Prisma Preform? |
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Ranger
Senior Member Joined: August-23-2010 Location: San Diego Status: Offline Points: 151 |
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Posted: September-03-2010 at 8:43pm |
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I have an 86 SN which I am planning on restringing this winter. I've read every post that I can find on the subject, but have only found a couple on composite stringers. I came across the Prisma Preform product and talked with the President at the company for about an hour. I do not have a cost estimate yet, but the product seems to be something I should consider.
Most people use wood for obvious reasons, but has anyone looked at the Prisma products? What are your thoughts? Thanks in advance |
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YooperSully
Senior Member Joined: August-07-2009 Location: Hancock,MI Status: Offline Points: 316 |
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My question would be.... Are these made for active or in active stringers? Active being something that's going to take the torque, flex, and weight of a V-8 on them, and inactive being the secondary's that are there for shape and strength of the hull and floor.
I stumbled across a similar product in West Systems catalog, but concluded that they wouldn't be sufficient for direct drive. Who knows.. I could be wrong. If they are what the owner/president claims, does the math work out? I guess what I mean is do they have the height you need so that when applied your main stringers are at the right spread for your engine? What about your engine mount bolts? Do you need to epoxy fill these and if so how much strength are these going to have when all they are held down to is foam? Believe me I'm a supporter of composites, but I don't think this is the right one for your application. |
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87' 2001
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Ranger
Senior Member Joined: August-23-2010 Location: San Diego Status: Offline Points: 151 |
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All good comments. I have similar concerns about the load carring ability of these, but they are being used in other OEM applications. So maybe I'm not educated enough on the subject.
According to the company, they will design the stringer to my height without any problems. As far as the engine cradle, I would have to insert either wood or another composite material to bolt to. But again, they say they do it with other manuafactures all of the time. I don't have any manufacture names, but I am sure that I can probably get them so that I can confirm how they work. I know of another project that is in process of using them and they are suppose to be sending me some links to others that I can check out. So far, I have only seen them in one outboard application, but again, I'm told they are in inboards as well. I know that I am more familiar with wood and I would rather return it back to factory spec's, but I also know that I should make sure that there isn't something better out there. |
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tuna_tugger
Senior Member Joined: February-28-2010 Location: Los Cabos, MX Status: Offline Points: 105 |
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Don Liberman
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BuffaloBFN
Grand Poobah Joined: June-24-2007 Location: Gainesville,GA Status: Offline Points: 6094 |
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That was my reasoning as well. I went back very close to factory with my boat; and on recommendations from this site, I used CPES(clear penetrating epoxy sealer) on all of the new wood. Several here have used it and I think all agree that it's good stuff. I think it'll outlast me unless I leave it like I found it. |
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Ranger
Senior Member Joined: August-23-2010 Location: San Diego Status: Offline Points: 151 |
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Thanks for the replies. After a little more research, I think I am going to stay with douglas fir. The boat has lasted 24 years so far, and I am sure it will last at least that much more when I am done.
I spent about 4 hours with a local boat repair shop today and the owner sat down with me, pulled out several types of materials and went over in detail the complete process. I have already completed a couple of other boat restorations, but the information I gained from someone who has been in the business 40 years, was priceless. Thanks again. |
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tuna_tugger
Senior Member Joined: February-28-2010 Location: Los Cabos, MX Status: Offline Points: 105 |
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Don Liberman
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BuffaloBFN
Grand Poobah Joined: June-24-2007 Location: Gainesville,GA Status: Offline Points: 6094 |
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Do tell! |
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Ranger
Senior Member Joined: August-23-2010 Location: San Diego Status: Offline Points: 151 |
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According to him, he would use all doug fir, even on the secondary stringers. In other words, no pine. He scribes in each stringer tight to the hull. After he has each stringer dry fit, he builds jigs to keep them in place. To set each stringer, he starts with 2 strips of 3 oz. mat under each stringer. Where each length of mat meets, tear the edges so that they intertwine for a stronger joint. Set the stringer and clean up any excess. After a good 1 or 2 day cure, he then does a layup a 3 oz mat with 22 oz cloth over the entire stringer. Sometimes, he will split the 3 oz mat into two 1 1/2 half oz layers, but lay's them up at the same time. He will take the mat and cloth 3 to 4 inches on the bottom of the hull on both sides of the stringer. Once he has all of the stringers done, he will then lay mat and roven in the hull between each stringer, essentially tying everything together. The mat and roven goes between each stringer and up the hull sides at least 6 inches.
After the bottom is done, he would use 3/4 inch ply for the entire deck. Seal the bottom of the ply with at least 2 coats of resin. The deck should be a couple of inches short all the way around the perimeter. Be sure to set the deck on 3 oz mat strips where the deck comes in contact with all of the other members. Then take mat and cloth tabs and glass to the sides of the hull. After it cures, then lay mat and roven on the top of the deck. He also had very strong feelings about foam. He said, don't do it. He feels that if any water gets trapped under the deck, nothing good can come of soaked foam. He is an old school guy that has been around the block. He doesn't like composite stringers and doesn't like to mix the resins within a boat. He won't use epoxy on a vinylester or polyester built hull. I know this might stir things up a bit, but it's what he said nonetheless. He also doesn't like to use any fillers or putties unless he absolutly has too. He feels that putties under glass weakens the layup. He cut materials and built small mock ups for me while we were in his shop. He showed me some rebuilds that were in process and was very helpful. He even had one of the guys go through and show me each tool they use for each step of the job. I should tell you that he knows that I am not buying anything. I contacted him through someone I know who hires him as an expert witness for insurance clam losses. Although, some might disagree with his steps, he is very knowledgeable on the subject. |
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tuna_tugger
Senior Member Joined: February-28-2010 Location: Los Cabos, MX Status: Offline Points: 105 |
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Don Liberman
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Ranger
Senior Member Joined: August-23-2010 Location: San Diego Status: Offline Points: 151 |
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Yes, I would probably agree. I think I'm kind of like that to in some ways. Were creatures of habit.
But, to be fair. If I was involved with as many cases as this person was over the years. I too, might form a strong opinion that certain things will work and certain thinks shouldn't be done. |
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tuna_tugger
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Don Liberman
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Ranger
Senior Member Joined: August-23-2010 Location: San Diego Status: Offline Points: 151 |
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He only indicated that he has had several failures in his shop due to composite stringers. He showed me one that was in his shop when I was there. The stringers were delaminated from the hull and looked pinched. It didn't look like he hit anything from the outside however.
In addition, I think he has testified on a few cases with high speed hulls that came apart. I can see where his experience could form an opinion that says stay away from composite stringers. That obviously doesn't mean that it can't be done, just his experience. |
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tuna_tugger
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Don Liberman
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tuna_tugger
Senior Member Joined: February-28-2010 Location: Los Cabos, MX Status: Offline Points: 105 |
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Don Liberman
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Ranger
Senior Member Joined: August-23-2010 Location: San Diego Status: Offline Points: 151 |
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No I haven't. I would think that composite strings would be lighter when the layups are finished, but how much? I don't know. Like I said earlier, I am getting ready to restring my 86. I should weigh the fir stringers and see what it is and do a comparison.
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tuna_tugger
Senior Member Joined: February-28-2010 Location: Los Cabos, MX Status: Offline Points: 105 |
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It would be an interesting comparison. I am going to contact Steve Smith of Smith and Company and get his imput on how best to laminate to existing fiberglass. We all know wood will rot, look at how many of us are redoing older CC. I still am leaning to composit stringers and bulkheads. I only know of one boat that is still made with wood stringers and transom and that is the 19" Donzi Classic. They tried composit but it changed the sound and handling to much so they staid with the original design they have been using for about 20 years. It's an incredable boat that does about 73mph before it starts to chine walk. I went to the factory and had one built for me when I turned 40 and it was an awsome boat. |
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Don Liberman
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TRBenj
Grand Poobah Joined: June-29-2005 Location: NWCT Status: Online Points: 21183 |
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It sounds like this guy has a long history in the business, but he's certainly not on the cutting edge. Im no fiberglass expert, but I have done a bit of reading and have restrung boats with both wood and composites. Here are just a few comments. -It sounds like he uses a thicker lay up under the stringers (2 layers of mat) than he does up the side of them (1 layer of mat, 1 layer of cloth). Im not sure the thicker layer underneath is beneficial. The thinner layer up the sides would be far from "overbuilt" in terms of thickness or strength. Ive always used somewhere between 3-7 layers to tie the stringers to the hull, regardless of the stringer material. -Ive heard of the not-mixing-fiberglass-types school of thought before, and Im not sure I understand it. If vinyl and epoxy are both superior in their adhesion, strength and osmotic properties (even when used to attach to poly), what is the downside of using them besides cost? -Not all composites are created equal- its a generic term. They will vary in weight, composition and strength. Some are purely foam based, some are a foam/fiberglass mix, some consist of other polymers. To lump them all together is a bad idea- some work better than others for certain applications. Fiberglass itself is actually a composite- and there are some manufacturers (Malibu, etc) whose stringers are hollow. -The role of "fillers" and "putties" can be very important in working with glass as well. Again, these are generic terms and not all of them are created equal. Sawdust or talc will not offer the same type of strength as aerosil-cabosil or milled fiber. When used for adhering materials together or to make a fillet for glass to follow, they can significantly increase the strength of the layup. Ill defer to the experts here who have more experience than I do... but those are just a few talking points. Remember that most OEM boat builders have gone to composite structures, and collectively they have done a lot more R&D on the benefits than the re-building industry. If composites (when designed and installed properly) werent superior, I suspect most boats would still be built with wood. On the other hand, using wood is a tried and true method with a long history... so using it (and following the factory design) is probably the most straightforward method. |
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Ranger
Senior Member Joined: August-23-2010 Location: San Diego Status: Offline Points: 151 |
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I agree with what you both have posted. Very good points. For me, I think I will stay with the wood stringers since it was the way the boat was originally designed. My decision was also based on my familiarity with wood and not just advice from others. I don't have the resources or the time to do it twice.
I think we all form opinions based on our experiences. This guy is sharp, but definitely not a cutting edge type. But to each their own! He believes very strongly on what he does and once he is done, he doesn't get them back. Pretty good business model for the most part. Is he missing the boat? (Excuse the pun) Probably, but he is putting out quality work that most people are quite please with. Further, I don't think I have every met anyone that was willing to give a half day to someone he just met. I appreciate and respect the person quite a bit, even if he doesn't look towards the next level. |
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tuna_tugger
Senior Member Joined: February-28-2010 Location: Los Cabos, MX Status: Offline Points: 105 |
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Best of luck with your project, take pictures and keep us informed. |
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Don Liberman
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Ranger
Senior Member Joined: August-23-2010 Location: San Diego Status: Offline Points: 151 |
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Thanks, I am thinking I might start a little sooner than I originally thought. I was in the process of changing the fuel filter and the bracket fell off in my hand. I tried to reinstall it and all got was rotted wood on the end of a lag bolt.
I was hoping for one more trip, but now I'm a little worried. I don't need any more gel coat cracks to deal with. So, I am contemplating on canceling the ski trip with the Nautique and make it a bass fishing trip. I also have a Ranger that my boy and I fish from. Or, I might just cancel it all together and get started. I am the type of person who won't hardly stop until it's finished and I'm feeling a little itchy to get it going. I will try to keep everything documented and post a string, but it's not something I'm typically good with. I'll give it a shot, but I need to come up with a clever name to start the string. Any ideas? |
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tuna_tugger
Senior Member Joined: February-28-2010 Location: Los Cabos, MX Status: Offline Points: 105 |
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Don Liberman
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Waterdog
Grand Poobah Joined: April-27-2006 Location: United States Status: Offline Points: 2020 |
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The only reason not to use epoxy resin is money. If your doing the labor, roughy 2/3s the cost, - well shame on you for using polyester.
If you've done your homework you know it's SUPERIOR. Amine cured epoxie are the toughest, a little finicky sometimes (amine blush) but worth the cusin'. Douglas Fur - lasts a long time and with epoxy resin you & I won't have to re-stringer it. Coosa board IS much better and if your inclined to use it, it's as good as it gets today. Fillers & Fillets - Do add strength and I'd "bed" EVERTHING attached to the hull / substrate in epoxy & MILFIBER. 2,4,6 inch glass tape to bond the stringers / bulkheads. Foam - I can swim pretty good, on a average lake I'm not using it that's just me, BUT on a costal boat flotation is a MUST. It may save your life... |
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tuna_tugger
Senior Member Joined: February-28-2010 Location: Los Cabos, MX Status: Offline Points: 105 |
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Don Liberman
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Keeganino
Grand Poobah Joined: October-27-2009 Location: North Carolina Status: Offline Points: 2063 |
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Read Tim's another BFN rebuild for more coosa
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"working on these old boats may not be cost effective but as it shows its what it brings into your life that matters" -Roger
1973 Skier |
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tuna_tugger
Senior Member Joined: February-28-2010 Location: Los Cabos, MX Status: Offline Points: 105 |
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Don Liberman
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Keeganino
Grand Poobah Joined: October-27-2009 Location: North Carolina Status: Offline Points: 2063 |
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Here it is Another BFN
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"working on these old boats may not be cost effective but as it shows its what it brings into your life that matters" -Roger
1973 Skier |
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Ranger
Senior Member Joined: August-23-2010 Location: San Diego Status: Offline Points: 151 |
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Waterdog,
I don’t necessarily agree that the only reason not to use epoxy is money. Some people have different opinions which have nothing to do with one’s wallet. To be honest, I haven’t decided what resin I’m going to use, but money has nothing to do with the decision. I do know that I will not use Polyester, but I have entertained the idea of Vinylester. I would agree the Douglas Fur lasts a long time, but I would also say that if the boat was designed to either prevent the build-up of water or provide a method for the water to escape, than you won’t have to restring it regardless if you use epoxy or vinylester resin. For example, my last restore was a mid 80’s skipjack that was built with wood stringers and polyester resin. The stringers and hull were as strong then as the day it was built. But the hull was designed so that no standing water was ever trapped inside the sealed compartments. I know that a lot of older hulls have issues; Grady White’s come to mind. But I believe if the boat is designed for the particular materials used, than the wood in the hulls should outlive both of us. Now that being said, I realize that the bond strength of epoxy is far superior of vinylester resin. But what I haven’t come to terms with, is the long term effects of mixing resins. I’m still digging into it. Another issue I have, is that I want to gel coat my deck and bilge. Why? Because I will most likely go with a carpet system that will look original, but not be glued to the deck and I don’t want carpet below my seat pedestals. A gel coated finish will outlast almost anything else I put down. But, gel doesn’t like epoxy, so.... Maybe it’s my saltwater background, but I want something that looks and feels original, but with the added functionality of the today’s techniques. So, like I said. The money has nothing to do with the decision. It will be based on what I think will be best for my project. Regardless of which product I use, I am confident that I can rebuild the boat better than it was from the factory and it will easily outlast my ever aging tail. On another note. I decided to cancel my trip and start on the project. I removed everything from the boat last night and the engine is ready to be pulled. I'll build a stand this evening to set the engine and tranny and hopefully get it pulled tomorrow night. With any luck, I whould have the deck and foam removed by the end of this weekend. Thanks for the comments |
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JoeinNY
Grand Poobah Joined: October-19-2005 Location: United States Status: Offline Points: 5698 |
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I do agree with Waterdog and his opinion (based on experience and research) that that only significant reason not to use expoy is money. I too have used poly, and vinyl, and epoxy on many many projects (including many where I had to grind off the old poly or vinyl to do the repair again) and like Andy the waterdog am well aware of issues (some real some inflated) of putting gel coat over epoxy.. but they pale in comparision to the benefits and ease of use of epoxy. Guys who rebuild these boats for a living will often push poly or vinyl but they don't live with the boat afterward.
Like you have heard from Tim and Andy... if money is no object... coosa is a great product.. the company eh.. but the product is exceptional. Douglas Fir is certainly an amazing material as well, and yes a well designed install with Fir and Vinyl will last most likely indefinitely.. but I would still say for the effort involved Fir and Epoxy is minimum... |
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Ranger
Senior Member Joined: August-23-2010 Location: San Diego Status: Offline Points: 151 |
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I understand what you are saying and agree with most of it. All I am saying is that the money is not the deciding factor for me. I have the money to go either way. I'm just not sure which way I am going..... yet.
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