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Sticky throttle '97 Sport

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jo-e90 View Drop Down
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    Posted: June-09-2015 at 10:50am
Sticky throttle/tranny control only about the first 1 1/2" to 2" forward than the rest is a breeze. Any advice on diagnosis or disassembly?
Does adding Perfect Pass effect ease of shifting?
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Jonny Quest View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Jonny Quest Quote  Post ReplyReply Direct Link To This Post Posted: June-10-2015 at 1:02pm
The Morse controls are spring loaded as you shift from neutral to the first détente position (both forward and reverse). Is that what you are referring to?
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Post Options Post Options   Thanks (0) Thanks(0)   Quote jo-e90 Quote  Post ReplyReply Direct Link To This Post Posted: June-10-2015 at 1:03pm
Yes
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Jonny Quest View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Jonny Quest Quote  Post ReplyReply Direct Link To This Post Posted: June-10-2015 at 1:08pm
It's designed to do that. That is how you shift into forward/reverse without engaging the throttle advance. When sifting into forward, the shift-lever should move from the 12 o'clock position to the 10 o'clock position and ONLY engage the transmission. For shifting into reverse, the shift-lever should move from the 12 o'clock position to the 2 o'clock position and ONLY engage the transmission. After the detente, the "sticky" feeling should go away as you are only moving the throttle cable.

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jo-e90 View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote jo-e90 Quote  Post ReplyReply Direct Link To This Post Posted: June-10-2015 at 1:14pm
Is there any need to lube the morse control or cables as it never was this difficult to shift last        year?
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Jonny Quest Quote  Post ReplyReply Direct Link To This Post Posted: June-10-2015 at 4:11pm
Un-bolt/screw the Morse Control from its mount. Examine the levers on the back-side. You will note spring and the compression mechanism. Mine has grease applied to the mechanism to mitigate friction. I'd start there and see if anything is binding up or corroded.

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Post Options Post Options   Thanks (0) Thanks(0)   Quote Tlcrawford Quote  Post ReplyReply Direct Link To This Post Posted: June-23-2015 at 6:49pm
Hi Everyone,

I have a Morse MV1 controller and I too am having this problem however, mine is a bit different. Mine not only is tough to move from neutral into forward gear but now, mine has locked into position and I cannot get it to move out of gear. I do recall when I had taken it apart, that there is a cam with several fingered peaks & valleys in it that mated to the neutral / engage button. Mine had jumped the cam lobe of one of these and got stuck. I don't know how it happened and now I don't know how to get it unstuck unless removing the entire throttle assembly from the boat. That's 4 hours I'll never get back in my life. Anyone have any thoughts on what has gone wrong inside of my unit and how I can stop it from happening again?
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Post Options Post Options   Thanks (0) Thanks(0)   Quote KRoundy Quote  Post ReplyReply Direct Link To This Post Posted: June-26-2015 at 5:37pm
That sounds like a dangerous situation. I'd suggest either taking it apart and identify how it can get stuck in gear or replacing the unit entirely.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 8122pbrainard Quote  Post ReplyReply Direct Link To This Post Posted: June-26-2015 at 7:12pm
Originally posted by Tlcrawford Tlcrawford wrote:

Hi Everyone,
Anyone have any thoughts on what has gone wrong inside of my unit and how I can stop it from happening again?

Disconnect the cables so you can identify if the sticking is from them or the helm control. If at the helm, take it apart, clean and re grease. If it's a cable, replace it.
We love pictures BTW!


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Post Options Post Options   Thanks (0) Thanks(0)   Quote Cumby Quote  Post ReplyReply Direct Link To This Post Posted: August-11-2015 at 5:24pm
Originally posted by 8122pbrainard 8122pbrainard wrote:

Originally posted by Tlcrawford Tlcrawford wrote:

Hi Everyone,
Anyone have any thoughts on what has gone wrong inside of my unit and how I can stop it from happening again?

Disconnect the cables so you can identify if the sticking is from them or the helm control. If at the helm, take it apart, clean and re grease. If it's a cable, replace it.
We love pictures BTW!


I think I am having the same problem with sticking. Is it worth trying to spray some lubricant somewhere on the controller before disconnecting and taking apart, or bad idea?
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 8122pbrainard Quote  Post ReplyReply Direct Link To This Post Posted: August-12-2015 at 9:19pm
Originally posted by Cumby Cumby wrote:

I think I am having the same problem with sticking. Is it worth trying to spray some lubricant somewhere on the controller before disconnecting and taking apart, or bad idea?

Glen,
If you've never seen the backside of the helm control, take a look at the manual that's in the reference section. You'll see there really isn't a spot to spray any lubricant. There's sort of a gearbox and it's greased. Leave the wd40 with your wife to stop the kitchen cabinet doors from squeaking or give it to a "back yard mechanic" neighbor! Dig in and open it up! BTW, there's a complete thread on rebuilding the helm controls. I'll see if I can search it out. Check the FAQ thread.

It is in the FAQ thread! Here's a link.


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Post Options Post Options   Thanks (0) Thanks(0)   Quote Cumby Quote  Post ReplyReply Direct Link To This Post Posted: August-14-2015 at 10:00pm
Originally posted by 8122pbrainard 8122pbrainard wrote:

Originally posted by Cumby Cumby wrote:

I think I am having the same problem with sticking. Is it worth trying to spray some lubricant somewhere on the controller before disconnecting and taking apart, or bad idea?

Glen,
If you've never seen the backside of the helm control, take a look at the manual that's in the reference section. You'll see there really isn't a spot to spray any lubricant. There's sort of a gearbox and it's greased. Leave the wd40 with your wife to stop the kitchen cabinet doors from squeaking or give it to a "back yard mechanic" neighbor! Dig in and open it up! BTW, there's a complete thread on rebuilding the helm controls. I'll see if I can search it out. Check the FAQ thread.

It is in the FAQ thread! Here's a link.


Thanks Pete. I didn't see that when I searched the sight before. Looks very helpful and I see what you're saying. Doesn't my 99 have a different controller...it doesn't look exactly the same from the pictures? Is that manual close enough to give me an idea on how to take it apart?
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 8122pbrainard Quote  Post ReplyReply Direct Link To This Post Posted: August-14-2015 at 10:06pm
Glen,
The back side guts are very similar.


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