86 SN rebuild |
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C-Bass
Platinum Member Joined: November-18-2008 Location: Columbus, IN Status: Offline Points: 1248 |
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For those of us taking notes, can you give a rough idea of how long you were waiting in-between layers, and how long USC recommended? |
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TRBenj
Grand Poobah Joined: June-29-2005 Location: NWCT Status: Offline Points: 21192 |
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Yeah, Im curious what that means. Putting on as many layers as possible before the resin cures is a good thing- it gives you a chemical bond in addition to the mechanical bond. If you roll every few layers, you should be able to get most of the air bubbles out.
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8122pbrainard
Grand Poobah Joined: September-14-2006 Location: Three Lakes Wi. Status: Offline Points: 41045 |
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I agree with Tim with the bonding but you do need to let the previous layer resin "kick" slightly so it's starting to harden up before you lay in a layer over it.
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Ranger
Senior Member Joined: August-23-2010 Location: San Diego Status: Offline Points: 151 |
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U.S. Composites said that you should limit the lay up to two layers at a time. However, if you want to do it all at once, let it kick (like Pbrain Said)before each subsequent layer.
I didn't let it kick, so the resin and glass became so thick the air bubbles couldn't get out. I did roll it out on each layer and it look as though there were no air in the layup. The bubbles started to show once it kicked. So, I can still get it all done at the same time, I just need to let it kick between layers or do 2 layers at a time. You live, you learn and so it goes Jeff |
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BuffaloBFN
Grand Poobah Joined: June-24-2007 Location: Gainesville,GA Status: Offline Points: 6094 |
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I have to agree with Tim and Pete since they're both Poobies. I started my learning curve on the slow side and learned what worked as I went. Temp, humidity, hardener, and your wife's general attitude will affect hardening time...in more ways than one!
I spent a good bit of time on the phone with Billy discussing the importance of 'keeping it green'(Thanks again Doc!). All that means is the difference between chemical bonding and adhesion. When you're planning to work on a stringer, try do do it all in the same run. Maintain the tack between the layers and it cures as a unit. Otherwise each layer is only glued to the next. In smaller and less structural areas, 2,3, or even 4 layers in one 'set' makes good sense. And I haven't seen much talk about amine blush in my e-mail. Yall must have that figured out. |
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Keeganino
Grand Poobah Joined: October-27-2009 Location: North Carolina Status: Offline Points: 2063 |
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On my first stringer I had problems with bubbles in between layers and that is when I started throwing down multiple layers at once totally wet. The stitches on the edge of the tape creates a raised area that is difficult to top without creating a bubble if you do it one at a time. WHen it all went down together wet the layers meld together and I had less of a problem with bubbles.
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"working on these old boats may not be cost effective but as it shows its what it brings into your life that matters" -Roger
1973 Skier |
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Ranger
Senior Member Joined: August-23-2010 Location: San Diego Status: Offline Points: 151 |
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It looks as though the recent rain has canceled all baseball games for the weekend. So, it looks as though I might get a full day to work on the stringers. I'm hoping that I have something to report on Monday.
Also, I want to share a story from last weekend. My son and I took off late Saturday to fish. On the way home early Monday morning (I was going to drop him off at school on the way home) we ran into a rain/snow storm coming through Campo. I slowed down to about 45, when my truck started sliding from the right lane across all lanes towards the left side of the freeway. I could see my bass boat out the side window trying to pass us. I threw it in 4 wheel drive trying to gain control. I then started spinning with the boat still in tow. But this time we were sliding to the slow lane again. Again, I could see the boat out the side window. I told my son to hang on, as we went off the freeway (slow lane side) and hit a huge hill. Thankfully we hit a hill, because there are lots of cliffs in this area. Once we hit the hill, I gassed it and jerked the boat out of traffic. Now we were sitting on the right side of the freeway, facing the wrong direction, but safe from traffic. The boat is what saved us. It came around and hit the right rear quarter panel, but as the bow hit the truck, it stop the trailer from completely going around. If it was a flat bed, we would of been toast. Pretty scary. Amazing, no damage to the boat and only $1,500 damage to the truck. Jeff |
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Hollywood
Moderator Group Joined: February-04-2004 Location: Twin Lakes, WI Status: Offline Points: 13520 |
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pics or it didn't happen
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Ranger
Senior Member Joined: August-23-2010 Location: San Diego Status: Offline Points: 151 |
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Hollywood
Moderator Group Joined: February-04-2004 Location: Twin Lakes, WI Status: Offline Points: 13520 |
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Sure that wasn't from the wife's latest trip to the grocery store? Glad everyone is OK, good driving. |
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skicat2001
Platinum Member Joined: November-24-2008 Location: Ft. Worth TX Status: Offline Points: 1950 |
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you got lucky on that one... Glad all is ok..
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1985 CC 2001-SOLD
Lee Michael Johnson |
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Ranger
Senior Member Joined: August-23-2010 Location: San Diego Status: Offline Points: 151 |
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Your're right, we got lucky. Real lucky!
Jeff |
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8122pbrainard
Grand Poobah Joined: September-14-2006 Location: Three Lakes Wi. Status: Offline Points: 41045 |
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And I just went to traffic court yesterday because I rear ended someone due to ice on the road. It does happen, but still, it was my fault for not driving correctly for conditions. I feel we've all done it!! In my case as well as most, it's really a "wake up call".
BTW, I got off because the person I hit didn't show up in court! |
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TRBenj
Grand Poobah Joined: June-29-2005 Location: NWCT Status: Offline Points: 21192 |
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What, that fender bender you had a few years ago wasnt enough of a wake up call, Pete? |
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Matt R.
Newbie Joined: September-18-2010 Location: Bryan, OH Status: Offline Points: 28 |
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In discussing the layups whether you use cloth, mat, bio...does it matter how thick the final layup is compared to the factory that was a 1/4 inch thick on the stringers? Does it have to be that thick?
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Matt R.
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Ranger
Senior Member Joined: August-23-2010 Location: San Diego Status: Offline Points: 151 |
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We are still moving along, just a lot slower than I would of expected. I ground out the air bubbles, reglassed the area and then laminated the first layer of biax. I also have the other side of the stringer almost finished. Since I have slowed down the process, I'm not getting any air into the layup. I'll post some pictures when I have something interesting to show.
Also, I know I asked this before, but when do you guys suggest think it would be alright to set the hull back on the trailer. After the stringers are glassed, but before the floor? or would you wait until the entire floor is done. I could get a lot more done if I could move it in and out of the garage. My instincts tell me to wait until the floor is in, but I'm hoping that someone can convince me that after the stringers are glassed, the hull will be strong enough. Thanks for the help. Jeff |
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8122pbrainard
Grand Poobah Joined: September-14-2006 Location: Three Lakes Wi. Status: Offline Points: 41045 |
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Jeff,
I see no reason you can't put the boat back on the trailer after you get all the stringer work done. Go for it!!! |
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Ranger
Senior Member Joined: August-23-2010 Location: San Diego Status: Offline Points: 151 |
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You're just the one I needed to hear from.
Thanks, After I get the stringers glassed, I'll drop it to the trailer. Jeff |
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79SNbrady
Senior Member Joined: June-26-2008 Location: athens, Tn Status: Offline Points: 229 |
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im about to order my fiber glass stuff for my boat but how much mill fiber and phenolic microballons should i order? 5qts of both seems a little to much
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"It's just water... not concrete or dirt... so just throw it"
-Parks Bonifay 1979 Ski Nautique - (stringer job completed summer 2012) 2007 236 Team - All White! |
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Keeganino
Grand Poobah Joined: October-27-2009 Location: North Carolina Status: Offline Points: 2063 |
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The microballons are for fairing. I only used cabosil which does not sand easily, but i did not really have to do any fairing. |
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"working on these old boats may not be cost effective but as it shows its what it brings into your life that matters" -Roger
1973 Skier |
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79SNbrady
Senior Member Joined: June-26-2008 Location: athens, Tn Status: Offline Points: 229 |
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what is fairing?
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"It's just water... not concrete or dirt... so just throw it"
-Parks Bonifay 1979 Ski Nautique - (stringer job completed summer 2012) 2007 236 Team - All White! |
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gun-driver
Grand Poobah Joined: July-18-2008 Location: Pittsburgh, Pa Status: Offline Points: 4127 |
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I went through 1-1/2 of the 5qt containers of milled and a 10lb bag of the 1/4 chopped strand.
Along with the cabosil I added the milled fiber to the resin a lot of times for the added strength. I could have gotten away with using less of the 1/4" chopped but I used the milled all the time. I didn't use the micro-ballons. |
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79SNbrady
Senior Member Joined: June-26-2008 Location: athens, Tn Status: Offline Points: 229 |
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i was gonna order that chopped strand but can i just use the epoxy mat tape instead of the chopped strand, as long as i pull apart what i need from the roll of epoxy mat? sorry for the thread jacking. ill move over to my thread
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"It's just water... not concrete or dirt... so just throw it"
-Parks Bonifay 1979 Ski Nautique - (stringer job completed summer 2012) 2007 236 Team - All White! |
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Ranger
Senior Member Joined: August-23-2010 Location: San Diego Status: Offline Points: 151 |
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Well, we are still moving along. The starboard main and secondary are finished with the exception of the biax top cap. The more we do, the better we get at the layups. I sure like using the biax, it really lay's down nice.
I'm still having a tough time doing the entire layup at once, however. Not that there isn't enough time, my back just won't last that long. After a couple of hours working on my knees, I have to get up and out of the boat for a while. I'll try to take a few pictures and get them posted within the next day or two. Jeff |
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Ranger
Senior Member Joined: August-23-2010 Location: San Diego Status: Offline Points: 151 |
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As we are moving along, I'm wondering what others are doing with the drain holes in the stringers. My intentions are to put a layer or 2 of cloth in them. But what are others doing? I'm sure a layer of cloth is going to be a challenge, but I don't want any uncovered wood.
What do you think? Jeff |
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Swatkinz
Platinum Member Joined: December-03-2003 Location: Lexington, SC Status: Offline Points: 1307 |
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Could PVC or another bondable type pipe be halved and then epoxied inside the exposed wood stringer surface? |
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Steve
2011 Sport/Air 200 Excalibur 343 2017 Boatmate Tandem Axle Trailer Former CC owner (77, 80, 95, 88, all SNs) Former Malibu owner (07, 09) |
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TRBenj
Grand Poobah Joined: June-29-2005 Location: NWCT Status: Offline Points: 21192 |
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Epoxy *might* stick to the PVC, but Im not sure what the point of doing that would be.
The purpose is to completely seal off the wood from any water contact. Wrapping the underside of the drains with a layer or 2 of cloth seems like a good idea to me. Its obviously too late now, but doing this before the stringer goes into the boat would make this a simple task. Sorry to rub it in- just thinking out loud! If you cut your piece of cloth like this, it may not be too tough to install. |
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Ranger
Senior Member Joined: August-23-2010 Location: San Diego Status: Offline Points: 151 |
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Thanks TRBenj, I was thinking of doing it exactly like you posted. But I'm sure it will be a pain. Yes, I should of done it prior to bedding the stringer. I actually thought about it, but forgot to do it. (by the way, I really appreciate the time you spend on drawing it out. It makes it much easier to understand what you are saying)
Is this how you did yours? I'm thinking two layers, maybe even narrow strips so that it's easier to do. As far as PVC, I think it would be more difficult at this point, but I appreciate the input. Thanks for the replies, Jeff |
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8122pbrainard
Grand Poobah Joined: September-14-2006 Location: Three Lakes Wi. Status: Offline Points: 41045 |
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Jeff,
Cut your glass just as Tim pictured. Insert it in the half moon cut out along with a balloon. Inflate the balloon and it will hole the lay up in place inside the cut out. |
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TRBenj
Grand Poobah Joined: June-29-2005 Location: NWCT Status: Offline Points: 21192 |
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I havent tested this method myself, but it seems to make sense. I plan to use it on the next wood stringer build that I do. We were comfortable enough with coating the coosa with resin that we didn't feel glassing the drains was necessary. Narrow strips works too- just overlap the edges. I think if you get one good layer of glass down everywhere, thats sufficient.
Cool idea on the baloon, Pete! |
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