freeport window

Jeff,
It soulds like a trip to the closest plastic fab shop is in order. The plastic isn't actually molded but flat with a simple bend in it. If they use a acrylic (plexi), then it's a heated bend. If polycarbonate (Lexan) then it can be bent cold in a press break. Make sure you talk to them about the application being out in the sun. It will determine the type of plastic they use. I'd suggest having both sides made so they match. You will not pay that much more since they will need the same set ups for one side as two.