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Trailer Restoration Thread SN176

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    Posted: July-19-2014 at 1:06pm
I borrowed them from another CCF member. Allen (81nautique) can tell you where to get them.

If they're not available, do a Google advanced search and type Correctcraftfan.com as the domain.

There are a lot of ways to take your boat off the trailer and even more contraptions to hold it while you do trailer work.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 96Nautique176 Quote  Post ReplyReply Direct Link To This Post Posted: July-18-2014 at 8:31pm
Did you make the dolly's or can you buy them somewhere?
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Post Options Post Options   Thanks (0) Thanks(0)   Quote skutsch Quote  Post ReplyReply Direct Link To This Post Posted: June-06-2014 at 2:19pm
Pete - I hear ya on the snowmobile trailer, the WI winters combined with Salt and Sand really take a toll on the snowmobile wiring, I have a steel trailer that I was doing the wiring every 5 years. About 8 years ago, I decided to do it right, using all the stuff above. Haven't had a problem since. I also prefer to run ground wires really seems to work better with the LED lights too (albeit not original, to Chris's trailer, appropriate for a mid-90's trailer overhaul).
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 8122pbrainard Quote  Post ReplyReply Direct Link To This Post Posted: June-05-2014 at 8:38pm
Originally posted by skutsch skutsch wrote:

Originally posted by 8122pbrainard 8122pbrainard wrote:

Chris,
What did Steve use to keep the wiring intact to the trailer frame? I'm curious since that'a always one weak point on trailer wiring. On two of my trailers I actually used pvc pipe to run the wiring in. I also hope he used some decent heat shrink type "sta-kons" for all of the connections and did NOT use any insulation displacing connectors.


Pete - sorry completely missed this thread. "Keeping the wiring intact to the trailer" - I think that means how do we keep the wire on the trailer. We elected to fish the wire through the frame, so it is all internal. That was a PIA, but definitely the best option.

Yes, no insulation displacing connectors, not sure of the brand but used similar connectors and used LOTS of shrink wrap.

Steve,
The shrink tubing is great. I like the adhesive lined especially on a trailer.
Sounds like you did a great job. I only asked since I've spent way too much time on old trailer wiring! It's especially hard working on a snowmobile trailer in the dead of winter on the side of the road!! A restoration needs the very best and it will go for many years without problems. The other thing I do is run a ground wire to each light not relying totally on the steel trailer frame.


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Post Options Post Options   Thanks (0) Thanks(0)   Quote skutsch Quote  Post ReplyReply Direct Link To This Post Posted: June-05-2014 at 2:48pm
Originally posted by Hollywood Hollywood wrote:

Originally posted by 81nautique 81nautique wrote:

I got to hand it to Mr Skutsch, he always seems to show up when there's work to be done.


x1,000 (not even sure that's high enough)

It is getting to the point where I need to stop telling him what I'm up to. He shows up early and stays late. How can anyone ever repay that?

Go Team Red [with black trailer]!


I don't know what you guys are talking about, just paying it forward. Seriously I get way more out of this site then I put in, so if I can show up to flip a boat, or install a shower or help with some wiring, no big deal. Besides, at some point in the future the 63 will need new stringers and someone hopefully will volunteer to show me how to fiberglass.

Seriously HW, how many hours did you spend last fall dragging me through the water on my belly, I am pretty sure I am still in your debt. Hey anything I can do to help keep a correct craft on the water, you bet, I'll lend a hand!

BTW - I like my RED trailer!!!
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Post Options Post Options   Thanks (0) Thanks(0)   Quote skutsch Quote  Post ReplyReply Direct Link To This Post Posted: June-05-2014 at 2:37pm
Originally posted by 8122pbrainard 8122pbrainard wrote:

Chris,
What did Steve use to keep the wiring intact to the trailer frame? I'm curious since that'a always one weak point on trailer wiring. On two of my trailers I actually used pvc pipe to run the wiring in. I also hope he used some decent heat shrink type "sta-kons" for all of the connections and did NOT use any insulation displacing connectors.


Pete - sorry completely missed this thread. "Keeping the wiring intact to the trailer" - I think that means how do we keep the wire on the trailer. We elected to fish the wire through the frame, so it is all internal. That was a PIA, but definitely the best option.

Yes, no insulation displacing connectors, not sure of the brand but used similar connectors and used LOTS of shrink wrap.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Frankenotter Quote  Post ReplyReply Direct Link To This Post Posted: June-05-2014 at 10:54am
Haha. Thanks guys. Between this completed project, and the fact that the boat pulled 3 guys for a day of barefooting, I'm feeling pretty accomplished.

It was only a year and a half ago that I picked this thing up in stable, yet neglected condition. I think (with the help of a lot of people, most of them here) I saved her from a shallow grave.

The addition of working brakes has been noticeable for sure. I think it's at least saving some brakes on my poor truck.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote SNobsessed Quote  Post ReplyReply Direct Link To This Post Posted: June-05-2014 at 12:20am
Chris - Did you buy a newer boat? This one doesn't look like the one you bought a year & half ago!

Great job on the restore. Now take the summer off & cut up some glass.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Hollywood Quote  Post ReplyReply Direct Link To This Post Posted: June-04-2014 at 11:21pm
Originally posted by 81nautique 81nautique wrote:

I got to hand it to Mr Skutsch, he always seems to show up when there's work to be done.


x1,000 (not even sure that's high enough)

It is getting to the point where I need to stop telling him what I'm up to. He shows up early and stays late. How can anyone ever repay that?

Go Team Red [with black trailer]!
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Gary S Quote  Post ReplyReply Direct Link To This Post Posted: June-04-2014 at 11:10pm
Nice work Chris,great choice on trailer and boat colors too
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 81nautique Quote  Post ReplyReply Direct Link To This Post Posted: June-04-2014 at 11:04pm
That gantry crane is just plain old cheating Chris.

I've used HW's suggestion a couple of times and started at the front and worked back, it does give you a lot of leverage. On lumber selection , trailer bunks is the only time I go to the lumber yard and look for sticks with the largest hook I can find, LOl. I usually the guy that empties half the lift of lumber before I find the straightest piece on the rack but for bunks it's just the opposite.

So job well done, looks great, should stop on a dime, ride nice and hopefully you'll have turn signals!    I got to hand it to Mr Skutch, he always seems to show up when there's work to be done.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Hollywood Quote  Post ReplyReply Direct Link To This Post Posted: June-04-2014 at 10:40pm
Someone mentioned starting the bunks in the front that way you have leverage bending them in place. Just make sure you don't end up short! Lots of work that was I'm sure. Looking forward to seeing it all very soon!
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Post Options Post Options   Thanks (0) Thanks(0)   Quote IAughtNaut Quote  Post ReplyReply Direct Link To This Post Posted: June-04-2014 at 10:05pm
looks awesome dude, nice work. you should really be proud of that effort
bring the ruckus
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Frankenotter Quote  Post ReplyReply Direct Link To This Post Posted: June-04-2014 at 9:58pm
Steve will have to tell you the details, but I know he had some pretty hefty commercial grade wiring components. I didn't have the budget for wiring that would last forever, but if this stuff gave out in the next 10-15 years id be surprised.

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Post Options Post Options   Thanks (0) Thanks(0)   Quote 8122pbrainard Quote  Post ReplyReply Direct Link To This Post Posted: June-04-2014 at 9:53pm
Chris,
What did Steve use to keep the wiring intact to the trailer frame? I'm curious since that'a always one weak point on trailer wiring. On two of my trailers I actually used pvc pipe to run the wiring in. I also hope he used some decent heat shrink type "sta-kons" for all of the connections and did NOT use any insulation displacing connectors.

You are absolutely correct about slippery bunks. They can be a problem at the ramp. In fact, we have a well know member (the best on the camera) that actually lost his boat on the ramp due to slippery bunks. If I remember correctly I think he sprayed them with silicone. Big damage!! Do a search and you will find Tim's thread. Sorry to bring this again Tim but all should know.


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Post Options Post Options   Thanks (0) Thanks(0)   Quote Frankenotter Quote  Post ReplyReply Direct Link To This Post Posted: June-04-2014 at 9:23pm


Got the rails covered with bunk carpet. *****Be careful, this stuff is slick. The boat doesn't stick to the trailer like it used to with the old stuff. Keep the winch attached at the launch until you matt it down a bit.

You can also see the new 3/4" marine ply was cut and awaiting carpet.



We got our hands on a gantry crane to make boat placement a snap.






After carpeting the steps and bolting the guide poles back on, the project was 98% complete. I still need some Nautique guide pads and a few decals (Marty?)







Total cost for the entire project including tools and materials - about $1,100. That's including two brand new Goodyear Marathon 225/75r15s.

It took about three months of working on it about 2 days per week. (with LOTS of help from others)

Hope this helps someone thinking about doing a trailer in the future.

Cheers!

Chris
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Air206 Quote  Post ReplyReply Direct Link To This Post Posted: June-04-2014 at 9:18pm
Beautiful! - LOVE me a good trailer restore thread!
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Frankenotter Quote  Post ReplyReply Direct Link To This Post Posted: June-04-2014 at 9:11pm
So, I totally forgot to end my trailer thread.

For anyone who is still interested, here is the conclusion.

Here are the new bunks being fitted. The originals were cut down to a bevel to it would closely match the angle of the hull. Steve K and I replicated them on a table saw. I drilled and tapped any holes that could not be salvaged from the original pattern.


I slowly (over several hours) used ratchet straps to bend the bunk rails. I would click them a few times, drill and tap the next hole, and then let it sit for a while as not to crack it.


I kidnapped this man (Skutsch) and chained him to the trailer. I told him he could see his family again when he was done wiring the trailer. It worked. Steve did an amazing job protecting everything from the moisture. I'll let him field any wiring questions.


The lights in action.


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Post Options Post Options   Thanks (0) Thanks(0)   Quote phatsat67 Quote  Post ReplyReply Direct Link To This Post Posted: March-07-2014 at 3:22pm
Look at Chris go!!
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Dreaming Quote  Post ReplyReply Direct Link To This Post Posted: March-07-2014 at 2:35pm
looks good :)    glad you got it figured out.   
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Frankenotter Quote  Post ReplyReply Direct Link To This Post Posted: March-07-2014 at 1:44pm


Parts


Old drum brakes with cracked cylinders.


New brakes and bearings





I have started assembling the trailer again but I ran out of time to take pics. I'll post more of the results when I get back next week.

Next post should cover bunks, running the brake lines, and beginning the wiring of the lights.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Frankenotter Quote  Post ReplyReply Direct Link To This Post Posted: March-07-2014 at 1:36pm
Progress is being made on the 176 trailer. Over the last few weeks I was able to get it sandblasted, torn down, primed, and painted. This was a terrible job in the Wisconsin winter and I don't think I'll be doing it again. At least not without a proper spray booth.

The final choice ended up being PPG Omni Epoxy Primer and Seaguard 1000 topcoat. I know there will be objection to this (I got as many suggestions as there are paints in the world), but in the end, it was available and fit the criteria.

That being said, the sandblasting revealed a lot about this trailer.

1. It revealed the depth of the pitting.

2. I found a few spots along the bunks and steps that held moisture which accelerated the corrosion.

3. The sandblaster used medium that was far too coarse to be painted over.

There were a lot of left over imperfections including a textured look to the entire frame. With the application of the primer and paint, that texture is still present.

For anyone reading this thread looking for guidance on painting a trailer, I suggest making sure your sandblaser uses fine medium that will leave a smooth surface. If not, use a self leveling primer or sand the trailer until smooth before painting.

It was not a priority of mine to make the finish look like a car. My main idea in this project was to make the trailer road worthy and slow the corrosion in the process.

Time lapse of us hanging the trailer frame from the ceiling of the garage.


We used a propane torpedo heater in this insulated garage with a fan exhausting the fumes on the side.








I used a 3M respirator with 6001 filters and P95 pre-filters. I did not even smell the paint once until I took the mask off. It worked very well.





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Post Options Post Options   Thanks (0) Thanks(0)   Quote Hollywood Quote  Post ReplyReply Direct Link To This Post Posted: February-25-2014 at 11:09am
Originally posted by 8122pbrainard 8122pbrainard wrote:

One nice thing about electrics up here in the north is if you get into a ice/jack knife situation, you hit the trailer brakes and they straighten you out.


Must have had a MIGHTY cold summer up there to be driving on ice when you pull your boat out on Labor Day weekend...
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Post Options Post Options   Thanks (0) Thanks(0)   Quote quinner Quote  Post ReplyReply Direct Link To This Post Posted: February-25-2014 at 11:06am
I have used the stuff from Menards on my lift bunks and rails, seems decent enough. Comes in a 12' roll, black in color.

Actually maybe it's an 8' roll??
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Frankenotter Quote  Post ReplyReply Direct Link To This Post Posted: February-25-2014 at 10:35am
Anyone have a preferred choice of marine carpet?

I need some to cover the new bunks that are 14 feet long.

I also need much wider stuff to cover the steps on the side of the trailer. I'd estimate two pieces 9x3 feet.

Suggestions?

Not so big on diamond plate btw.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 8122pbrainard Quote  Post ReplyReply Direct Link To This Post Posted: February-11-2014 at 10:03pm
Originally posted by phatsat67 phatsat67 wrote:

Did you just use regular old electric drums like I would use on my car trailer? The drum/backing plate assemblies are so freakin cheap compared to all the other crap that goes along with surge brakes.

I too used plan old electric brakes on one of my trailers. Yup, they are cheap and I too have had no problems. Even though the truck was pre wired for the brakes, setting it up was more work than putting the brakes on the trailer!
One nice thing about electrics up here in the north is if you get into a ice/jack knife situation, you hit the trailer brakes and they straighten you out. I've used the technique twice in say 20 years.


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Post Options Post Options   Thanks (0) Thanks(0)   Quote phatsat67 Quote  Post ReplyReply Direct Link To This Post Posted: February-11-2014 at 3:23pm
Did you just use regular old electric drums like I would use on my car trailer? The drum/backing plate assemblies are so freakin cheap compared to all the other crap that goes along with surge brakes.

Edit: not to mention solid couplers work 1000 times better as a general rule than surge brake couplers.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote SKIBUMM Quote  Post ReplyReply Direct Link To This Post Posted: February-11-2014 at 3:00pm
I refurbed my trailer about 5 years ago. I too had not had brakes in a long time and thought about going to disks. I ended up going with electric drum brakes. All I had to purchsed was new backing plates which were not too expensive and they work fantastic. I was worried about them holding up being submerged a lot but I have had 5 years of trouble free braking and no need for a lockout to back up my very steep driveway. I took off the drum last year to check thme and there is zero signs of corrosion.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote M3Fan Quote  Post ReplyReply Direct Link To This Post Posted: February-10-2014 at 6:57pm
Torsion axle on my Ram-Lin rides like a dream, seriously. it has a decent amount of suspension travel, too, FWIW.
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