Repowering '54 Shepherd |
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NCH20SKIER
Grand Poobah Joined: December-16-2004 Location: United States Status: Offline Points: 2207 |
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Posted: March-27-2023 at 6:37am |
Great thread - we miss that part of New England
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'05 206 Limited
'88 BFN |
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stepper459
Senior Member Joined: June-17-2007 Location: United States Status: Offline Points: 349 |
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One more update! This week I finally got around to taking the shift linkage apart on the steering column and I made a few improvements.
The shift linkage had a few points where it could have come loose, so I sought to correct those weaknesses. At the top end of the shift rod near the steering wheel, the rod threaded into the top piece; that same piece houses the shift lever you operate with your hand. If you push too hard toward reverse, you can unthread it a little, which changes where F-N-R would be located for you. So I drilled through and pinned this end. And at the bottom end, the rod is splined as is the arm that connects to the shift cable, so it can't rotate. But in theory, if you lifted up hard enough on the shift lever - maybe by accident, hitting it with a leg or something(?) you could pull the rod out of the arm and then you've got no connection to the shift cable. So I again drilled through and used a cotter pin there to prevent this. I did a couple other things to the boat while I was there, and now I feel as though it's ready for another great season. The steering is still very, very hard to operate despite lubricating everything I can find. It operates by sliding a literal pipe forward and back through holes in the ribs. It's more or less original to the boat (some modification was required with the 351) and it's not any worse than it's ever been. I'd just love to find a way to make it a lot better. That aside, the boat looks good and I feel great about putting it back in the water in a few weeks. |
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All boats are sinking, it's just a matter of how quickly.
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stepper459
Senior Member Joined: June-17-2007 Location: United States Status: Offline Points: 349 |
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While the boat is still an old wooden boat, and will provide me and others with a lifetime of headaches, err, tinkering opportunities, I'll call this a "final update."
The boat ran great all summer. For the first time in many years, it brought my father-in-law to church and back every week without incident. And also for the first time in many years, every church service took place on the island itself - if it's raining, they go to a backup location on land. But it didn't rain a single Sunday morning. And to finish off the summer, my wife and kids and I all hitched a ride to church on the final Sunday of the summer (yesterday). Since the boat was the reason my wife and I met in the first place, and we met ON the island where church takes place, it seemed fitting to end the summer with a family trip to church, with her father in his boat. I feel like the circle is complete. I slept well last night. Oh, but I do need to tighten up the shift lever, now that I think about it. I suppose all that's left is to have @ArtCozier come up and go for a spin, as he was so instrumental in the engine replacement process, namely in getting us a running engine! |
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All boats are sinking, it's just a matter of how quickly.
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stepper459
Senior Member Joined: June-17-2007 Location: United States Status: Offline Points: 349 |
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Thanks, it's been fun getting this boat back in service. I might have built up a lifetime's worth of father-in-law credit at the same time, which is never a bad thing. He also met his wife here on the lake, which is funny.
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All boats are sinking, it's just a matter of how quickly.
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fanofccfan
Platinum Member Joined: December-13-2009 Location: North Bend NE Status: Offline Points: 1791 |
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That’s a great story!
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2004 196 LE Ski 1969 Marauder 19 1978 Ski
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stepper459
Senior Member Joined: June-17-2007 Location: United States Status: Offline Points: 349 |
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By the way, another Sunday, another Church Day for the Squamasee.
I got to use the boat later in the day. It's running great. Not much else to say. |
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All boats are sinking, it's just a matter of how quickly.
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stepper459
Senior Member Joined: June-17-2007 Location: United States Status: Offline Points: 349 |
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This is how I ended up meeting my wife, if you didn't see that or if I failed to mention it. She went to church on this island one day with her dad, and I drove a shuttle boat out there. I knew her dad because I had chatted with him about the boat in the past. So I went to see about this girl who was with him that day and the rest is history, as they say. |
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All boats are sinking, it's just a matter of how quickly.
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Jonny Quest
Grand Poobah Joined: August-20-2013 Location: Utah--via Texas Status: Offline Points: 2992 |
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Dang...church where you can attend IN A BOAT. Nice.
JQ
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Current
2003 Ski Nautique 206 Limited Previous 2001 Ski Nautique Open Bow 1994 Ski Nautique Open Bow Aqua skiing, ergo sum |
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GottaSki
Grand Poobah Joined: April-21-2005 Location: NE CT Status: Offline Points: 3364 |
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Your FIL must have arrived at church early...
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"There is nothing, absolutely nothing, half so much worthwhile as messing around with boats...simply messing."
River Rat to Mole |
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stepper459
Senior Member Joined: June-17-2007 Location: United States Status: Offline Points: 349 |
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Thanks, it's been a good project without too many setbacks. Now that it's "done" I'm thinking of what needs to be fixed on the boat next, to make it even better. The steering is a pain, I want to figure out how to convert the steel rod to a modern cable system. But anyway, my father-in-law took the boat to church yesterday, which was the first time anyone had driven it with the new engine, without me in the boat. Of course, it ran perfect, and now I really feel like it's complete. As complete as any boat like this ever will be, that is. |
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All boats are sinking, it's just a matter of how quickly.
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Jonny Quest
Grand Poobah Joined: August-20-2013 Location: Utah--via Texas Status: Offline Points: 2992 |
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Great story line and a cool old woody. Very nice.
JQ
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Current
2003 Ski Nautique 206 Limited Previous 2001 Ski Nautique Open Bow 1994 Ski Nautique Open Bow Aqua skiing, ergo sum |
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stepper459
Senior Member Joined: June-17-2007 Location: United States Status: Offline Points: 349 |
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So today I went to button up a few remaining items on the Shepherd.
First, I have to admit that while I believed it to be a '54 based on Shepherd ads and such, it turns out that there's a serial number on it (somewhere) that was verified to be '56. So there you have it. Anyway, today I had some time so I fixed the bow light, worked on the steering, and finished up some interior bits. I put a trickle charger on the batteries so it can be plugged in easily, in particular when it first goes in the water, or for longer periods of sitting, just for extra insurance I suppose. The engine cover base I built was deemed "good enough" and I painted it satin black, put it back in place, and that's probably where it will stay for the next 30 years, as much as I want to have a proper motor box on this thing. Functional things have a way of sticking around. I also took the steering column all apart to clean and grease it up, and after all that work it's exactly the same. I think there's some rust or just dry rotating parts in the steering box itself, which is a bit of a mystery and I don't want to open it up right now. Maybe this fall... or I don't know. I'm done dealing with minor issues now that everything properly works. The steering is a little stiff and "it's always been like that" so I'm calling it good for now. I was able to locate a replacement stern light and I'm giving it to my father-in-law for father's day. It fits perfectly and the light even works! Of course, it needs a little modification, but nothing much. And I found a Shepherd pennant on Etsy to replace the flag, so that will be cool when it comes. So other than the stern light, I'm calling this DONE. It's a great feeling, and a little odd, to actually bring this project to a close. At times it felt like it would never end, but it's as done as it will ever be - we're fully in the stage of fixing little stuff that all boats, especially old wooden ones, will always need. I'll have to get some updated pictures when I get the Shepherd pennant on it. Until then, I'm done with this project. Thanks for all your help and inspiration from other build threads I've read over the years. And if anyone is on Squam this summer and wants to ride around in a Correct Craft/PCM/Ford powered beauty, let me know. I hope to have Art come up sometime and take this thing for a ride, for sure. Cheers
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All boats are sinking, it's just a matter of how quickly.
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stepper459
Senior Member Joined: June-17-2007 Location: United States Status: Offline Points: 349 |
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That's an option, although I don't have a lathe. I was just having myself a little victory lap on this project when I'm looking at another project like that. Finding a friend with a lathe, sourcing the parts, staining and varnishing, modifying the existing socket or replacing it... this might become a winter project unless I can find a complete unit or close to that.
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All boats are sinking, it's just a matter of how quickly.
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ultrarunner
Platinum Member Joined: October-02-2005 Location: Ridgefield, Ct. Status: Offline Points: 1854 |
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Bummer on that stern light. If it were me, I’d get an off-the-shelf unit just for the lower and upper, then put a piece of hardwood in a lathe and be done. You can likely find a spindle already turned that you can start with. Center drill it with a long bit and attach the hardware.
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stepper459
Senior Member Joined: June-17-2007 Location: United States Status: Offline Points: 349 |
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Well, there are a few details to iron out as always, but the boat is running great and we all took it out yesterday - my father in law, his wife, my wife and our kids. It was great!
The only thing is, the stern light seems not to have made the return trip with us. We pulled into the boathouse and as we covered it, I noticed it was gone. I can't imagine really how it bounced out, but there's really no other explanation. We actually took my Nautique out for a spin just in case we could find that needle in the haystack, re-tracing our route from earlier. Unsurprisingly, no luck. A quick google search tells me I can get one for $350 at ClassicBoating.com, but I'm open to other ideas or leads. Here it was: |
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All boats are sinking, it's just a matter of how quickly.
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stepper459
Senior Member Joined: June-17-2007 Location: United States Status: Offline Points: 349 |
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That bridge is pretty neat. Built by a local company that used oxen to pull the main structure into place. They also built the Smith Bridge in Plymouth which is supposedly build to Interstate Highway specifications, but also a wooden covered bridge, 2-lane. 1990 WAS a long time ago, at least if you ask my kids.
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All boats are sinking, it's just a matter of how quickly.
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gun-driver
Grand Poobah Joined: July-18-2008 Location: Pittsburgh, Pa Status: Offline Points: 4127 |
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1990 would be old to the guys on the other Nautique site😂
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KENO
Grand Poobah Joined: June-06-2004 Location: United States Status: Offline Points: 11140 |
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Little Squam Lake Ashland NH, Click on the link below and you'll find some info
Built way, way back in 1990 I'm sure Stepper could tell you a lot more than I could about it though
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gun-driver
Grand Poobah Joined: July-18-2008 Location: Pittsburgh, Pa Status: Offline Points: 4127 |
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That is such a cool area with the covered bridge and old boat houses, where is it?
Oh and the expensive empty tank remember it’s Putin’s fault🤬 |
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stepper459
Senior Member Joined: June-17-2007 Location: United States Status: Offline Points: 349 |
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For sure, my wife and I will have to go for a ride with some champagne - we probably won't wait for our September anniversary date! The fuel tank is in now, but I need to finish it up, and it has a rather expensive problem... it's EMPTY! Good idea on the split collar, it's not hard to put in any time. Speaking of which... I DID put on the oil drain hose when the engine was last up and out of the boat. You can see the hose here: |
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All boats are sinking, it's just a matter of how quickly.
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KENO
Grand Poobah Joined: June-06-2004 Location: United States Status: Offline Points: 11140 |
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Well, it looks like you're near the end of that long and winding road
I guess you can tell your wife that you couldn't drive it away from your wedding 14 or so years ago, but you could take her for an anniversary ride in it this year. Get the gas tank in it though, so she's not tripping over the outboard tank And to go along with your split coupler, it wouldn't hurt to slap a split collar on the driveshaft as one of those "just in case" cheap insurance type things. Here's a link to one And...................don't worry, I won't ask if you put that oil drain hose on it
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ultrarunner
Platinum Member Joined: October-02-2005 Location: Ridgefield, Ct. Status: Offline Points: 1854 |
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Two wooden classics in the same pic! Love the progress.
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stepper459
Senior Member Joined: June-17-2007 Location: United States Status: Offline Points: 349 |
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For those of you who are following this (anyone?) and didn't seem my other thread, the engine runs great on a 18736245 firing order, it must have a 302 cam (?) but it runs great so I don't care why.
I've made serious progress in the last week or so, the boat is in the water, running, floating on its own, and today I hooked up the throttle and shift cables, bracket modification required all around. I tidied up wiring, and got the fuel tank installed. Most importantly: I WENT FOR A BOAT RIDE Just a few things left, most notably, building a base for the motor box so it's raised up a little. Then reassembly of interior and a few details beyond that. Then DONE!! |
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All boats are sinking, it's just a matter of how quickly.
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stepper459
Senior Member Joined: June-17-2007 Location: United States Status: Offline Points: 349 |
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The Squamasee went in the water today with its new beating heart, the transplanted 351. A very slow and careful forklift ride: Followed by a brief paddle over to a boathouse, with slings waiting and ready. It needs to soak for a while and swell up, so I figured, get it in the water then finish up lots of details. Like getting it running. Here it sits, hopefully soon to be running around the lake. It looks in the picture like it's lifted out of the water, but it's not. The slings are just there with almost no weight on them, to keep it from going to the bottom if the batteries or bilge pumps die (although there is a trickle charger to keep the batteries up). Speaking of getting it running, it did fire up and run for a bit. I had time constraints as usual, plus I also wanted to spend time with my wife and kids this beautiful day, so I didn't have much time. It fired up and ran but it sounded like it wasn't running on all 8. It even backfired through the carb a couple times - glad I had the flame arrestor on. I verified firing order to what was written in marker on the engine by Art: 1-8-4-5-6-2-7-3. I checked the cap and rotor, they look excellent. All the wires are on tight, but maybe one got damaged over this winter somehow. I seriously ran out of time and I considered going back tonight to work on it. This week I am going to struggle to find a single hour, maybe I'll go tomorrow night late, like 9pm. We'll see. Forgive the TERRIBLE video, I was running around the boat and trying not to drop my phone. Still left to do: - get engine running perfectly - install fuel tank - control cables - lubricate the steering column it's noisy! - tidy up wiring - reassemble interior |
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All boats are sinking, it's just a matter of how quickly.
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stepper459
Senior Member Joined: June-17-2007 Location: United States Status: Offline Points: 349 |
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No doubt it will be fine, it's just different I suppose. I was just annoyed after spending 90 minutes on alignment, I figured it would be 5 minutes to put 4 bolts through the two flanges and it ended up being like 20 minutes of messing around and trial and error. |
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All boats are sinking, it's just a matter of how quickly.
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Gary S
Grand Poobah Joined: November-30-2006 Location: Illinois Status: Offline Points: 14096 |
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I'm sure it will be just fine- the V drive boats with the Walters drive has them from factory. You can't get to it without being a contortionist though. |
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stepper459
Senior Member Joined: June-17-2007 Location: United States Status: Offline Points: 349 |
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Thanks, it's really coming together and I am so excited to get it done. On the coupling, do you mean a two-piece coupler? This one has bolts that clamp it down some but it's one piece. There's also a set screw that goes into a detent on the shaft. It is different from those that I've used before, but I would imagine it will work the same. The only problem I had was the 4 bolts were too long, by about 1/16" and they hit the transmission case. They also wouldn't go in with the "clamp" bolts in place, so I had to take those out to put the 4 coupler bolts in. I put a thick stainless lock washer on the bolt head end to get the extra clearance, rather than modifying the bolts or trying to get shorter ones. I'd like to get the right bolts in there but it's unlikely I'll ever go back and swap them out. |
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All boats are sinking, it's just a matter of how quickly.
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Jonny Quest
Grand Poobah Joined: August-20-2013 Location: Utah--via Texas Status: Offline Points: 2992 |
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I’m curious to see how the split driveshaft / transmission coupling performs. I’ve looked at those in the past but have no first hand experience. I’ve often wondered why PCM used the solid “interference fit” coupling instead of the split coupling. Boat looks great. Nice project.
JQ
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Current
2003 Ski Nautique 206 Limited Previous 2001 Ski Nautique Open Bow 1994 Ski Nautique Open Bow Aqua skiing, ergo sum |
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stepper459
Senior Member Joined: June-17-2007 Location: United States Status: Offline Points: 349 |
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I need to put together another update but in short, the boat is almost ready for the water. I've had some time lately to work on it, and it's really close.
Still left: control cables, finish tidying up wires, run engine, test and check over everything, reassemble interior. Add to the list, "repair bow light" because I broke the red side of the lens yesterday taking the cover off. Pictures in no particular order: |
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All boats are sinking, it's just a matter of how quickly.
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stepper459
Senior Member Joined: June-17-2007 Location: United States Status: Offline Points: 349 |
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Installed a lot of hose clamps today
Changed the fuel filter while I was replacing the fuel line from there to the fuel pump, and put new water hoses between the intake and the RWP. While I was standing in the boat with some 1" ID hose in my hands, I replaced the t-stat associated hoses on the engine as the old ones looked... old. I hope to fasten the hoses in place tomorrow, and run control cables. Then I need to work on the engine cover which "almost" fits... but doesn't. I also remembered that I need to replace the oil drain plug with a drain hose kit when the engine comes out "one more time" soon.
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All boats are sinking, it's just a matter of how quickly.
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