1977 302 PCM Engine |
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Gary S
Grand Poobah Joined: November-30-2006 Location: Illinois Status: Offline Points: 14096 |
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You problem will be the reverse rotation. Others have thought of going the roller route but come to a screeching hault when they see the cash outlay. I have heard its in the thousands. As far as I know all new reverse 302 cams are 351 order,why produce 2 different ones when one better one is available. Cam Research is a trusted Ford cam supplier.
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Mille1sj
Senior Member Joined: October-01-2007 Location: United States Status: Offline Points: 278 |
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I finally had time to get back into the engine repair, I have been trying to figure out what I want to do with the Camshaft. I found a company online (that is actually only a few miles from my house, I had no idea what they did). Its called LSM Engineering Systems, they make custom camshafts for pretty much everything, automotive, racing, agriculture, locomotives, etc. The owner gave me a tour of the facility, I have a lot of experience grinding gears and transmission/axle components and I was quite impressed with the facility.
I dropped my cam off to him yesterday, he is going to scan it and check it out on the CMM. He said he should be able to get back to me next week with a few options, Roller Cam, improved Flat Tappet, or making a new one identical to the original. He also mentioned changing the firing order to match the 351 (same as the 302 HO engines). Has anyone changed their firing order on a 302? I'll keep you updated, but if the price is right, I am going to upgrade to a roller. |
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Mille1sj
Senior Member Joined: October-01-2007 Location: United States Status: Offline Points: 278 |
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The heads we are going to build are GT40P 4 bar heads.
It’s unfortunate that nobody has come out with a reverse rotation roller cam. I get it though, probably not a lot of demand for them. |
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JoeinNY
Grand Poobah Joined: October-19-2005 Location: United States Status: Offline Points: 5698 |
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RH roller cams do not exist in the wild - a lot of money might get you a custom one built. You would do better with gt40p heads than gt40 for less money. There are some aluminum aftermarket heads that are pretty cheap now as well that seem to be ok. If you need rockers some 1.7 roller rockers (pedestal mount) for those gt40ps seem to be a good upgrade for the wussy flat tappet rh cams that are available... |
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Mille1sj
Senior Member Joined: October-01-2007 Location: United States Status: Offline Points: 278 |
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I know we have been talking paint quite a bit on here but I have a few more engine specific questions. As I started tearing into the engine, I found a few concerns, burnt valve, pitted lash cap and worn rockers.
I just dropped the engine off to a friend at his machine shop to take a look at the cylinder bores to see if they need to be opened up. We have been discussing roller cam vs flat tap. I would like to go to a roller if they are even available. So far my search has found nothing for a reverse rotation roller cam. Has anyone found one or are they just not out there. After reading a few other threads, I am going to the GT40 heads. |
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KENO
Grand Poobah Joined: June-06-2004 Location: United States Status: Offline Points: 11118 |
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Here's a picture of my manifold from 1976 and a piece of metal painted JD green that I took today while doing some paint touch up on a JD tractor Hardly any difference at all especially when doing touch up on the manifold Maybe TRB is talking about the 72 Waukesha color being a lot lighter or something? Maybe there are different shades of JD green Edit there is JD green (started in spring 1989) and JD Classic Green (before spring of 1989), what I used was Krylon 1932
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8122pbrainard
Grand Poobah Joined: September-14-2006 Location: Three Lakes Wi. Status: Offline Points: 41045 |
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Steve, I really doubt that PCM (or any marinizer) would take the time and effort to strip the OEM paint before painting the engine their color. |
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JoeinNY
Grand Poobah Joined: October-19-2005 Location: United States Status: Offline Points: 5698 |
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Quite possibly, the current PCM engines come in painted from the factory - modified to marinize and then repainted (usually wires/electrical components and all ) at PCM. I suspect all marinizers have basically been the same process.. |
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Mille1sj
Senior Member Joined: October-01-2007 Location: United States Status: Offline Points: 278 |
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I pulled the engine and started taking it apart. I noticed that it has lighter blue paint under the dark typical 302 PCM color. Did they leave the automotive plant the lighter blue then get painted again by PCM?
You can see the lighter blue where the oil pan paint is starting to flake and on the back of the engine. |
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TRBenj
Grand Poobah Joined: June-29-2005 Location: NWCT Status: Offline Points: 21186 |
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No, it’s significantly lighter/brighter than Deere.
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89Nautique2001
Newbie Joined: May-07-2007 Location: Lake Delhi, Ia Status: Offline Points: 31 |
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Looks like John Deere Green
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------- They are only original once! ------
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Faceplant
Senior Member Joined: July-27-2013 Location: Otter Lake , Mi Status: Offline Points: 417 |
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Oh my word . That color green on an engine sure is one of those " what has been seen can not be unseen " situations .
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Feels like I am hanging 10 but in reality - probably hanging 6.
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KENO
Grand Poobah Joined: June-06-2004 Location: United States Status: Offline Points: 11118 |
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What......., you want me to spend some money on this? |
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Gary S
Grand Poobah Joined: November-30-2006 Location: Illinois Status: Offline Points: 14096 |
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I think this is a fake unless you include a picture of today’s newspaper in the foreground |
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KENO
Grand Poobah Joined: June-06-2004 Location: United States Status: Offline Points: 11118 |
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I had to come up with that card, write the note and uncover the boat I guess your sense of humor is missing somewhat today.. |
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8122pbrainard
Grand Poobah Joined: September-14-2006 Location: Three Lakes Wi. Status: Offline Points: 41045 |
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Ken. Why didn't you post the picture 4 and a half hours ago? IMG]uploads/253/pcm_green_exh_manifold.jpg[/IMG] What else can I do wrong per Ken today? |
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TRBenj
Grand Poobah Joined: June-29-2005 Location: NWCT Status: Offline Points: 21186 |
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From our ‘72 Waukesha, which I think used the same colors as later PCM’s (through ‘78, anyways), save for the valve covers which later were dark blue instead of green.
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KENO
Grand Poobah Joined: June-06-2004 Location: United States Status: Offline Points: 11118 |
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Here's a real picture
Like TRB and others have said in the past, it's darker than Grabber green which gets mentioned in numerous posts as being something close. Paint has held up pretty well for 42 years and lots of hours of use. |
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Mille1sj
Senior Member Joined: October-01-2007 Location: United States Status: Offline Points: 278 |
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That is what my original manifolds looked like, with a few rusted holes and water leaking out of them.
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8122pbrainard
Grand Poobah Joined: September-14-2006 Location: Three Lakes Wi. Status: Offline Points: 41045 |
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KENO
Grand Poobah Joined: June-06-2004 Location: United States Status: Offline Points: 11118 |
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If you were to check back later today, I bet you'll see some green manifolds |
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Faceplant
Senior Member Joined: July-27-2013 Location: Otter Lake , Mi Status: Offline Points: 417 |
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Does anybody have a pic of the green manifolds ? Just curious .
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Feels like I am hanging 10 but in reality - probably hanging 6.
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va-river-tique
Groupie Joined: February-01-2008 Location: Da Ville, Va Status: Offline Points: 63 |
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For what it's worth, I don't have any reason to believe my barn find 77 Tique with the PCM 302 not to be original and I found that the engine was 2 shades of ford blue with the green manifolds. For instance the block was Ford Blue while the oil pan was a rubberized old ford blue with white stamped lettering on the bottom. The carb linkage and starter solenoid plate were Ford Blue. My thoughts were when the engine was marinized some of those components were painted Old Ford Blue, at least on my engine.
When I rebuilt the engine I chose to paint the complete engine old ford blue (Dupli-Color DE1621). With the manifolds I originally went with Dupli-Color Grabber Green DE1641 but I found that Rust-Oleum Grabber Green to be more of a match to the original manifolds. |
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KENO
Grand Poobah Joined: June-06-2004 Location: United States Status: Offline Points: 11118 |
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Glad to make it a normal day The whole engine was the same shade of blue, with those bright green exhaust manifolds |
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tryathlete
Platinum Member Joined: April-19-2013 Location: Lake Villa, IL Status: Offline Points: 1797 |
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Pete, with all due respect—powder coating is vastly superior to wet sprayed coatings and is the standard bearer for durability and chip resistance and especially corrosion performance. I’ve been in metal finishing 1/2 of my 35 working years and powder coating and e-coatings (electrophoretic) as well as autodeposited coatongs have surpassed wet coatings. I think you may be operating on old information. From my perspective, wet spray is the easiest and most affordable way to get this job done. |
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Gary S
Grand Poobah Joined: November-30-2006 Location: Illinois Status: Offline Points: 14096 |
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Over in the UK on things like motorcycle parts, they sandblast,zinc plate then power coat. That seems like a better way,but it was not cheap
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Mille1sj
Senior Member Joined: October-01-2007 Location: United States Status: Offline Points: 278 |
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I get what you are saying Pete, powder coat could create more of a shell than a chemical bond from primer and paint. Not a marine application but manufacturing axles we always acid wash then prime and paint. Seems to hold up to high heat and weather conditions. If I got the powder route I will definitely sand blast first. |
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Mille1sj
Senior Member Joined: October-01-2007 Location: United States Status: Offline Points: 278 |
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It wouldn’t be a normal day if I didn’t get at least one Steve Miller comment. |
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Mille1sj
Senior Member Joined: October-01-2007 Location: United States Status: Offline Points: 278 |
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[/QUOTE] That is the color of mine, with some additional gunk on it. Is your PCM intake manifold the same color? My intake is the lighter blue, my wife couldn’t remember if her father ever replaced it. |
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Duane in Indy
Platinum Member Joined: October-26-2015 Location: Indiana Status: Offline Points: 1578 |
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All of the powder coating that I have had done had to be sand blasted first to give it a surface to bite onto. Questionable as to which method adheres the best when each is properly applied. Paint is probably easier to color match. All my tools had a "plastidip" applied to them and not a powder coating. Apparently yours are different. |
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Keep it as original as YOU want it
1978 Mustang (modified) |
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