Exhaust manifolds |
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dans
Senior Member Joined: March-23-2006 Location: United States Status: Offline Points: 187 |
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Posted: December-18-2007 at 1:17am |
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This will be my third season coming up with my 82 2001. When winterizing I always skipped the draining of my manifolds & flushed them with coolant cause the drain plugs looked bad.Well my fear was on the money cause after removing the plugs one side is stripped out real good.I was able to get it back in & epoxy it for a temporary fix( only stays in for a quarter turn). I guess I need the manifold kit from skidim & two new manifolds.No reason just fixing one & having another old one.My question is - I guess I can clean up the risers & just replace the manifolds with the new gasket & hardware kit ? Any tips on putting them on would be great. The 8 bolts one the bad side already came loose so I guess I got lucky. Are these really easy to do ? Looks like they just bolt right on with the gaskets in the right places. I could go another season with the rigged manifold but I don't want to risk hydro locking the motor one day.The plugs are rusted up & almost gone . Thanks ! Dan
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boat dr
Grand Poobah Joined: June-27-2004 Location: United States Status: Offline Points: 4245 |
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Dan, I have a complete set that only have a few hours on them, Replaced with a set of Hi-Teks. They are taking up room in the shop , and need a new home. Give me a call and see if we can work something out......Boat dr
1-318-386-2825 Billy |
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dans
Senior Member Joined: March-23-2006 Location: United States Status: Offline Points: 187 |
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It's gonna be a while before I can buy any . I will send you a message if you still have them in Feb. X - mas broke me.So they are new & no rust yet ? If by some reason you sell them dirt cheap for extra low price for x mas $$$ let me know. I can't afford more than $100.00 before Feb. & I know they are worth more than that.Thanks Billy ! Danstephens69@hotmail.com
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8122pbrainard
Grand Poobah Joined: September-14-2006 Location: Three Lakes Wi. Status: Offline Points: 41045 |
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Dan, I don't want to spoil cleaning up Billy's shop from left over parts but are the drains the only problem? If the manifolds are still in good shape, I would remove them, clean up the matting surfaces and chase the threads on the drains. There is a good thread on putting abrasive paper on a flat surface for freashening up the mating surface and all you would need for the drains is a tap for chasing and new plugs.
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dans
Senior Member Joined: March-23-2006 Location: United States Status: Offline Points: 187 |
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Thanks Pete for your help. They really need to be replaced. I could fix them for a couple seasons but they really are old & rusted out.The plugs are almost rusted out to were they are falling apart from the inside.If I had a larger new plug I could re thread them.Are the manifolds really as easy as just bolt on with the gaskets? Thanks.
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8122pbrainard
Grand Poobah Joined: September-14-2006 Location: Three Lakes Wi. Status: Offline Points: 41045 |
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Dan, Yes they just bolt on with the gaskets. I was just trying to save you some $ because you said it was tough this Christmas.
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87BFN owner
Grand Poobah Joined: August-25-2006 Location: Saline, MI Status: Offline Points: 2194 |
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Dan
Make it easy on yourself, goto the hardware store and buy four bolts that are about a half inch longer then your manifold bolts. Then cut the heads off those four bolts and grind a point on them. This will allow you to put two in each manifold and these studs will locate the holes. No messing around thread the other bolts in snug then remove the studs and replace with the last two bolts. This way it makes changing manifolds a one man job with out the hassle. |
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Mark Mel
Gold Member Joined: September-16-2005 Location: United States Status: Offline Points: 583 |
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What about a helicoil kit? I know you're not supposed to do stainless and iron but I think the helicoils come in other materials.
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8122pbrainard
Grand Poobah Joined: September-14-2006 Location: Three Lakes Wi. Status: Offline Points: 41045 |
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If you are going to drill and tap for a thread insert why even bother? If there is enough meat in the boss area of the casting, just go to the next pipe size! |
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Mark Mel
Gold Member Joined: September-16-2005 Location: United States Status: Offline Points: 583 |
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Even better idea.
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79nautique
Grand Poobah Joined: January-27-2004 Location: United States Status: Offline Points: 7872 |
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good luck taping cast iron to the next larges size. Alos why bother cutting the heads off a bolt just buy some threaded rod or studs. |
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8122pbrainard
Grand Poobah Joined: September-14-2006 Location: Three Lakes Wi. Status: Offline Points: 41045 |
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Chris, What problems do you have with tapping cast iron?
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79nautique
Grand Poobah Joined: January-27-2004 Location: United States Status: Offline Points: 7872 |
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It's extremely hard and breaks taps.
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8122pbrainard
Grand Poobah Joined: September-14-2006 Location: Three Lakes Wi. Status: Offline Points: 41045 |
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I've never had the problem with cast. A cast weldment yes - it is hard. Have you found that the breakage is due to sticking the tap? The tried and true lubricant is kerosene but Tap Magic, if you have it is even better. |
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87BFN owner
Grand Poobah Joined: August-25-2006 Location: Saline, MI Status: Offline Points: 2194 |
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Pete
Tap magic is great stuff. We use it at work and I have not broke a tap yet while using it. 79 I mentioned to use bolts because they are usually cheaper then buying threaded rod. Depending on where you get it from and what length of it you have to buy. But you method will work as well. |
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