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Heater plumbing (Ford 351/GT40)

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    Posted: February-09-2013 at 1:16am
I will have to pull out the 'ol IR themometer. Hadn't thought of checking temps that way; maybe it will be hotter than I've been expecting. I'll check tomorrow and see what I find out.
Gordon '97 Ski Nautique, GT40
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Post Options Post Options   Thanks (0) Thanks(0)   Quote slmskrs Quote  Post ReplyReply Direct Link To This Post Posted: February-09-2013 at 1:15am
Originally posted by TX Foilhead TX Foilhead wrote:

With your limited knowledge of fluid dynamics, what would happen if you opened the hole in the Y to let mor water through?   




I've thought about it, but I have to assume they made the diameter that small for a reason (uniform engine heating would be my guess). But it's so small, I struggle with how well it would work. And of course, if I open it up and mess it up, I just wasted $50 since I can't easily replug it back down to the original size. I'd much rather not use the Y and pump water to the heater core like it's done in my car.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote slmskrs Quote  Post ReplyReply Direct Link To This Post Posted: February-09-2013 at 1:00am
Ha, just found a continuous duty, self priming pump (up to 180F) on line that has an impeller similar to our raw water pumps. This sucker will take care of any air in the line. This just might work..... :)
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Post Options Post Options   Thanks (0) Thanks(0)   Quote TX Foilhead Quote  Post ReplyReply Direct Link To This Post Posted: February-09-2013 at 12:55am
With your limited knowledge of fluid dynamics, what would happen if you opened the hole in the Y to let mor water through?   

The side of my block is usually the hottest temp I measure with the IR thermometer, you may not have the issue your thinking using that for the shower. Keep us updated, I've got to instal my shower before the motor goes back in. I was thinking about picking the hot up before the Y and getting the cold after the Vdrive so it has some heat in it. Probably not ideal for heat, but being able to drain the heater with the shower head would be nice and I could turn the cold off.   No winterizing here, just a bildge heater.


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Post Options Post Options   Thanks (0) Thanks(0)   Quote slmskrs Quote  Post ReplyReply Direct Link To This Post Posted: February-09-2013 at 12:34am
Oh, one other thought I've had. I could get another shower pump (chamber/valve demand pump rather than cyntrifical) since demand pumps run dry and will pull air through. However, I don't know if they are continuous duty or how long they'd last pumping hot water for hours at a time non-stop. But that would eliminate the air issue since it would just pump the air right through with the water..... :)
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Post Options Post Options   Thanks (0) Thanks(0)   Quote slmskrs Quote  Post ReplyReply Direct Link To This Post Posted: February-09-2013 at 12:30am
Okay, so I have to admit that I have NOT put the Y in yet. The problem I have been having is I'm getting air into the heater line such that my in-line pump sucks air. I replumbed so that my shower is the "highest" point so air will get pumped out the shower (when it is on) rather than going down the heater line. But even though I've checked and rechecked, tightened, etc. every last connection between the hull intake fitting and the input side of the RWP, air is still somehow getting into the engine, getting up to the highest point (which is just before the thermostat on the intake manifold where I tap for the heater and shower(, and I get air into the heater line. If I first bleed the air out via the shower, the heat I get from the heater is so hot you almost can't aim a hose directly at skin (perfect). But after about 2 passes, there is enough air in the engine that the in line heater pump sucks air, and it gets cold at idle, and just warm at RPM. I actually ran my shower hose out the transom, and at the end of each pass while at idle, I'd turn it on for about 30 seconds to get the air out again, and the heater was hot the whole time. Just not practical.

Barring building some sort of elaborate tank to capture and bleed out the air, I am going to have to try the Y (against my better but admittedly limited fluid dynamics physics and heat transfer knowledge) since at least it will HOPEFULLY suck through the air (unless the air gets trapped in the heater core because that opening in the Y is so small it doesn't create enough flow to pull the air through.

If I still have an air problem even with the Y in (and assuming I'm not just missing a leak somewhere but instead air gets pulled into the intake due to turbulence of the hull while on plane), then I'm going to have to pull my hot water from somewhere else such as the block, which is MUCH colder than the top of the manifold......

Dang It!! What a pain. It will be summer before I get this to work right!! (if I'm lucky; I've been dinking around with heater plumbing for years....
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Post Options Post Options   Thanks (0) Thanks(0)   Quote TRBenj Quote  Post ReplyReply Direct Link To This Post Posted: November-21-2012 at 12:09pm
Originally posted by slmskrs slmskrs wrote:

Originally posted by gun-driver gun-driver wrote:

Use the "Y" fitting before the raw water pump. Water going to the raw water pump draws the water from the Y better than a T fitting improving circulation.
After I installed the Y fitting heat at idle improved greatly.


I just got the Y fitting. I can't believe how small the hole is in the return on the Y. It seems that I'm not going to get anywhere near the flow I'd like for maximum heat. Since the engines run cooler than car engines, you need more flow so the heater core temp doesn't drop as much.

Since I bought the Y fitting, I'll go ahead and put it in and see how it works.

Thanks,

Dont forget that the Y fitting is a custom made piece, designed specifically to increase heat output at idle. It would have been easier to manufacture that Y without the reduced diameter at the outlet, so...

One would assume that the small orifice was intentional, and critical to improving heater output. It seems counter intuitive to some degree, as I would agree that maximizing flow would usually be the goal... but Im guessing theres something Im missing. Either on the pressure vs. velocity vs. cross sectional area relationship (somehow that reduced orifice improves flow?), or perhaps the intent is to slow the flow down through the core, giving the core more time to heat up before the water moves through it? Someone with a better grasp of fluid dynamics might be able to shed some light.

My dad has improved the heat output of a few heaters by building in his own reduction tee at the return... so its a repeatable phenomena (theres nothing magical about the Y).
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Post Options Post Options   Thanks (0) Thanks(0)   Quote slmskrs Quote  Post ReplyReply Direct Link To This Post Posted: November-21-2012 at 1:17am
That hole is so small that I don't think the pumps will so much of anything. One of the pumps is rated at around 500gph; that little hole would probably do about 30 per hour. I'd like to try enlarging it as well but we'l see. I'm going to put a shut off valve on it, so if I enlarge it too much, I can just close the valve a bit.

But what a pain!
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Post Options Post Options   Thanks (0) Thanks(0)   Quote TX Foilhead Quote  Post ReplyReply Direct Link To This Post Posted: November-21-2012 at 12:36am
I've wondered what enlarging the small hole would do fo increasing the flow, but don't want to be the first to try it.   Im not sure you are going to get much out of it since you already have the pumps helping with the circulation.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote slmskrs Quote  Post ReplyReply Direct Link To This Post Posted: November-21-2012 at 12:26am
Originally posted by gun-driver gun-driver wrote:

Use the "Y" fitting before the raw water pump. Water going to the raw water pump draws the water from the Y better than a T fitting improving circulation.
After I installed the Y fitting heat at idle improved greatly.


I just got the Y fitting. I can't believe how small the hole is in the return on the Y. It seems that I'm not going to get anywhere near the flow I'd like for maximum heat. Since the engines run cooler than car engines, you need more flow so the heater core temp doesn't drop as much.

Since I bought the Y fitting, I'll go ahead and put it in and see how it works.

Thanks,
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Post Options Post Options   Thanks (0) Thanks(0)   Quote TX Foilhead Quote  Post ReplyReply Direct Link To This Post Posted: November-15-2012 at 10:54am
I've got the standard setup with the Y, I think part of the issue, at least in my case, is the run from a motor in the back to the front of the boat.   Last year I added some pipe insulation from the motor as far forward as I could get it. Seemed to help a little, I think I used about 10 ft, and I may try to add some more when I change out my hoses to move my quick disconnects.   I think a big thing is that the boat doesn't run near as hot as a car which is the standard you expect to a heater.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote gun-driver Quote  Post ReplyReply Direct Link To This Post Posted: November-15-2012 at 10:17am
Use the "Y" fitting before the raw water pump. Water going to the raw water pump draws the water from the Y better than a T fitting improving circulation.
After I installed the Y fitting heat at idle improved greatly.

Heres a pic of the stock plumbing on my '95 (the brass T in the upper right)
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Post Options Post Options   Thanks (0) Thanks(0)   Quote slmskrs Quote  Post ReplyReply Direct Link To This Post Posted: November-14-2012 at 5:24pm
Originally posted by Hollywood Hollywood wrote:

I have not run this yet. I will install it in the spring time.

I'm aware the manifold port is likely not 5/8" npt, an adapter will be needed for my application. If someone wants to fund this research ill install it next week...


I don't remember what size, but I put a stub in, a 45 degree elbow, a T for the temp sensor, and a hose bib. Can't remember the size (did all that right after we got the boat, but bigger than the block plugs.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Hollywood Quote  Post ReplyReply Direct Link To This Post Posted: November-14-2012 at 5:07pm
I have not run this yet. I will install it in the spring time.

I'm aware the manifold port is likely not 5/8" npt, an adapter will be needed for my application. If someone wants to fund this research ill install it next week...
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Post Options Post Options   Thanks (0) Thanks(0)   Quote slmskrs Quote  Post ReplyReply Direct Link To This Post Posted: November-14-2012 at 2:34pm
Originally posted by Hollywood Hollywood wrote:


I went round and round with this in my head last week. I've settled on 5/8" off the intake manifold and 1/2" out of the core to a simple T before the RWP. .


So, did you just now plumb it this way or have you been running it like this for a while? Also, I thought the manifold tap (where the temp sender is just before the thermostat housing) is 1/2", not 5/8 (although maybe it is, I'll have to look again).

I already have a valve to shut it off; I'd just need to get a T just before the RWP. Please le tme know if you have been running it this way, and how the temp is on the engine and heater, especially when the lake water is cold (ours gets down to a little below 50 and I ski year around).
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Post Options Post Options   Thanks (0) Thanks(0)   Quote slmskrs Quote  Post ReplyReply Direct Link To This Post Posted: November-14-2012 at 2:27pm
Thanks all for the replies. To answer all, I was thinking of making up a T before the RWP (rather than buy the Y from heatercraft/SKIDIM, and then putting a valve on it to shut it off when filling our hot tub. However, as some of you have mentioned, manifold to circulation pump should be good (I've also tried manifold to block but that did not flow as well).

I don't think it is a worn RWP impeller that is starving the engine of water because 1. it has only about 50-75hrs on the latest impeller and this is a problem I've always had without the inline 12v pumps, 2. it sucks and pumps water fine at idle, and 3. even if it was starving water, I would think that it would retain water in the engine (ie: if water isn't flowing into the engine through the thermostat, then water is not leaving the engine for the exhaust manifold) so water would still flow through the heater line (and of course, the engine would overheat which it does not).

So I think my two options at this point are:

1. plumb the return to the input side of the RWP
     + can remove the inline pumps since the vacuum of the RWP should pull water through it quickly
     + vacuum/suction should eliminate any air, so higher water flow which equals higher heater output
     - may slow warm up slightly and cause shower / hot tub water to be cooler if I don't install a valve to stop heater flow during warm up or filling the hot tub

2. plumb from block to circulation pump
     + will eliminate any air trapping due to low location on engine
     - will require inline pumps as that flow is not great (especially with the 3/8 tap on the block
     - water temp will be lower than at the manifold so air not as hot

I liked plumbing from the manifold to the circulation pump with the inline 12v pumps since that was the best of both worlds. But if I keep getting air bubbles at the top of the manifold that then gets into the line, I'm going to continue to have this problem (and even high speed runs don't always blow out the bubbles).

I'm leaning toward option 1 because I want the highest possible temperature out of the heater. One additional concern with that method is what potential issue can a continual stream of cold water entering the engine have? Since it was mentioned that the Y adapter is partially blocked off to restrict the flow, if I make my own with just a T, am I going to have excessive flow that causes cooling issues?

Dang! The way I have it plumbed now is perfect except for those stupid bubbles in the line!!

Gordon
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Post Options Post Options   Thanks (0) Thanks(0)   Quote slmskrs Quote  Post ReplyReply Direct Link To This Post Posted: November-14-2012 at 2:27pm
Thanks all for the replies. To answer all, I was thinking of making up a T before the RWP (rather than buy the Y from heatercraft/SKIDIM, and then putting a valve on it to shut it off when filling our hot tub. However, as some of you have mentioned, manifold to circulation pump should be good (I've also tried manifold to block but that did not flow as well).

I don't think it is a worn RWP impeller that is starving the engine of water because 1. it has only about 50-75hrs on the latest impeller and this is a problem I've always had without the inline 12v pumps, 2. it sucks and pumps water fine at idle, and 3. even if it was starving water, I would think that it would retain water in the engine (ie: if water isn't flowing into the engine through the thermostat, then water is not leaving the engine for the exhaust manifold) so water would still flow through the heater line (and of course, the engine would overheat which it does not).

So I think my two options at this point are:

1. plumb the return to the input side of the RWP
     + can remove the inline pumps since the vacuum of the RWP should pull water through it quickly
     + vacuum/suction should eliminate any air, so higher water flow which equals higher heater output
     - may slow warm up slightly and cause shower / hot tub water to be cooler if I don't install a valve to stop heater flow during warm up or filling the hot tub

2. plumb from block to circulation pump
     + will eliminate any air trapping due to low location on engine
     - will require inline pumps as that flow is not great (especially with the 3/8 tap on the block
     - water temp will be lower than at the manifold so air not as hot

I liked plumbing from the manifold to the circulation pump with the inline 12v pumps since that was the best of both worlds. But if I keep getting air bubbles at the top of the manifold that then gets into the line, I'm going to continue to have this problem (and even high speed runs don't always blow out the bubbles).

I'm leaning toward option 1 because I want the highest possible temperature out of the heater. One additional concern with that method is what potential issue can a continual stream of cold water entering the engine have? Since it was mentioned that the Y adapter is partially blocked off to restrict the flow, if I make my own with just a T, am I going to have excessive flow that causes cooling issues?

Dang! The way I have it plumbed now is perfect except for those stupid bubbles in the line!!

Gordon
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Post Options Post Options   Thanks (0) Thanks(0)   Quote GottaSki Quote  Post ReplyReply Direct Link To This Post Posted: November-14-2012 at 1:59pm
I run like you had, and most auto applications, intake to Circ pump.

This year suddenly had trouble with idle heat taling off

Found....impeller was moving water, in tack, but didn't move water well at idle.

So try a new impeller. you could just be starving for water
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Post Options Post Options   Thanks (0) Thanks(0)   Quote M3Fan Quote  Post ReplyReply Direct Link To This Post Posted: November-14-2012 at 1:11pm
For pre-RWP return plumbing Heatercraft sells a Y-pipe adapter (they have a 1" version but I can't find it on the site). The passage on the 5/8 side is only semi-open- probably a 1/8" hole, so you really only get a trickle of flow back into the RWP. The suction of the RWP is enough to keep heat going at idle.

That said, my return line is simply plumbed to the stbd block drain and I get great heat at idle FWIW. That said the EFI motors run a 160 'stat.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Hollywood Quote  Post ReplyReply Direct Link To This Post Posted: November-14-2012 at 12:54pm
I really don't feel your warm up time or shower temp will be much affected by returning the heater line to before the rwp. Try it, that's where many Ford PCMs have the return line.

I went round and round with this in my head last week. I've settled on 5/8" off the intake manifold and 1/2" out of the core to a simple T before the RWP. This should provide good heat, won't take half a dozen adapters to assemble and keep winterization simple.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote slmskrs Quote  Post ReplyReply Direct Link To This Post Posted: November-14-2012 at 10:49am
I didn't want to hijack the 2000 SAN heater thread (as entertaining as it was....). But since that was a GM, I thought better of clouding the issue.

I have a 4-vent heatercraft heater I put in right after we bought the boat new. I have tried numerous plumbing locations, trying for the hottest water possible.

As was posted in the other thread, pulling it off the manifold just before the thermostat is not only the hottest, but it is a 1/2 inch connector vs the 3/8 on the block, so more flow.

I have used the bottom of the elbow below the circulation pump as the return. However, I have had problems with idle heat, so I added a 12 volt in-line hot water circulation pump just before the heater core. That helped, but since I happened to have two of these, I added another one at the return, just before the elbow before the circulation pump. That also helped. However, that pump went out recently, and I decided that rather than a pump sucking at the end of the line, I'd put a new one right after the line coming from the manifold connector so it would push hot water.

The problem I'm having (which I think is the root of all of the so-so performance of the heater) is that because the manifold location is at the top of the engine, that is where any air is, so the air gets up into the heater hose, and then my 12v pump sucks air. I think this is why I have always had some problems with really hot air coming out, except on occasion.

So, anyone have a solution to it? I have not wanted to change the return to the intake side of the raw water pump even though that will solve the problem, simply because that means longer warm up times, and an issue with my shower temp (I use my shower to fill a "hot tub", and bleeding hot water back into the raw water line means more cold water into the engine, making it harder to keep the engine warm when filling the tup).

Granted, I could put a valve on the heater line and shut it off when filling the tub, and if I can't figure out how to get ride of the air bubbles trapped in the hose, I guess I'll have to do that. But I'm looking for any suggestions before I got that route.

And for anyone who has returned to the input side of the RWP, did you notice any difference in engine temp, especially sitting at idle?

Thanks,
Gordon '97 Ski Nautique, GT40
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