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Well, I done did it... bent shaft

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    Posted: June-01-2017 at 9:01pm
Originally posted by 8122pbrainard 8122pbrainard wrote:

Originally posted by rolleronariver rolleronariver wrote:

After looking at it today with the prop off, it looks like the prop wasn't on their all the way. The nut was tight so assumed it was. I'm learning a lot with this boat.

Proper prop installation Hopefully this MC dealer you speak highly of didn't install the prop! BTW, The nut really is not needed after it's used to seat a prop on it's taper. Read the thread I linked when you get a chance.


Lol, they didn't. I bought the boat in Texas and I live in northwest Arkansas. Thanks for the link. I would've just put it back on until I read that. Again, I'm learning a lot here!
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 8122pbrainard Quote  Post ReplyReply Direct Link To This Post Posted: June-01-2017 at 8:50pm
Originally posted by rolleronariver rolleronariver wrote:

After looking at it today with the prop off, it looks like the prop wasn't on their all the way. The nut was tight so assumed it was. I'm learning a lot with this boat.

Proper prop installation Hopefully this MC dealer you speak highly of didn't install the prop! BTW, The nut really is not needed after it's used to seat a prop on it's taper. Read the thread I linked when you get a chance.


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Post Options Post Options   Thanks (0) Thanks(0)   Quote rolleronariver Quote  Post ReplyReply Direct Link To This Post Posted: June-01-2017 at 7:33pm
Originally posted by 8122pbrainard 8122pbrainard wrote:

Originally posted by rolleronariver rolleronariver wrote:

Well, it turns out that the shaft isn't bent according to our mastercraft dealership. I guess we'll see when I get the new prop on. The old prop is pretty messed up on the inside though. I'm going to send it off to see if it can be rebuilt and keep it for a spare. I am going to go down a pitch too to see if it handles weight a little better. I would've swore that shaft was bent though. I hope the know what they're doing.

Do you know how the MC dealer checked the shaft?
Originally posted by 8122pbrainard 8122pbrainard wrote:

Chris,
The best way to get the run out is to get the prop off, set the shaft in V blocks and use a dial indicator.

Are you planning on using the shaft again?


I do not know how they checked it but they're one of the best shops in the state and I have known them for years so I plan on finding out. They did say that they measured it though. Also, if there is any vibration then they can re-quote it to the insurance company and change the shaft then. The insurance company has to use the boat shops recommendation in order to pay for damages.

After looking at it today with the prop off, it looks like the prop wasn't on their all the way. The nut was tight so assumed it was. I'm learning a lot with this boat.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 8122pbrainard Quote  Post ReplyReply Direct Link To This Post Posted: June-01-2017 at 6:59pm
Originally posted by rolleronariver rolleronariver wrote:

Well, it turns out that the shaft isn't bent according to our mastercraft dealership. I guess we'll see when I get the new prop on. The old prop is pretty messed up on the inside though. I'm going to send it off to see if it can be rebuilt and keep it for a spare. I am going to go down a pitch too to see if it handles weight a little better. I would've swore that shaft was bent though. I hope the know what they're doing.

Do you know how the MC dealer checked the shaft?
Originally posted by 8122pbrainard 8122pbrainard wrote:

Chris,
The best way to get the run out is to get the prop off, set the shaft in V blocks and use a dial indicator.

Are you planning on using the shaft again?


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Post Options Post Options   Thanks (0) Thanks(0)   Quote rolleronariver Quote  Post ReplyReply Direct Link To This Post Posted: June-01-2017 at 5:19pm
Well, it turns out that the shaft isn't bent according to our mastercraft dealership. I guess we'll see when I get the new prop on. The old prop is pretty messed up on the inside though. I'm going to send it off to see if it can be rebuilt and keep it for a spare. I am going to go down a pitch too to see if it handles weight a little better. I would've swore that shaft was bent though. I hope the know what they're doing.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote NCH20SKIER Quote  Post ReplyReply Direct Link To This Post Posted: May-31-2017 at 1:33pm
As I recall the difference I felt on my Sport was in the holeshot (4 blade was slightly stronger out of the hole) but lost a couple of mph on the top end.
I kept this prop as a "spare" and did not let it go with the boat when I sold it. I have moved it around for the past 3 years and looking to move it one more time - to the post office
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Post Options Post Options   Thanks (0) Thanks(0)   Quote rolleronariver Quote  Post ReplyReply Direct Link To This Post Posted: May-31-2017 at 12:43pm
I currently have a 4 blade on my boat. I'm not sure what the pitch and size is though. I'll let you know, What's the performance difference between a 3 blade and a 4 blade?
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Post Options Post Options   Thanks (0) Thanks(0)   Quote NCH20SKIER Quote  Post ReplyReply Direct Link To This Post Posted: May-31-2017 at 10:23am
I would think this prop would work for you (hopefully TRB/others will chime in)

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Post Options Post Options   Thanks (0) Thanks(0)   Quote rolleronariver Quote  Post ReplyReply Direct Link To This Post Posted: May-30-2017 at 3:43pm
Originally posted by 8122pbrainard 8122pbrainard wrote:

Chris,
How did you measure the shaft for straightness? The "3 off", do you mean .003" ? The best way to get the run out is to get the prop off, set the shaft in V blocks and use a dial indicator. Measure in the middle and at the aft end of the prop taper. How did you get the shaft out? If it came out of the trans coupling easy, that's another concern. Since the prop key was sheared, I'd say the prop wasn't lapped to the shaft plus it needs to be checked by a prop shop. The .003" doesn't seem like much but that's at the center of the prop. At the O.D. of the prop, that .003 get's multiplied and it will cause vibration.


I wish it would've been .003. It was .3 though. I measured it by measuring the metal just being the threads at the end of the shaft. I took my mic tool and measure the distance from that piece of metal to a fixed spot on the bottom of the boat and then rotated the shaft to see the difference. That's how far it was off. I really just did it for my own info as I don't want to remove anything until the insurance adjuster gets the pics they need. I dropped it off this morning at the Master Craft dealer since we don't have a Nautique dealer currently worth speaking of. I will definitely get that prop looked at before I use it again.

As far as the prop on the 96. Will it bolt right up to my boat? If so, then yes, I"m interested.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote NCH20SKIER Quote  Post ReplyReply Direct Link To This Post Posted: May-30-2017 at 8:13am
If needed or desired I have a "fresh"prop off my 96 Sport thatI would let go cheap.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 8122pbrainard Quote  Post ReplyReply Direct Link To This Post Posted: May-30-2017 at 6:18am
Chris,
How did you measure the shaft for straightness? The "3 off", do you mean .003" ? The best way to get the run out is to get the prop off, set the shaft in V blocks and use a dial indicator. Measure in the middle and at the aft end of the prop taper. How did you get the shaft out? If it came out of the trans coupling easy, that's another concern. Since the prop key was sheared, I'd say the prop wasn't lapped to the shaft plus it needs to be checked by a prop shop. The .003" doesn't seem like much but that's at the center of the prop. At the O.D. of the prop, that .003 get's multiplied and it will cause vibration.


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Post Options Post Options   Thanks (0) Thanks(0)   Quote rolleronariver Quote  Post ReplyReply Direct Link To This Post Posted: May-30-2017 at 1:10am
So I got out tonight and actually played with the boat a little in the drive way. This is what I found: the shaft measured .3 off just behind the threads behind the prop close to the tip of the shaft. I also figured out that the sheer pen on the prop was sheered off and therefore the prop looks to be out of line with the shaft. I didn't even know that could happen. I don't have a prop puller so I can't pull it off. I'm taking it to a boat shop in the morning to get an estimate and then I plan to fix it from there.

How bad is .3 off? It doesn't seem like it would take much to cause a viberation. Does anyone know what the tolerance is on the shafts?
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Post Options Post Options   Thanks (0) Thanks(0)   Quote MrMcD Quote  Post ReplyReply Direct Link To This Post Posted: May-29-2017 at 10:23pm
Removing the shaft from the coupler is not that hard of a job.   I loosened the coupling bolts and slid the shaft a little towards the rear. Grabbed a large nut from my collection and inserted it between the tranny and the shaft. The nut has to be smaller than the 1" shaft and it has to be centered so it can press on the shaft while not touching the coupling.
I seem to remember having to grab 4 longer bolts at this point that would reach throught the coupling bolts to the transmission . Then I tightened the 4 bolts evenly jumping from one to another while spinning the shaft and watching progress.
This method pressed the shaft out of the old coupling in about 15 minutes and did not damage anything.   I have used this technique 3 times on two boats. I have switched to an ARE shaft and like it but the old method worked and I never cut a shaft.
Hope this helps.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote rolleronariver Quote  Post ReplyReply Direct Link To This Post Posted: May-29-2017 at 9:22pm
Great advise. I was wondering if that packing nut needed to come off to measure it.

One more question. Since I'm making an insurance claim do I have to take it to a boat shop to get a quote or can an adjuster come out and measure the offset of the bent shaft and write the claim without a mechanic?
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Jonny Quest Quote  Post ReplyReply Direct Link To This Post Posted: May-29-2017 at 8:57pm
Originally posted by 8122pbrainard 8122pbrainard wrote:

Chris,
Before you remove the strut and then have to deal with aligning ether a new or the old one, I suggest confirming it is bent. You state that you can still turn the shaft by hand pretty easy so that's a good indicator. Cut the old shaft aft of the trans coupling as suggested. Then see if the shaft wants to go starboard or port at the log. Also measure to the strut cutlass bore from the chines to see if it's centered.


Pete has some good advice here. Since you are going to cut the shaft, give yourself enough room to remove the packing nut, hose clamps and log hose. Then take a look at how the shaft sits inside the log. With no support up by the transmission, the shaft will naturally sag to the bottom of the log. One CCF member suggests getting a piece of wood that has a "V" cut in the top. You can then rest the shaft in the V cut and move the wood around until the shaft feels like it has found its "neutral" position. Then take a look and see how it lines up with the log.

Optimum would be to have the shaft centered in the log with no up / down or side / side pressure. That would be a good indicator that the shaft may be OK.

Remember to do a drive shaft to transmission alignment when putting the pieces back together. Plenty of threads here and Youtube videos explaining how to do this.

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Post Options Post Options   Thanks (0) Thanks(0)   Quote 8122pbrainard Quote  Post ReplyReply Direct Link To This Post Posted: May-29-2017 at 3:35pm
Chris,
Before you remove the strut and then have to deal with aligning ether a new or the old one, I suggest confirming it is bent. You state that you can still turn the shaft by hand pretty easy so that's a good indicator. Cut the old shaft aft of the trans coupling as suggested. Then see if the shaft wants to go starboard or port at the log. Also measure to the strut cutlass bore from the chines to see if it's centered.


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Post Options Post Options   Thanks (0) Thanks(0)   Quote Donald80SN Quote  Post ReplyReply Direct Link To This Post Posted: May-29-2017 at 2:21pm
Backup prop is nice to have. Put on the new one and have the old one checked out and repaired if necessary and save it for a spare. Delta is a site sponsor. There is a discount code for 10% off the price of a new prop and that price is hard to beat. The discount does not work for prop or strut repair service. Recently, one of our site members got some very fast turn around on a strut this spring. I would just go that route since a new one is very expensive. You can also find new still in the box spare props on Ski it again.com or Craig's list or e-bay at a good discount. You are then taking a chance it is not a repaired one.

You may have a local prop shop who can test and repair, if needed your prop. They also may be able to check and repair the strut. There was a recent thread where one member tried this for his strut and he got some crazy responses for area companies that did not know how to deal with the strut. He is a guy in Wisconsin that has a 175 SN and the 72 Orange Promo boat that he is restoring. Sorry but it is Frank n noter) or something like that .

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Post Options Post Options   Thanks (0) Thanks(0)   Quote rolleronariver Quote  Post ReplyReply Direct Link To This Post Posted: May-29-2017 at 2:01pm
Originally posted by Donald80SN Donald80SN wrote:

Also, there is a 10% discount code for Skidim. I think it is Malibu. There is not one for CCFan since they are not a site sponsor. You may want to go over to www.malibucrew.com and do a quick search for Skidim discount code to save 10%. It will cover shipping at tax.

To remove the shaft, you can also use the J-Bear method. I believe he used a Sawzall (Reciprocating Saw) to remove.

I would remove the strut to inspect and possible send it to Delta Propeller for inspection and repair, they will also install a new cutlass bearing while they are at it. It can be hard to see it is tweaked while still on the boat in some cases. Also measure for the bolt holes and not the edge of the casting.

I would also want to get that prop checked even though it appears undamaged.

Donald


Great word. I looked up my deductible and I'm going to go ahead and put a new prop and possibly a new strutt on just to be safe.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Jonny Quest Quote  Post ReplyReply Direct Link To This Post Posted: May-29-2017 at 1:41pm
Originally posted by Donald80SN Donald80SN wrote:

Also, there is a 10% discount code for Skidim. I think it is Malibu. There is not one for CCFan since they are not a site sponsor. You may want to go over to www.malibucrew.com and do a quick search for Skidim discount code to save 10%. It will cover shipping at tax.

I would remove the strut to inspect and possible send it to Delta Propeller for inspection and repair, they will also install a new cutlass bearing while they are at it. It can be hard to see it is tweaked while still on the boat in some cases. Also measure for the bolt holes and not the edge of the casting.

I would also want to get that prop checked even though it appears undamaged.

Donald


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Post Options Post Options   Thanks (0) Thanks(0)   Quote Donald80SN Quote  Post ReplyReply Direct Link To This Post Posted: May-29-2017 at 1:23pm
Also, there is a 10% discount code for Skidim. I think it is Malibu. There is not one for CCFan since they are not a site sponsor. You may want to go over to www.malibucrew.com and do a quick search for Skidim discount code to save 10%. It will cover shipping at tax.

To remove the shaft, you can also use the J-Bear method. I believe he used a Sawzall (Reciprocating Saw) to remove.

I would remove the strut to inspect and possible send it to Delta Propeller for inspection and repair, they will also install a new cutlass bearing while they are at it. It can be hard to see it is tweaked while still on the boat in some cases. Also measure for the bolt holes and not the edge of the casting.

I would also want to get that prop checked even though it appears undamaged.

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Post Options Post Options   Thanks (0) Thanks(0)   Quote rolleronariver Quote  Post ReplyReply Direct Link To This Post Posted: May-28-2017 at 1:51pm
Sounds great. I'll call them Tuesday when they open back up. I love this forum.
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Call skidim tell them what you want they will know what shaft you need.

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Post Options Post Options   Thanks (0) Thanks(0)   Quote Jonny Quest Quote  Post ReplyReply Direct Link To This Post Posted: May-28-2017 at 1:44pm
Originally posted by rolleronariver rolleronariver wrote:

Yes, I am planning to replace it. Does anyone know what the tip to tip measurement is. I don't want to remove the shaft until my insurance agent looks at it but I'd like to go ahead and order another shaft so we can get back on the water quickly.


Call Vince at www.skidim.com

He should have the OEM specs.

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Post Options Post Options   Thanks (0) Thanks(0)   Quote rolleronariver Quote  Post ReplyReply Direct Link To This Post Posted: May-28-2017 at 1:23pm
Yes, I am planning to replace it. Does anyone know what the tip to tip measurement is. I don't want to remove the shaft until my insurance agent looks at it but I'd like to go ahead and order another shaft so we can get back on the water quickly.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Jonny Quest Quote  Post ReplyReply Direct Link To This Post Posted: May-28-2017 at 1:11pm
Since your shaft is clearly bent, I'm assuming that you plan on installing a new one, correct?

If so, just cut the old shaft off. Take a hand-held grinder with a cut-off wheel and cut the shaft just aft of the coupler.

Then, you can go with the double-taper A.R.E. shaft. This double-taper is MUCH easier to install and remove -- due to its double taper design. The cost is about the same as a traditional single-taper design with the interference/press-fit design of the original.

You may have to drop the rudder to remove the shaft, so be prepared to do that. On my 1994, I decided to drop the strut because access to the rudder required removal of my fuel tank. While the strut was out, I did a strut bearing change-out. Since you hit hard enough to bend the shaft, you may also have a bent strut.

I purchased my A.R.E. from skidim:

LINK

I took my old shaft and measured it and then called skidim. With boat, make, model and shaft length, I got the right part.

Good luck.

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Post Options Post Options   Thanks (0) Thanks(0)   Quote rolleronariver Quote  Post ReplyReply Direct Link To This Post Posted: May-28-2017 at 1:00pm
We were enjoying the lake yesterday as we were camping out for Memorial Day weekend. All of the sudden we heard a loud thud and the RPM's a went up. I looked behind the boat as a tree was beginning to surface that had apparently been floating just under the water far enough not to see it. We limped the boat back to the boat launch and loaded it up. The prop looks ok but the shaft is clearly bent bright where the prop is. The strutt looks ok too and I can still turn it with my hand fairly easy so I don't think we knocked it out of alignment too bad. I will check that as soon as I get the new shaft on though.

My questions, first of all, what is the best way to get the old shaft off. I've read where it is hard to get the coupling off of a shaft that has been on the boat for a long time. Also, it's a 92 sport Nautique. Does anyone know what size shaft to replace it with? Also, what kind of shaft needs to go back on? Can I go with the A.R.E shaft on ski dim and be ok? I am going to claim this on insurance so they might pay to replace the prop too. I do wake board a lot and I would like to go with a prop that would do better with a lot of weight in the boat and not have as much top in. What would y'all recommend?
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