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1977 302 PCM Engine

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Gary S View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Gary S Quote  Post ReplyReply Direct Link To This Post Posted: November-22-2018 at 10:59am
You problem will be the reverse rotation. Others have thought of going the roller route but come to a screeching hault when they see the cash outlay. I have heard its in the thousands. As far as I know all new reverse 302 cams are 351 order,why produce 2 different ones when one better one is available. Cam Research is a trusted Ford cam supplier.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Mille1sj Quote  Post ReplyReply Direct Link To This Post Posted: November-22-2018 at 10:10am
I finally had time to get back into the engine repair, I have been trying to figure out what I want to do with the Camshaft. I found a company online (that is actually only a few miles from my house, I had no idea what they did). Its called LSM Engineering Systems, they make custom camshafts for pretty much everything, automotive, racing, agriculture, locomotives, etc. The owner gave me a tour of the facility, I have a lot of experience grinding gears and transmission/axle components and I was quite impressed with the facility.

I dropped my cam off to him yesterday, he is going to scan it and check it out on the CMM. He said he should be able to get back to me next week with a few options, Roller Cam, improved Flat Tappet, or making a new one identical to the original.

He also mentioned changing the firing order to match the 351 (same as the 302 HO engines). Has anyone changed their firing order on a 302?

I'll keep you updated, but if the price is right, I am going to upgrade to a roller.



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Mille1sj View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Mille1sj Quote  Post ReplyReply Direct Link To This Post Posted: October-30-2018 at 2:28pm
The heads we are going to build are GT40P 4 bar heads.

It’s unfortunate that nobody has come out with a reverse rotation roller cam. I get it though, probably not a lot of demand for them.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote JoeinNY Quote  Post ReplyReply Direct Link To This Post Posted: October-30-2018 at 12:25pm
Originally posted by Mille1sj Mille1sj wrote:

I know we have been talking paint quite a bit on here but I have a few more engine specific questions. As I started tearing into the engine, I found a few concerns, burnt valve, pitted lash cap and worn rockers.

I just dropped the engine off to a friend at his machine shop to take a look at the cylinder bores to see if they need to be opened up. We have been discussing roller cam vs flat tap. I would like to go to a roller if they are even available. So far my search has found nothing for a reverse rotation roller cam. Has anyone found one or are they just not out there.

After reading a few other threads, I am going to the GT40 heads.


RH roller cams do not exist in the wild - a lot of money might get you a custom one built. You would do better with gt40p heads than gt40 for less money.   There are some aluminum aftermarket heads that are pretty cheap now as well that seem to be ok.

If you need rockers some 1.7 roller rockers (pedestal mount) for those gt40ps seem to be a good upgrade for the wussy flat tappet rh cams that are available...
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Mille1sj View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Mille1sj Quote  Post ReplyReply Direct Link To This Post Posted: October-30-2018 at 12:16pm
I know we have been talking paint quite a bit on here but I have a few more engine specific questions. As I started tearing into the engine, I found a few concerns, burnt valve, pitted lash cap and worn rockers.

I just dropped the engine off to a friend at his machine shop to take a look at the cylinder bores to see if they need to be opened up. We have been discussing roller cam vs flat tap. I would like to go to a roller if they are even available. So far my search has found nothing for a reverse rotation roller cam. Has anyone found one or are they just not out there.

After reading a few other threads, I am going to the GT40 heads.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote KENO Quote  Post ReplyReply Direct Link To This Post Posted: October-29-2018 at 9:56pm
Originally posted by 89Nautique2001 89Nautique2001 wrote:

Looks like John Deere Green


Here's a picture of my manifold from 1976 and a piece of metal painted JD green that I took today while doing some paint touch up on a JD tractor

Hardly any difference at all especially when doing touch up on the manifold

Maybe TRB is talking about the 72 Waukesha color being a lot lighter or something?

Maybe there are different shades of JD green

Edit there is JD green (started in spring 1989) and JD Classic Green (before spring of 1989), what I used was Krylon 1932


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Post Options Post Options   Thanks (0) Thanks(0)   Quote 8122pbrainard Quote  Post ReplyReply Direct Link To This Post Posted: October-29-2018 at 4:32pm
Originally posted by JoeinNY JoeinNY wrote:

Originally posted by Mille1sj Mille1sj wrote:

Did they leave the automotive plant the lighter blue then get painted again by PCM?



Quite possibly, the current PCM engines come in painted from the factory - modified to marinize and then repainted (usually wires/electrical components and all ) at PCM. I suspect all marinizers have basically been the same process..

Steve,
I really doubt that PCM (or any marinizer) would take the time and effort to strip the OEM paint before painting the engine their color.


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Post Options Post Options   Thanks (0) Thanks(0)   Quote JoeinNY Quote  Post ReplyReply Direct Link To This Post Posted: October-29-2018 at 4:18pm
Originally posted by Mille1sj Mille1sj wrote:

Did they leave the automotive plant the lighter blue then get painted again by PCM?



Quite possibly, the current PCM engines come in painted from the factory - modified to marinize and then repainted (usually wires/electrical components and all ) at PCM. I suspect all marinizers have basically been the same process..
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Mille1sj Quote  Post ReplyReply Direct Link To This Post Posted: October-29-2018 at 3:47pm
I pulled the engine and started taking it apart. I noticed that it has lighter blue paint under the dark typical 302 PCM color. Did they leave the automotive plant the lighter blue then get painted again by PCM?

You can see the lighter blue where the oil pan paint is starting to flake and on the back of the engine.

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Post Options Post Options   Thanks (0) Thanks(0)   Quote TRBenj Quote  Post ReplyReply Direct Link To This Post Posted: October-21-2018 at 3:49am
No, it’s significantly lighter/brighter than Deere.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 89Nautique2001 Quote  Post ReplyReply Direct Link To This Post Posted: October-20-2018 at 1:23pm
Looks like John Deere Green
------- They are only original once! ------
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Faceplant Quote  Post ReplyReply Direct Link To This Post Posted: October-18-2018 at 9:38pm
Oh my word . That color green on an engine sure is one of those " what has been seen can not be unseen " situations .
Feels like I am hanging 10 but in reality - probably hanging 6.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote KENO Quote  Post ReplyReply Direct Link To This Post Posted: October-18-2018 at 6:30pm
Originally posted by Gary S Gary S wrote:

Originally posted by KENO KENO wrote:

Here's a real picture


I think this is a fake unless you include a picture of today’s newspaper in the foreground


What......., you want me to spend some money on this?
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Gary S Quote  Post ReplyReply Direct Link To This Post Posted: October-18-2018 at 2:46pm
Originally posted by KENO KENO wrote:

Here's a real picture


I think this is a fake unless you include a picture of today’s newspaper in the foreground
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Post Options Post Options   Thanks (0) Thanks(0)   Quote KENO Quote  Post ReplyReply Direct Link To This Post Posted: October-18-2018 at 2:33pm
Originally posted by 8122pbrainard 8122pbrainard wrote:

Originally posted by KENO KENO wrote:

Here's a real picture

Originally posted by KENO KENO wrote:

Originally posted by Faceplant Faceplant wrote:

Does anybody have a pic of the green manifolds ? Just curious .


If you were to check back later today, I bet you'll see some green manifolds

Ken.
Why didn't you post the picture 4 and a half hours ago?

IMG]uploads/253/pcm_green_exh_manifold.jpg[/IMG]
What else can I do wrong per Ken today?


I had to come up with that card, write the note and uncover the boat

I guess your sense of humor is missing somewhat today..
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 8122pbrainard Quote  Post ReplyReply Direct Link To This Post Posted: October-18-2018 at 2:04pm
Originally posted by KENO KENO wrote:

Here's a real picture

Originally posted by KENO KENO wrote:

Originally posted by Faceplant Faceplant wrote:

Does anybody have a pic of the green manifolds ? Just curious .


If you were to check back later today, I bet you'll see some green manifolds

Ken.
Why didn't you post the picture 4 and a half hours ago?

IMG]uploads/253/pcm_green_exh_manifold.jpg[/IMG]
What else can I do wrong per Ken today?


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Post Options Post Options   Thanks (0) Thanks(0)   Quote TRBenj Quote  Post ReplyReply Direct Link To This Post Posted: October-18-2018 at 2:02pm
From our ‘72 Waukesha, which I think used the same colors as later PCM’s (through ‘78, anyways), save for the valve covers which later were dark blue instead of green.

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Post Options Post Options   Thanks (0) Thanks(0)   Quote KENO Quote  Post ReplyReply Direct Link To This Post Posted: October-18-2018 at 1:18pm
Here's a real picture

Like TRB and others have said in the past, it's darker than Grabber green which gets mentioned in numerous posts as being something close.

Paint has held up pretty well for 42 years and lots of hours of use.



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Post Options Post Options   Thanks (0) Thanks(0)   Quote Mille1sj Quote  Post ReplyReply Direct Link To This Post Posted: October-18-2018 at 10:27am
That is what my original manifolds looked like, with a few rusted holes and water leaking out of them.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 8122pbrainard Quote  Post ReplyReply Direct Link To This Post Posted: October-18-2018 at 10:05am


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Post Options Post Options   Thanks (0) Thanks(0)   Quote KENO Quote  Post ReplyReply Direct Link To This Post Posted: October-18-2018 at 9:35am
Originally posted by Faceplant Faceplant wrote:

Does anybody have a pic of the green manifolds ? Just curious .


If you were to check back later today, I bet you'll see some green manifolds
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Faceplant Quote  Post ReplyReply Direct Link To This Post Posted: October-18-2018 at 12:32am
Does anybody have a pic of the green manifolds ? Just curious .
Feels like I am hanging 10 but in reality - probably hanging 6.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote va-river-tique Quote  Post ReplyReply Direct Link To This Post Posted: October-17-2018 at 11:45am
For what it's worth, I don't have any reason to believe my barn find 77 Tique with the PCM 302 not to be original and I found that the engine was 2 shades of ford blue with the green manifolds. For instance the block was Ford Blue while the oil pan was a rubberized old ford blue with white stamped lettering on the bottom. The carb linkage and starter solenoid plate were Ford Blue. My thoughts were when the engine was marinized some of those components were painted Old Ford Blue, at least on my engine.

When I rebuilt the engine I chose to paint the complete engine old ford blue (Dupli-Color DE1621). With the manifolds I originally went with Dupli-Color Grabber Green DE1641 but I found that Rust-Oleum Grabber Green to be more of a match to the original manifolds.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote KENO Quote  Post ReplyReply Direct Link To This Post Posted: October-16-2018 at 11:01pm
Originally posted by Mille1sj Mille1sj wrote:

Originally posted by KENO KENO wrote:

Why do I have this wild urge to go listen to some oldies like "Fly like an Eagle"   "Abracadabra" and   "Take the money and run" ?


It wouldn’t be a normal day if I didn’t get at least one Steve Miller comment.


Glad to make it a normal day

The whole engine was the same shade of blue, with those bright green exhaust manifolds
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Post Options Post Options   Thanks (0) Thanks(0)   Quote tryathlete Quote  Post ReplyReply Direct Link To This Post Posted: October-16-2018 at 10:40pm
Originally posted by 8122pbrainard 8122pbrainard wrote:

Originally posted by Mille1sj Mille1sj wrote:

I am not opposed to wet paint and primer. I assumed powder would hold up better being baked on. If that’s not the case, wet paint would be fine.

Steve,
I feel you have the wrong idea about powder coating. The "baking" is not to adhere the coating but to melt it. It's basically a plastic powder sprayed onto a warm surface and then when it goes back into the oven the powder melts together. Adhesion has been improved through the years but it's still not as good as wet paint where there's a chemical bonding. Have you ever had the plastic coating on plier handles slip off? I always use that as an analogy.


Pete, with all due respect—powder coating is vastly superior to wet sprayed coatings and is the standard bearer for durability and chip resistance and especially corrosion performance. I’ve been in metal finishing 1/2 of my 35 working years and powder coating and e-coatings (electrophoretic) as well as autodeposited coatongs have surpassed wet coatings. I think you may be operating on old information. From my perspective, wet spray is the easiest and most affordable way to get this job done.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Gary S Quote  Post ReplyReply Direct Link To This Post Posted: October-16-2018 at 10:35pm
Over in the UK on things like motorcycle parts, they sandblast,zinc plate then power coat. That seems like a better way,but it was not cheap
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Mille1sj Quote  Post ReplyReply Direct Link To This Post Posted: October-16-2018 at 10:23pm
Originally posted by Duane in Indy Duane in Indy wrote:

Originally posted by 8122pbrainard 8122pbrainard wrote:


Steve,
I feel you have the wrong idea about powder coating. The "baking" is not to adhere the coating but to melt it. It's basically a plastic powder sprayed onto a warm surface and then when it goes back into the oven the powder melts together. Adhesion has been improved through the years but it's still not as good as wet paint where there's a chemical bonding. Have you ever had the plastic coating on plier handles slip off? I always use that as an analogy.


All of the powder coating that I have had done had to be sand blasted first to give it a surface to bite onto. Questionable as to which method adheres the best when each is properly applied. Paint is probably easier to color match.
All my tools had a "plastidip" applied to them and not a powder coating. Apparently yours are different.


I get what you are saying Pete, powder coat could create more of a shell than a chemical bond from primer and paint. Not a marine application but manufacturing axles we always acid wash then prime and paint. Seems to hold up to high heat and weather conditions. If I got the powder route I will definitely sand blast first.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Mille1sj Quote  Post ReplyReply Direct Link To This Post Posted: October-16-2018 at 10:06pm
Originally posted by KENO KENO wrote:

Why do I have this wild urge to go listen to some oldies like "Fly like an Eagle"   "Abracadabra" and   "Take the money and run" ?


It wouldn’t be a normal day if I didn’t get at least one Steve Miller comment.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Mille1sj Quote  Post ReplyReply Direct Link To This Post Posted: October-16-2018 at 10:05pm


[/QUOTE]

That is the color of mine, with some additional gunk on it.

Is your PCM intake manifold the same color? My intake is the lighter blue, my wife couldn’t remember if her father ever replaced it.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Duane in Indy Quote  Post ReplyReply Direct Link To This Post Posted: October-16-2018 at 10:02pm
Originally posted by 8122pbrainard 8122pbrainard wrote:


Steve,
I feel you have the wrong idea about powder coating. The "baking" is not to adhere the coating but to melt it. It's basically a plastic powder sprayed onto a warm surface and then when it goes back into the oven the powder melts together. Adhesion has been improved through the years but it's still not as good as wet paint where there's a chemical bonding. Have you ever had the plastic coating on plier handles slip off? I always use that as an analogy.


All of the powder coating that I have had done had to be sand blasted first to give it a surface to bite onto. Questionable as to which method adheres the best when each is properly applied. Paint is probably easier to color match.
All my tools had a "plastidip" applied to them and not a powder coating. Apparently yours are different.
Keep it as original as YOU want it
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