UKs 78 SN |
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uk1979 ![]() Platinum Member ![]() Joined: June-13-2007 Location: United Kingdom Status: Offline Points: 1426 |
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Did these a year or so ago, may be of help to others and could help keep the average age of boats here down
![]() Sorry but sizes are mm ![]() ![]() ![]() Sizes taken off my old stringers at the wide side of each,always check your ones are the same if you use the above drawings on your project. Have Cad file if you need to print full size for template. |
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56 Starflite 77 SN 78 SN 80 BFN |
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uk1979 ![]() Platinum Member ![]() Joined: June-13-2007 Location: United Kingdom Status: Offline Points: 1426 |
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Well I think I'm there now you just need to pick what you have on your boat to work out flotation.
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56 Starflite 77 SN 78 SN 80 BFN |
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Air206 ![]() Grand Poobah ![]() ![]() Joined: September-28-2008 Location: Roanoke, VA Status: Offline Points: 3004 |
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Someone already tried.......... but not a scientific study!!
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form&function ![]() Senior Member ![]() Joined: August-21-2009 Location: OK Status: Offline Points: 342 |
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I still think a correct craft will float without the floor foam.
Just need to find someone willing to sink there boat ![]() |
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uk1979 ![]() Platinum Member ![]() Joined: June-13-2007 Location: United Kingdom Status: Offline Points: 1426 |
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Done my attempt on working out floatation on a 70s SN came up with 20 cubic feet of the foam I'm using, think it would be around the same for a Ford boat
Interesting to find how much flotation there is built in the boat, wood stringer system is worth 115.85 lb and the total for the boat without foam 219.92lb I have tried to post my excel spread sheet with no joy so put it in word still no luck! if someone know how to please let me know and will post and Easy on the red pen all you engineers out there. |
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56 Starflite 77 SN 78 SN 80 BFN |
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uk1979 ![]() Platinum Member ![]() Joined: June-13-2007 Location: United Kingdom Status: Offline Points: 1426 |
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As Ryan suggested have cut some original foam off the under side of the bow to see how
much it will soak up . Dry 42.7 g after the first 24 hours under water now 61.7g ![]() Some other picture for ref ![]() ![]() ![]() ![]() ![]() ![]() |
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56 Starflite 77 SN 78 SN 80 BFN |
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uk1979 ![]() Platinum Member ![]() Joined: June-13-2007 Location: United Kingdom Status: Offline Points: 1426 |
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Here are my findings on the foams.
![]() Foam with a cut face 2 wk underwater now 61.7g has 15g of water soaked in. Foam block with skin 1 wk underwater now 196.9g has 5.9g of water soaked in. Foam like pool noodles 1 wk underwater now 14.2 has 3.2g of water. Thanks Eric will update my spred sheet now back to my specific gravity tables. |
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56 Starflite 77 SN 78 SN 80 BFN |
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eric lavine ![]() Grand Poobah ![]() Joined: August-13-2006 Location: United States Status: Offline Points: 13413 |
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98lbs on the Velvet, lol
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"the things you own will start to own you"
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uk1979 ![]() Platinum Member ![]() Joined: June-13-2007 Location: United Kingdom Status: Offline Points: 1426 |
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This is what I have found so far with my 78 SN using the numbers on a standard boat just the hull should be around 553.2 lb just unsure if the weight given in reference include platform and back seat? if not need to add back onto hull weight, feel free to add of amend would be great to get actual weight of an complete engine and drive as the one I have is off the net and my scales won't go that high.
UK's 78 SN weight lb Ref boat weight 2100 lb 350 engine and drive 1:23:1 950 lb Wood stringers Dug 136 lb Ply wood 40 lb Fiber glass stringers 241.5 lb Ballast tanks 70 lb Foam used new type 3.368 lb/3 Vortec heads complete 2 off 86.20 lb Strut 3.8 lb Prop and shaft 16.1 lb Pylon 21.3 lb Rudder & port 21.4 lb Floor seat mounts 5.6 lb Platform brackets 7 lb Front lifting ring set & pull 6.4 lb Back lifting ring set 4.6 lb Exhaust ports 3.16 lb Exhaust silencers & pipes 29.6 lb Back floor ply and tank support 26.4 lb Extract fan and pipe 1.6 lb Side pockets in ply and wood 2 off 38.4 lb Fuel separator 1.8 lb Battery 110 amp 61.2 lb Driver seat 23.6 lb Passengers seat 29.6 lb Back seat covers 13.6 lb Dog house with extinguisher 72 lb PCM 1.23.1 dry 68 lb Velvet Drive dry ish 95 lb Engine mounts 4 off Chevy 48 lb Engine mounts 4 off Ford 51.6 lb My Guess on all wire and cables 15 lb My Guess on helm, gages, throttle 21 lb Back seat frame 18.2 lb Gas Tank 20.8 lb Teak platform 18.6 lb Windscreen 34.2 lb Ski mirror 3 lb Air guides and mount panel 3.6 lb Steering wheel 14in 4.6 lb Tracking fins 2off 8.2 lb Edelbrock manifolds 2off 25.2 lb My guess on all scews,rubber bump rail,log,ally trim & fittings 32 lb Carpet 16.6 lb Standard Hull with stringers works out at 553.2 lb |
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56 Starflite 77 SN 78 SN 80 BFN |
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8122pbrainard ![]() Grand Poobah ![]() ![]() Joined: September-14-2006 Location: Three Lakes Wi. Status: Offline Points: 41045 |
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The foam skinning on the inside surface of a enclosed area is one of the reasons I've mentioned foam injection over pouring several times. If you must foam and don't want to go to the extremes of some kind of auxiliary tubes, I feel a epoxy stringer job, a epoxy coating of all inside surfaces and injection will give you the best possible resistance to moisture absorption.
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uk1979 ![]() Platinum Member ![]() Joined: June-13-2007 Location: United Kingdom Status: Offline Points: 1426 |
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Ryan that's a good call on the old foam as you said I still have some up under the bow, will try and cut some out with the skin on to test how much it soaks up and buoyancy, as for epoxy tubes yes would work too, brings us full circle as I have the 2 epoxy ballast tanks, if I get the pluming right will work as buoyancy when not in use, as for how much buoyancy they make will need to try and work out, now you got me scratching my head.
If others know how here are some stats each Tank weight dry 35 lb Tank full of water 201 lb |
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56 Starflite 77 SN 78 SN 80 BFN |
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form&function ![]() Senior Member ![]() Joined: August-21-2009 Location: OK Status: Offline Points: 342 |
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Epoxy is not hydroscopic.Just build some tubes out of epoxy and leave them full of air caping both ends.Then build a bracing system that holds all the tubes in the hull.You could do some tests to see how bouyant the factory foam volume is then calculate the tubing volume.
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uk1979 ![]() Platinum Member ![]() Joined: June-13-2007 Location: United Kingdom Status: Offline Points: 1426 |
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Ryan tubes would do the job, maybe the flexi type that can bend back and forth so only 2 ends to block off then fill with foam in the Pvc and wrap for a sheet floor or coat for a lay up floor, looking good.
Just did the weight of the block after 24 hours in water and looks like the skin on foam is much better at stopping water soaking in now @ 193.4g think some of the gain is due to loss of the skin when I took it out the mould if you look a picture you can see. At the moment its added by 2.4g (0.084657)oz now back in the water,next weight after a week. ![]() |
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56 Starflite 77 SN 78 SN 80 BFN |
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Kristof ![]() Grand Poobah ![]() ![]() Joined: October-08-2007 Location: Bree, Belgium Status: Offline Points: 3411 |
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Keep the ideas coming... We might be up to something!
Revolutionize the boating industry... ![]() We had all our cheap handles and flag poles we use in the show team filled up with foam and sealed afterwards to make them buoyant... A series of these foam filled tubes (f&f's idea) isn't all that far fetched. |
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form&function ![]() Senior Member ![]() Joined: August-21-2009 Location: OK Status: Offline Points: 342 |
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Or you could cap a series of tubes and fill in the blank spaces with foam.Then seal the whole package.
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uk1979 ![]() Platinum Member ![]() Joined: June-13-2007 Location: United Kingdom Status: Offline Points: 1426 |
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Thanks Chris now that's an idea to paint something over it could you treat it like wood and coat it with CPES and Epoxy that should seal it all up and now built in drainage by Gary along with Ryans's air pockets too, how about saving your plastic bottles with caps put them in with the foam so less foam to take up water no gaps between the bottles and you save on foam cost too as you use less, the collective brain is kicking in we will soon have it all worked out
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56 Starflite 77 SN 78 SN 80 BFN |
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form&function ![]() Senior Member ![]() Joined: August-21-2009 Location: OK Status: Offline Points: 342 |
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Correct crafts have a large amount of foam in the upper cap that never even touches water in sinking conditions.I would be willing to bet you can take the foam out of the floor and still not sink the boat.
Of course if you think about it air is more bouyant than foam and creating a trapping system in the hull is the most effective solution. Does anybody know how they build the new boats? |
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65 'cuda ![]() Platinum Member ![]() ![]() Joined: July-12-2005 Location: Cincinnati, OH Status: Offline Points: 1091 |
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I love your thoughts but you will never create "waterproof" foam. The idea would be to give the water a place to go. Place 1" foam insulation board in the bottom of each cavity prior to foaming, then foam as above. Pull the foam out in its baggie. Remove the foam insulation board and replace with glassed in 1" ribs running with the slope of the hull toward the bilge. (or even corrugated fiberglass roofing) Lots of lateral drainage holes in the stringers to make sure the water gets out. If the water cannot stay in contact with the foam, I suspect the foam would never adsorb much of it.
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SNobsessed ![]() Grand Poobah ![]() Joined: October-21-2007 Location: IA Status: Offline Points: 7102 |
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Roger - I think you are onto something - waterproof foam! It satifies both sides of the foam/no foam discussion (although what will we argue about next year?) You should patent this. Maybe there is a way to seal the seam using a process similar to the food-saver storage bag sealers? Maybe the foam could just be painted with bed liner or similar waterproof emulsion.
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“Beer is proof that God loves us and wants us to be happy.”
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uk1979 ![]() Platinum Member ![]() Joined: June-13-2007 Location: United Kingdom Status: Offline Points: 1426 |
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Hi Monty and thanks, you have a good point on encapsulating the foam my first thoughts was to use a heat shrink wrap gun (run off a propane bottle ) I tried to get one off eBay and just got outbid all the time and a new one start around £300 I think I was up against the flat roof guys who use the to melt there felt/tar .
Not sure if its the same a you guys use to cover up boats in the winter, anyway I would have had a go at heat shrink into the hull then pour foam as I did with the Pvc sheet re heat and fold over and seal, or if that didn't work do as I did then take the foam out and then heat shrink wrap, and as you think would be much neater may have more luck on the other 78. Hope you now have your contract all sorted out now and its all go back on the boat Roger. |
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56 Starflite 77 SN 78 SN 80 BFN |
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79TiqueRebuild ![]() Senior Member ![]() Joined: January-21-2009 Location: Kansas City, Mo Status: Offline Points: 238 |
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Roger,
Thanks for taking on the testing of foam. I think what we need to do is figure out a way to encapsulate the foam similar to the way they do the dock foam. I like your foam mold if there was only a way to heat shrink it to waterproof it. Monty |
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uk1979 ![]() Platinum Member ![]() Joined: June-13-2007 Location: United Kingdom Status: Offline Points: 1426 |
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Trying out another test on the foam, this time made a quick mould up to make a 6in block which has the foam film to all faces, have lost a few corners taking out the mould and it did take two goes to get the right amount of foam in the mould bit to much first time which lifted the lid off with a 2 stone weight on it.
As Pete said a while back about keeping the skin/film on the foam, This could be a way forward as I think the film is almost water tight. The mould I used was lined with the PVC which gives a good film to the outside of the foam. This time its in a can of water but only half of the foam is under water,will check weight a time goes on,dry weight is 191.00g ![]() ![]() |
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56 Starflite 77 SN 78 SN 80 BFN |
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uk1979 ![]() Platinum Member ![]() Joined: June-13-2007 Location: United Kingdom Status: Offline Points: 1426 |
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There you go Kris that's the amount of water the foam has taken on after a week! my thoughts are it will now level out but time will tell.
As for foam or something else against running nothing again is subjective to if water actually finds it way inside the hull in a big way and how well you do your floor stringer rebuild. Again some of this is down to how you intend to use your boat,for me I shall be in the sea as well,may even run over to France on a flat days its only 26 miles so the tanks and foam give me piece of mind out at sea. The way I see it if you run with nothing and for some reason water is finding its way into the voids it will just fill up and hold more water unless its well air vented in some way and if you should take on a big wave could sink. So if there is something under the floor that is buoyant there is less room for water to fill, now having played around with the modern foam and something Pete has said many moons ago will try another test on the foam. Thanks for your input and just for fun popped a bit of packing foam which i think is like the pool noodles been under a day taken on 0.5g ![]() 13.5g of water. |
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56 Starflite 77 SN 78 SN 80 BFN |
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Kristof ![]() Grand Poobah ![]() ![]() Joined: October-08-2007 Location: Bree, Belgium Status: Offline Points: 3411 |
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It might still be holding up well, but it soakes water anyway. Imangine how much it soakes up in all the years one uses his boat... This one is one to add on my "I-will-not-refoam-my-boat"-list ![]() |
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uk1979 ![]() Platinum Member ![]() Joined: June-13-2007 Location: United Kingdom Status: Offline Points: 1426 |
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Checked the foam now after a week submerged now at 60.2g so has soaked up by 13.5g (0.48 oz) so still holding up well,now submerged for another week.
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56 Starflite 77 SN 78 SN 80 BFN |
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uk1979 ![]() Platinum Member ![]() Joined: June-13-2007 Location: United Kingdom Status: Offline Points: 1426 |
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Eric not that much of a smell from this type so no stink!! its the cost that stinks £61.50 per 10kg
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56 Starflite 77 SN 78 SN 80 BFN |
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eric lavine ![]() Grand Poobah ![]() Joined: August-13-2006 Location: United States Status: Offline Points: 13413 |
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never, ever notice the stink?
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"the things you own will start to own you"
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SNobsessed ![]() Grand Poobah ![]() Joined: October-21-2007 Location: IA Status: Offline Points: 7102 |
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It will be interesting to see how long it takes to dry out when in the bottom of a bilge!
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“Beer is proof that God loves us and wants us to be happy.”
Ben Franklin |
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uk1979 ![]() Platinum Member ![]() Joined: June-13-2007 Location: United Kingdom Status: Offline Points: 1426 |
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After the first 24 hours under water took it out and dried the outside only,weight is now 56.3g so has soaked up by 9.60g or put on 0.34 of a ounce of water, the volume of the foam is around 22 cubic inches,now back under water to see if it will soak more.
So far its holding up well. ![]() |
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56 Starflite 77 SN 78 SN 80 BFN |
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storm34 ![]() Grand Poobah ![]() ![]() Joined: November-03-2008 Location: Dexter Iowa Status: Offline Points: 4495 |
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Interesting science fair project you've go goin there! I've always wanted to test and see how much it would soak up.
Maybe the next segment needs to be how much it will soak up sitting in an inch of water. I can't imagine there being more than that sitting in the bottom of the boat but mine was soaked about 3 in up. |
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