1987 BFN Restoration |
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tbeard ![]() Senior Member ![]() ![]() Joined: April-26-2012 Location: Fort Worth TX Status: Offline Points: 387 |
![]() ![]() ![]() ![]() ![]() Posted: January-27-2025 at 3:17am |
I bought the boat in December 2024. This is my 4th BFN. It sat for years indoors and then moved outside with a tarp that leaked but the plug was out….LOL The boat needs a lot of work. I started taking it apart last week so I could get a better assessment and get a game plan to restore it. Engine rotates fine with plugs out and lubricant in
cylinders. The floor and all Stringers need replacement. Upholstery is mostly
there but will be replaced 100%. The Gel Coat is semi good…..Well see if it can
be brought back.The Dash is 100% complete and pretty good condition.I removed the windshield, dash pod, interior, all
accessories, fuel tank, prop, deck ect. Disassembled the motor down to the
short block with everything ID. |
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Thanks.......Tom
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Kristof ![]() Grand Poobah ![]() ![]() Joined: October-08-2007 Location: Bree, Belgium Status: Offline Points: 3406 |
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Another classic CC will be saved... You just gotta love it.
Just flood us with pictures
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MartyMabe ![]() Grand Poobah ![]() ![]() Joined: February-21-2006 Location: High Point,NC Status: Offline Points: 3997 |
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Email me mtmabe@northstate.net I'll look in my stash and if I have a set of these BFN Trailer Decals. If so I'll donate them to the restoration process ! But you'll also need manufacture decals and New Dash Plaques. ![]() ![]() |
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tbeard ![]() Senior Member ![]() ![]() Joined: April-26-2012 Location: Fort Worth TX Status: Offline Points: 387 |
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Thx Marty...I have purchased the Dash Plaque and Decals from you in the past! I will have to review all the decals I need and let you know. Regards.....Tom
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Thanks.......Tom
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tbeard ![]() Senior Member ![]() ![]() Joined: April-26-2012 Location: Fort Worth TX Status: Offline Points: 387 |
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Update on the tear-down. I'm at the point of pulling the engine/trans.
It easy to tear one down.....Putting it back together is another story...... ![]() ![]() ![]() |
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Thanks.......Tom
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tbeard ![]() Senior Member ![]() ![]() Joined: April-26-2012 Location: Fort Worth TX Status: Offline Points: 387 |
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Started to tear down the 454 so it would not be so heave lifting out of the boat. Good news the Top end came apart no problem......Bad news is the Block is cracked. looks like a Freeze crack. I am kinda not surprised due to the poor care of the boat. I have found another Gen 4 - 454 Block that is fresh machined .030 over and 4 Bolt mains. The seller also had a nice set of 336781 Heads that I purchased which will make more power. ![]() ![]() ![]() |
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Thanks.......Tom
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tbeard ![]() Senior Member ![]() ![]() Joined: April-26-2012 Location: Fort Worth TX Status: Offline Points: 387 |
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Removed all the wood except for the 2 Main Stringers. My plan is to
support the hull using 5 point contact 2 at rear edges and 2 just in front of
the dash outside area and one support under the Keel.........while taking pressure off the trailer. Trailer will stay
under the boat but semi loose. (BTW I am open to input with this if there
is a better way)!!!!! ![]() |
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Thanks.......Tom
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Jonny Quest ![]() Grand Poobah ![]() ![]() Joined: August-20-2013 Location: Utah--via Texas Status: Offline Points: 3005 |
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You got this. Keep posting pics!
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Current
2003 Ski Nautique 206 Limited Previous 2001 Ski Nautique Open Bow 1994 Ski Nautique Open Bow Aqua skiing, ergo sum |
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63 Skier ![]() Grand Poobah ![]() ![]() Joined: October-06-2006 Location: Concord, NH Status: Offline Points: 4288 |
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Looks like a great project! You mention the "new" 454 will make a bit more power, any plans to go further with that? I've got so much respect for people who take on projects like this, really impressive.
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'63 American Skier - '98 Sport Nautique
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pjsmoreno ![]() Senior Member ![]() Joined: April-25-2016 Location: Liberty, Mo Status: Offline Points: 198 |
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You're moving right along with this project! Now the fun part of putting it back together.
Like the idea of a fresh 454 four bolt main and 781 heads!
You got a date you shooting for to have it completed? |
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tbeard ![]() Senior Member ![]() ![]() Joined: April-26-2012 Location: Fort Worth TX Status: Offline Points: 387 |
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Thanks for the input on this project. Hopefully mid summer it will be done. Im not going crazy from a schedule standpoint plus the boat is in our carport which I hung heavy plastic up so I could work in the weather elements. But the high today was 40 degrees. I'm tackling the Floor first to get that job out of the way so weather plays a big part due to warmer temps for the Epoxy work. For the Big Block I have a very nice set of 781 Heads which will get everything new.... 1.880/2.190 SS valves & matching springs. Plan to increase the pistons from flat top to .150 dome which will be right 9.5 compression. Plan to call Howard's Cams and work with them on a cam. I do not want a radical camshaft that makes driving the boat unwieldy.....but will improve performance throughout the range. I also plan to have the Borg Warner 1:1 Trans rebuilt. Motor changes:
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Thanks.......Tom
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samudj01 ![]() Gold Member ![]() ![]() Joined: March-10-2009 Location: NC Status: Offline Points: 981 |
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Not sure the temps you are looking for but for reference we used US composites epoxy and were in my garage in the dead of winter. It did well in 55 degrees in the garage. We would run some propane heaters to get it to 55 minimum. If anything, it gave us a little more working time. Great looking job so far and I look forward to seeing your progress!
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78 Ski Tique, 72 Skier w/302's, 93 SN w/351 & 17 GS22 w/zr409
Previous - 99 Sport Nautique w/GT40 and 87 Martinique w/351 |
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tbeard ![]() Senior Member ![]() ![]() Joined: April-26-2012 Location: Fort Worth TX Status: Offline Points: 387 |
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Thanks, Yes I am actually making a supplies list for US Composites this week. The carport works great for this type of dirty work. After I enclosed it by hanging the heavy plastic on the inside I can run a space heater and it will warms it up no problem. DO you know how long the Epoxy has to cure with temps above the 55 degrees? Thanks.....Tom
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Thanks.......Tom
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samudj01 ![]() Gold Member ![]() ![]() Joined: March-10-2009 Location: NC Status: Offline Points: 981 |
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We were laying it in the evenings and by the morning it seemed pretty cured...that said, at 55 deg, it wasn't workable as I recall. By the evening it was ready to clean the amine blush off, sand, and lay more glass. This is memory from a few years ago.
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78 Ski Tique, 72 Skier w/302's, 93 SN w/351 & 17 GS22 w/zr409
Previous - 99 Sport Nautique w/GT40 and 87 Martinique w/351 |
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