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dash pod repair

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kapla View Drop Down
Grand Poobah
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Joined: March-27-2008
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    Posted: December-13-2010 at 6:41pm


some pictures..not a fancy repair but I think it will hold for some time..
here´s are some of the previous repair and patches..I worked the area with the dremel so that the epoxy adhesive would stck better




here you see a po repair with a piece of alluminum


and here a FB repair I did a couple of years ago..I used a washer in between the mat to give some strengh...


one of the sides of the repair is holding fine but on one side the patch came loose..so I used it again but this time I used a 2 component epoxy adhesive called poxipol and made a nice bond



then I used an epoxy filler (2 components) and filled all the voids in all 4 points of attachment.




then some black paint to finish




finished



i sanded off the repair to take some of the glossy paint out in order to match the vinyl...
Didn´t put it yet but I feel its going to work fine..that epoxy filler looks like it made a good bond..I tried to move it with a plier to see if it moved and it holded fine...
<a href="">1992 ski nautique
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kapla View Drop Down
Grand Poobah
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Post Options Post Options   Thanks (0) Thanks(0)   Quote kapla Quote  Post ReplyReply Direct Link To This Post Posted: December-09-2010 at 6:49pm
Well patient is at home..surgery will be performed this nite. pics to come..don´t expect to see a neat job...it´s gonna be a kaplastyle repair!!!
<a href="">1992 ski nautique
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MartyMabe View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote MartyMabe Quote  Post ReplyReply Direct Link To This Post Posted: December-07-2010 at 3:03pm
JB Weld for Plastic or any 2-part plastic repair.
Permatex 84101-- this stuff is the bomb. Body shops use it to repair plastic bumpers! I have used it and it is wicked!!
66 Skylark
93 SN
If you're not living in NC, you're just camping out!
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kapla View Drop Down
Grand Poobah
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Post Options Post Options   Thanks (0) Thanks(0)   Quote kapla Quote  Post ReplyReply Direct Link To This Post Posted: December-07-2010 at 1:26pm
I will make sure to take some pictures while I attemp the repairs!!!
I´m looking some local solutions to replace the plastex stuff that´s not available down here...

I´m not sure the dash is ABS plastic..If so I´ve seen some type of puty that can be made with abs shavings mixed with acetone..that puty can be use to fill missing parts on plastic fenders, fill holes, etc..so I guess I can give it a try to the dash...
<a href="">1992 ski nautique
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flipflop View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote flipflop Quote  Post ReplyReply Direct Link To This Post Posted: December-07-2010 at 1:22pm
Would be interested in seeing how this turns out. I have to do a similar repair. Good luck. Lewy always has good ideas...
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kapla View Drop Down
Grand Poobah
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Post Options Post Options   Thanks (0) Thanks(0)   Quote kapla Quote  Post ReplyReply Direct Link To This Post Posted: December-07-2010 at 1:20pm
what kind of plastic is the dash made of?
<a href="">1992 ski nautique
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kapla View Drop Down
Grand Poobah
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Post Options Post Options   Thanks (0) Thanks(0)   Quote kapla Quote  Post ReplyReply Direct Link To This Post Posted: December-07-2010 at 12:21am
looks like a great product..but I don't think its available here...I might order a kit and send it to my uncle who is flying by the end of the month to argentina..I wonder if it safe to carry this with the luggage..
<a href="">1992 ski nautique
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lewy2001 View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote lewy2001 Quote  Post ReplyReply Direct Link To This Post Posted: December-06-2010 at 7:58pm
Kapla I repaired mine with a product called plastex. I had it for repairing motor bike plastic body parts. It worked very well on the 89's plastic dash pod. Not sure if it is available in Argentina.



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kapla View Drop Down
Grand Poobah
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Post Options Post Options   Thanks (0) Thanks(0)   Quote kapla Quote  Post ReplyReply Direct Link To This Post Posted: December-06-2010 at 7:52pm
I´ve been dealing with my loose dashpod since I bought the boat 10 years ago....
Never payed to much attention on those details until I got here and was hit by fixing bug...



<a href="">1992 ski nautique
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Keeganino View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Keeganino Quote  Post ReplyReply Direct Link To This Post Posted: December-06-2010 at 7:48pm
You rode your dash off
"working on these old boats may not be cost effective but as it shows its what it brings into your life that matters" -Roger

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kapla View Drop Down
Grand Poobah
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Post Options Post Options   Thanks (0) Thanks(0)   Quote kapla Quote  Post ReplyReply Direct Link To This Post Posted: December-06-2010 at 6:59pm
I think I will remove the dash and work it home..
Lol
Anytime I hit a large wake while cruising I end up with the dash hitting my finger on the wheel..
<a href="">1992 ski nautique
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Fl Inboards View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Fl Inboards Quote  Post ReplyReply Direct Link To This Post Posted: December-06-2010 at 6:50pm
Ok my bad the pod is broken not the retainers that are riveted to the deck under the pod. I use #12 or #14 finnish /cup washers when the holes are wallered out or the plastic is broken. Sorry never have taken pictures.
Hobby Boats can be expensive when the hobbyist is limited on their own skill and expertise.




1993 Shamrock "fat" 20. 2008 Nautique 196 5.0
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kapla View Drop Down
Grand Poobah
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Post Options Post Options   Thanks (0) Thanks(0)   Quote kapla Quote  Post ReplyReply Direct Link To This Post Posted: December-06-2010 at 6:40pm
Which ones? I tried using ss washers glassed to the back but fb don´t seem to stick well to the pod... Also there´s a hump on the 2 front screws whick makes the use repair more dificult..do you have a picture of the retainer so I cvan see how to use them!!
thanks
kapla
<a href="">1992 ski nautique
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Grand Poobah
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Fl Inboards Quote  Post ReplyReply Direct Link To This Post Posted: December-06-2010 at 6:29pm
How much are those stainless steel retainers worth to ya? I have couple of dozen of them.
Hobby Boats can be expensive when the hobbyist is limited on their own skill and expertise.




1993 Shamrock "fat" 20. 2008 Nautique 196 5.0
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kapla View Drop Down
Grand Poobah
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Post Options Post Options   Thanks (0) Thanks(0)   Quote kapla Quote  Post ReplyReply Direct Link To This Post Posted: December-06-2010 at 6:04pm
My 1992 dash pod is loose..all the points where the thumbs screws are supposed to adjust the pod to the deck are broken..I have tried several times to repair those parts by adding of filling the missing parts with fiberglass, or a piece of alluminun riveted..but they collapse after a while
I intend to fix it again, as I´m not for spending a fortune in getting the oe,..If I can find one...
I will come with some pictures this week..
Any advise in how to get this fixed?
<a href="">1992 ski nautique
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