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Alternator Belt Tension

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east tx skier View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote east tx skier Quote  Post ReplyReply Direct Link To This Post Topic: Alternator Belt Tension
    Posted: January-26-2008 at 3:19pm
I've searched this topic in preparation for my first belt swap and don't recall seeing anything that prepared me for this.

I loosened the belt tensioner and was able to get the old belt off with not too much trouble. The original tension was about half way up the slot on the bracket (shade tree here, so please forgive my lack of correct terminology).

The new belt is the same PCM part number (66001) the old one, but would not go on until I completely removed the alternator from the tensioner bracket. When I reattached the bolt to adjust the tension, I am basically just above the bottom end of the slot. Tension feels about right (0.25"), but the adjustment position is far different than before.

Is this typical with new PCM belts. Will I have to adjust the tension over time? Anything obvious that I have missed?

Thanks.
1998 Ski Nautique (Red & Silver Cloud); GT-40; Perfect Pass Stargazer; Acme 422.



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8122pbrainard View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 8122pbrainard Quote  Post ReplyReply Direct Link To This Post Posted: January-26-2008 at 8:06pm
Doug, All belts will wear and stretch over time requiring tensioning. The key thing is you got it on and the 1/4 play when you press on the belt between pulleys sounds good. The key thing is you do not what to be able to turn the alternator pulley by hand and cause it to slip on the belt. Don't over tighten as this may blown out the alternator bearing. Run it for awhile and then you will need to re tension.


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77 Tique

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east tx skier View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote east tx skier Quote  Post ReplyReply Direct Link To This Post Posted: January-26-2008 at 8:59pm
Thanks, Pete. 1/4" is a rough estimate. I suppose I could push it further if I really lean on it, but I suspect that's not the way to take that measurement. When you say don't overtighten, do you mean not too much tension or don't overtighten the bolt on the tension bracket.
1998 Ski Nautique (Red & Silver Cloud); GT-40; Perfect Pass Stargazer; Acme 422.



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8122pbrainard View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 8122pbrainard Quote  Post ReplyReply Direct Link To This Post Posted: January-26-2008 at 10:02pm
Doug, Sorry I wasn't clear. I was referring to too much belt tension.


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LaurelLakeSkier View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote LaurelLakeSkier Quote  Post ReplyReply Direct Link To This Post Posted: January-26-2008 at 10:03pm
It is the tension on the belt you should be concerned about. If it is too tight, it puts a lot of pressure on the bearings of the alternator, water pump or anything the belt goes around. Torquing the bolt down too much could also be bad in that you may strip threads.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote LaurelLakeSkier Quote  Post ReplyReply Direct Link To This Post Posted: January-26-2008 at 10:04pm
Not fast enough!!
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east tx skier View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote east tx skier Quote  Post ReplyReply Direct Link To This Post Posted: January-26-2008 at 11:47pm
Very good. Thanks. It's definitely tight enough that it's not slipping on the alternator pulley. If I give it a good push, I can probably get it past .25" between pulleys, but not by much.

Thanks for all the advice.
1998 Ski Nautique (Red & Silver Cloud); GT-40; Perfect Pass Stargazer; Acme 422.



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