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Hydro-lock!!

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yater View Drop Down
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    Posted: May-23-2005 at 9:33pm
Well, I picked up the '76 tique and brought her home yesterday. Today was the maiden voyage. I ran the boat for a solid hour or so and stopped for a swim. When trying to restart, she was hesitant to start buy showed no sign of water ingestion. I ran the boat for another 30 minutes and stopped again, sat for a few minutes and tried to restart....LOCKED. Got a tow in and pulled a couple of plugs and water came shooting out. Where should I begin? I pulled the plugs and she'll pump the water out...then what?
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Post Options Post Options   Thanks (0) Thanks(0)   Quote DJ77skier Quote  Post ReplyReply Direct Link To This Post Posted: May-23-2005 at 9:56pm
check your exhaust manifolds and risers if the boat has ever ran salt water they could be rusted out even if it hasnt they may be old
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yater View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote yater Quote  Post ReplyReply Direct Link To This Post Posted: May-23-2005 at 11:14pm
I'm thinking the only way for BOTH sides to fill is through the intake manifold? The pan doesn't have any water in it
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Jim_In_Houston Quote  Post ReplyReply Direct Link To This Post Posted: May-24-2005 at 12:34am
Just curious and none of my business but, did you just buy this boat? Did the previous owner not alert you to the problem?

I agree with your manifold theory.
Happy owner of a '66 and a '68 Mustang
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Post Options Post Options   Thanks (0) Thanks(0)   Quote JEFF KOSTIS Quote  Post ReplyReply Direct Link To This Post Posted: May-24-2005 at 1:39am
Does sound like the water is entering from the exhaust. An intake problem to fill her up that fast with water would mean she isnt gonna run very well. Might have cracks in the risers or manifolds.
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yater View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote yater Quote  Post ReplyReply Direct Link To This Post Posted: May-24-2005 at 2:05am
Originally posted by Jim_In_Houston Jim_In_Houston wrote:

Just curious and none of my business but, did you just buy this boat? Did the previous owner not alert you to the problem?

I agree with your manifold theory.


That's what happened...just bought it. The tappet covers have plenty of CRAP in them too. Possibly part of the manifold? This thing looks like it's ready for a teardown. Guess I should have pulled the motor apart before I bought it? I will next time. Not sure if I should dump it or what. Options?
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Jim_In_Houston Quote  Post ReplyReply Direct Link To This Post Posted: May-24-2005 at 2:54am
If I read things right you are pretty young. Do with the boat as you want. If you love the boat you bought you can just make the repairs and lick your wounds.

BUT, the previous owner had a moral AND a possible legal obligation to advise you of the problems with the boat, even if he sold it to you "as is". Witholding pertenant information regarding the condition of the boat is the same thing as misrepresentation. (I equate it to theft and fraud.)

If you are up to a legal fight, I think it is reasonable for you to contact the previous owner and offer him two options: 1) Refund your money plus out-of-pocket expenses you have incurred and take back the boat, or; 2) Pay to have the boat repaired. Get your agreed solution in writing. If he agrees to pay for repairs, get an estimate covering all needed work, send him the estimate, and ask for a check and get it, before you give the repair shop the "go ahead".)

If he does not agree to either coice you have a decision to make.

(As a matter of practicality, if he offers you a refund less your expenses you may want to accept.)

In my mind, even if he did not know of the problems he still has a moral obligation to make things right.

What happened is not your fault. Don't take that attitude. The owner should have told you of the known problems.

The fact that you are young and inexperienced makes what he did even worse. Legally, I think your inexperience puts you in even a better position. (I am no lawyer but I have been around the block.)

I think you are looking at some hefty repair bills and I don't see how the previous owner could not have known of the water leak problem (there is a chance I am wrong about this but I doubt it.)

I apologize to all on the forum for my rant. I just don't want to see an unsuspecting kid get S_____d.

If you decide to sell it and walk away, don't do to someone what this guy did to you.
Happy owner of a '66 and a '68 Mustang
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79nautique View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 79nautique Quote  Post ReplyReply Direct Link To This Post Posted: May-24-2005 at 10:54am
Since the boat ran for a hour and a half I doubt any court is going to side with you, and over rule the "as is" clause.

It seems more like bad luck to me. If the previous owner knew there was a leak it would not had ran for as long as it did. Ask the guy to help pay for the repairs and cross your fingers they agree to pay. Otherwise chaulk it up to experince. Just my .02
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Tim D Quote  Post ReplyReply Direct Link To This Post Posted: May-24-2005 at 11:38am
This is one area most people overlook when buying a used inboard. And running one, then switching it off, then restarting after a few minutes will tell if you're trying to compress water. That would be a good test before actually pulling each spark plug out.
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yater View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote yater Quote  Post ReplyReply Direct Link To This Post Posted: May-24-2005 at 3:23pm
I think I'll probably fix the problem and cut my losses. I'll start troubleshooting today but I'm thinking the crossover in the intake manifold is to blame. It would be hard to fall in love with the boat when I don't have any faith in it.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Tim D Quote  Post ReplyReply Direct Link To This Post Posted: May-24-2005 at 6:28pm
If its the intake, you'll spend less money. When you pull it off, you should see clean streaks or rust on the inside, signs of water.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote yater Quote  Post ReplyReply Direct Link To This Post Posted: May-24-2005 at 9:49pm
Now that I've calmed down a bit. I've got the boat in the garage and ready to get to work. What about the intake manifold gasket?? If there is gasket damage along the crossover ports under the carb, wouldn't that cause both sides to fill? I'm just getting myself ready for what I might find.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote DJ77skier Quote  Post ReplyReply Direct Link To This Post Posted: May-24-2005 at 10:07pm
check exhaust manifolds and risers first. if water is in the cylinders it more than likely came from the exhaust
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yater View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote yater Quote  Post ReplyReply Direct Link To This Post Posted: May-24-2005 at 10:28pm
Originally posted by DJ77skier DJ77skier wrote:

check exhaust manifolds and risers first. if water is in the cylinders it more than likely came from the exhaust


How would it cross into both sides through one damaged exhaust manifold? I would be willing to rule out the idea that BOTH exhaust manifolds gave at the exact same time (although it would be MUCH easier to repair)
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Post Options Post Options   Thanks (0) Thanks(0)   Quote jameski Quote  Post ReplyReply Direct Link To This Post Posted: May-24-2005 at 10:44pm
You could pull your exhaust manifolds and pressure-test them just to be sure. It would be easier than changing an intake.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote reidp Quote  Post ReplyReply Direct Link To This Post Posted: May-25-2005 at 2:16am
Yater, this is WAY too familiar. Back in April I posted the exact same symptoms with my 302 (last posting 4/25). I hadn't responded back yet with findings as I was too backed up with work so I finally dropped it off with my buddies at NorthPoint Watersports, the local Nautique dealer. Coincidentally today they called and after tearing it down and finding obvious evidence of the water, they could not find out where it was coming in. They retested the exhaust manifolds which I previously checked, pulled the heads, and then finally sealed her up and pressure tested her and found nothing, no leaks. But I have never seen more water come out of an engine than when I pulled these exhausts the first time and then also when I immediately pulled the plugs and turned her over. Tomorrow, Weds, they are going to fill the engine back up with oil and let it run for an extended period of time on the hose and see what happens. I will post whatever the findings are. The dealership and a Greg Biffle raceshop mechanic on hand were as baffled as myself or anyone who previously posted.       
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Post Options Post Options   Thanks (0) Thanks(0)   Quote yater Quote  Post ReplyReply Direct Link To This Post Posted: May-25-2005 at 4:29am
Mine will run all day on the hose without filling the cylinders...I'd like to hear the outcome
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 79nautique Quote  Post ReplyReply Direct Link To This Post Posted: May-25-2005 at 11:07am
It would seem like then if everything is water thight then it would have to come down to timing or cam seperation/lift where at a higher load it is sucking water back into the cylinders thru the valves. Maybe a jumped timing chain or agressive cam? .02
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Post Options Post Options   Thanks (0) Thanks(0)   Quote skyhawkflyer Quote  Post ReplyReply Direct Link To This Post Posted: May-25-2005 at 1:13pm
You do have the rubber exhaust flappers on the back of your boat right? With the flappers still intact. They stop water surges (waves) from entering the exhaust
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Post Options Post Options   Thanks (0) Thanks(0)   Quote yater Quote  Post ReplyReply Direct Link To This Post Posted: May-25-2005 at 3:39pm
No flappers on the exhausts. I guess water COULD sneak up into the exhaust manifolds when I shut her down but I've never heard of it being a problem. Anyone? I'd like to test the exhaust manifolds before pulling the intake...but it just doesn't seem likely that both sides would fill because of one bad manifold...right? someone mentioned timing but the water shouldn't have access to the valves anyway right? All of this leads me to believe the intake manifold/gasket is the culprit here. Any thoughts on that?
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Post Options Post Options   Thanks (0) Thanks(0)   Quote skyhawkflyer Quote  Post ReplyReply Direct Link To This Post Posted: May-25-2005 at 4:22pm
I might be wrong, but I think you need those flappers installed. Without, water can wash up and over the riser into your exhaust manifold, and then flow into your engine cylinder if one of the valves (intake or exhaust) are open. Then when you try to start hydro-lock! I bet that is your problem, I've never seen a ski boat (inboard) without those flappers!!!
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Post Options Post Options   Thanks (0) Thanks(0)   Quote yater Quote  Post ReplyReply Direct Link To This Post Posted: May-25-2005 at 4:29pm
That would be WAY too easy.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 79nautique Quote  Post ReplyReply Direct Link To This Post Posted: May-25-2005 at 4:44pm
I've ran mine with a missing flapper with no problem. Yes water can back up if you have only exhaust hose and no riser on the manifold but if you have mufflers and/or risers I doubt it happened that way, the baffles in the muffler and the risers would prevent this from happening and you would have to spend a lot of time going in reverse to make it happen.

And yes if the timing is off enough or the timing chain has jumped, then the exhaust valve can be open and suck water back into the cylinder on the down stroke of the cylinder.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote skyhawkflyer Quote  Post ReplyReply Direct Link To This Post Posted: May-25-2005 at 5:20pm
Just a thought, Good luck with the troubleshooting
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Tim D Quote  Post ReplyReply Direct Link To This Post Posted: May-25-2005 at 6:14pm
If a valve is open so bad that water could be sucked in, then the opposite valve would get hit by the piston. Also, the riser on most boats is higher than the water outside the boat. Maybe if the rear of the boat is facing the lake in a boat house and strong waves pound the back, water could/might enter without exhaust flaps. All of the early CC boats came without flaps. If you have a stock Ford intake, water goes from the heads to the intake at #1,4,5,and 8.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Jim_In_Houston Quote  Post ReplyReply Direct Link To This Post Posted: May-25-2005 at 6:16pm
79 Nautique is right on. In fact, when choosing a cam for a marine application the duration of the exhaust lift is usually less than that for an auto application just for the reason he mentioned. Skipping a link on the timing chain will delay the closing of your exhaust valves and create suction. I've never seen it happen but in theory it can.

I had a car that skipped a link on the timng chain. It ran great and produced a huge amount of torque up to about 3000 RPM, then torque fell to zero.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote yater Quote  Post ReplyReply Direct Link To This Post Posted: May-25-2005 at 6:41pm
After looking at the distributor, the previous owner looks like he had a hell of a time with the timing. There are several marks on each cap...some are scratched out and relabled with marker. Seems like he pulled the distributor and mixed up the firing order. He confirmed this but I haven't gotten him to say WHEN he did this...has the boat been run for years without problems or is this the first time since relabling the firing order. I'd really like to get this stuff figured out before I start taking things apart
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Marks Quote  Post ReplyReply Direct Link To This Post Posted: May-25-2005 at 8:05pm
If the engine dieselled backwards after it was shut off, couldn't that possibly suck water into the cylinders? Just a thought...

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Post Options Post Options   Thanks (0) Thanks(0)   Quote 91nautique Quote  Post ReplyReply Direct Link To This Post Posted: May-26-2005 at 9:08pm
Yater,
Sorry to hear about your boat problems,might I suggest-
before you pull the engine down (Its harder to diagnose
a problem if the motor isnt running)
Blow the cylinders out with compressed air,crank the
motor by hand,if it turns ok try starting it, if it wants
to run, fire it up for 5-10 seconds or so with the raw water
pump disconected and no water running thru the motor.

Im suggesting this so as to get the moisture out of the
engine and clear the valves of water- also to confirm you
havnt bent a rod or two. Pontless doing a top end teardown
only to find you have a bent rod after you reassemble and
spend all that time and money.Also if you end up taking a
couple of weeks to sort this out the moistue trapped internally
will have totalled the motor by the time you get it running again.
If the engine runs dump the oil and throw in some fresh oil,
hook up the hose and run the motor for a half hour or so,
asses the problem from there.


Best of luck
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Post Options Post Options   Thanks (0) Thanks(0)   Quote yater Quote  Post ReplyReply Direct Link To This Post Posted: May-27-2005 at 3:27am
I blew the water out immediately. Then I used a can of wd-40 spraying, blowing out, repeating. Then I used a syringe to shoot a little motor oil in each cylinder. I haven't run the boat but the motor turns over fine and no water got in the pan.
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