92 SN Fuel Sending Unit Replacement

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   I just replaced the fuel sending unit on my '92 so I thought I would post the information for others who may want to do the same.  The original sending unit just caused the gauge needle to bounce all the time and never gave an accurate reading.  I knew it was getting low on fuel when it stopped bouncing.  The replacement causes the needle to move up and down a little but is basically very stable and looks to be accurate.
I installed a KUS sender: https://kus-usa.com/product/sss-ssl-sender/

The tank depth measured 11.5" so per the KUS website instructions for a plastic tank I ordered a 10.5".

The units are available from multiple sources NP, Amazon, Ebay, marine supply stores etc..  I made sure to get a genuine KUS unit.

It was pretty easy to install.  Removed the back seat then disconnected the tank straps and pulled the tank forward on the passenger side at an angle until the sending unit was clear.  Then swapped the units and connected the two wires.

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desertskier Members Profile Send Private Message Find Members Posts Add to Buddy List Platinum Member Joined: December-19-2006 Location: Az Status: Offline Points: 1115	Post Options Post Reply Quote desertskier Report Post Thanks(0) Quote Reply Topic: 92 SN Fuel Sending Unit Replacement Posted: June-22-2021 at 10:43am
	I just replaced the fuel sending unit on my '92 so I thought I would post the information for others who may want to do the same. The original sending unit just caused the gauge needle to bounce all the time and never gave an accurate reading. I knew it was getting low on fuel when it stopped bouncing. The replacement causes the needle to move up and down a little but is basically very stable and looks to be accurate. I installed a KUS sender: https://kus-usa.com/product/sss-ssl-sender/ The tank depth measured 11.5" so per the KUS website instructions for a plastic tank I ordered a 10.5". The units are available from multiple sources NP, Amazon, Ebay, marine supply stores etc.. I made sure to get a genuine KUS unit. It was pretty easy to install. Removed the back seat then disconnected the tank straps and pulled the tank forward on the passenger side at an angle until the sending unit was clear. Then swapped the units and connected the two wires.
	92 SN - Owned since 93 99 Pro Air 89 SN - Went to live on a lake in Texas 75 Donzi 16 - Sold in 93

92 SN Fuel Sending Unit Replacement

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