Posted: July-05-2010 at 11:15am
Morning Scott!    Any Bonfire thoughts this morning?
If so, please send Bimini to:     (just kidding)

Sounds like you have it under control now.

Yes, the far left vent tube may be the best path. Without digging the old cable completely out.

I think Keeganino has some pics of his T-Helm all taken apart, if you want to see what they look like on the inside.


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Post Options Post Options   Thanks (0) Thanks(0)   Quote srbranum Quote  Post ReplyReply Direct Link To This Post Posted: July-05-2010 at 2:27am
Originally posted by DrCC DrCC wrote:

Ok, Rudder was not turning, now all of a sudden the rudder is turning?

You probably jammed the broken core back together.

AT


I think this is exactly what has happened. See my last three posts.

scott
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Post Options Post Options   Thanks (0) Thanks(0)   Quote srbranum Quote  Post ReplyReply Direct Link To This Post Posted: July-05-2010 at 2:26am
My wife just now looked at the rudder arm while I turned the rudder from underneath the boat. The arm is going forward and backward like it is supposed to but the steering wheel is still not turning. I may be wrong but I think the only thing it could be is that the cable is broken somewhere between the end of the rudder arm area and the helm. Unless I hear otherwise, I guess I will go with my original plan and start taking the floor out and trying to remove the old cable. If I can't get it out due to my incompetence when I put it in, I will just have to run it up one of the air lines coming down from the bow and hope I have enough length.

scott
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Post Options Post Options   Thanks (0) Thanks(0)   Quote srbranum Quote  Post ReplyReply Direct Link To This Post Posted: July-05-2010 at 2:15am
AT,

UPDATE:

I went underneath the boat and turned the rudder by hand all the way each direction and the steering wheel will not turn. I think it's broken somewhere because the steering wheel should turn each way as I turn the rudder by hand, what do you think? I was hoping it was not broken but it does not look good.

This sequence of events could have happened this way:

The piece of hose pictured above got caught behind the rudder arm. When I turned the boat hard, the arm may have been forced against that hose(which is wire reinforced and almost like the exhaust hose)and something had to give and maybe it was the steel worm gear inside the steering cable sheath. Just a guess but what is yours and anyone else's opinion now given what I just found out?

scott
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