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Transmission problem?

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    Posted: February-04-2008 at 3:17pm
Wanted to run this by you guys and get ideas. Tried to get out this weekend and something was obviously trying to keep me off the water.
Anyhow, here is what happened just in case this helps a possible diagnosis ....

Had the boat on the ramp, started it up. Reved it up for a sec to charge up my batt. as it was almost dead. Then realized that my pump wasnt getting any water. My bad for not immediately looking at the strainer to make sure it was sucking water. (I had drained the block and hoses ect...already) Anyhow, it was already too late. Took the RWP off and the impeller was less than perfect. So I put a new impeller in. Started it back up and I thought all was fine. Started filling sacs and slowly made my way to the riding spot and then noticed a "squalking" noise when I got on the throttle. So I open the engine cover to find that my bilge is not working and a hole in my exhaust hose is spraying water everywhere. At this point I am growingly frustrated. So we give up, start to drain the sacs and I try to take off. Well now to go along with the squalking noise, I also find that when I try to take off, the engine revs fine, but it is not making it to the prop. As long as I am just barely in it, all is fine. But as soon as I try to get into the throttle, the prop just never spins up. It just barely spins even though the motor is reved up. Also noticed it seems like the shaft free-spins longer than I thought it should after you put it back in nuetral.
I havnt dug into this yet, just wanted to see what you guys thought. I admit, I do not know just a bunch about the tranny. I can get by with the motor itself but thats about it.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 79nautique Quote  Post ReplyReply Direct Link To This Post Posted: February-04-2008 at 3:42pm
first you need to check and make sure the cable is adjusted right so that the tranny is actually in gear fully and that has to be check at the tranny not by the throttle location. See if you can move the shift lever on the tranny forward more and see if the tranny engages better.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote eric lavine Quote  Post ReplyReply Direct Link To This Post Posted: February-04-2008 at 4:00pm
we also need to know what year boat, and what trans you have also, did any water get into the trans? after checking the linkage and oil it sounds like you have clutch squak, from running the boat up under power probably warped your clutch plates causing no clean nuetral, provide more info and we'll figure out what is going on
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Dembry Quote  Post ReplyReply Direct Link To This Post Posted: February-04-2008 at 5:27pm
Originally posted by eric lavine eric lavine wrote:

we also need to know what year boat, and what trans you have also, did any water get into the trans?


Sorry, Eric, I should have included that. Its an 83' ski nautique. Has the Ford 351 (Commander)RH motor. 1;1 tranny.
Also (just in case it helps) has a repitched ACME 208 to 13 X 11.5. Just had dripless packing and a new strut bushing added the end of 2007 right before I bought it. And I was running about 1700 lbs of ballast. Here is the boat http://www.the2001.com/index.php?name=PNphpBB2&file=viewtopic&t=911

I dont know yet if any water got into the tranny. But honestly would not surprise me as the bilge quit working and the exhaust hose was spraying into the compartment. But never got more than a couple of inches deep in the hull.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote eric lavine Quote  Post ReplyReply Direct Link To This Post Posted: February-04-2008 at 6:22pm
smell the oil, if it has a burnt smell to it, well basically there is not much you can do at that point, also if you find water in it flushing it probably wont help either. From what your describing with thew squak it sounds like you glazed the forward plates, they have a tendency to make that noise when glazed, advise of your findings
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Post Options Post Options   Thanks (0) Thanks(0)   Quote BuffaloBFN Quote  Post ReplyReply Direct Link To This Post Posted: February-04-2008 at 7:12pm
Welcome aboard David, my trans had similar symptoms for a couple of years before it went to Eric's gear spa. It was always low on fluid because of a bad seal and would act just as you described when I forgot to check and add fluid....had a heck of a time keeping the bilge clean?!? LOL
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Post Options Post Options   Thanks (0) Thanks(0)   Quote bchesley Quote  Post ReplyReply Direct Link To This Post Posted: February-05-2008 at 2:26am
This is my old boat so I can help with some info. It is a 83 ski with a commander and a borg warner tranny. It has 1175 +/- hours on the tranny and it had the fluid changed religously for 8 years. He has the old style water strainer that is hard to get tight hence no water to engine. He ran it at the ramp charging the batter due to an accessory being left on and draining his battery. He was running it and not realizing that it was getting hot. While running it I think he burned a hole in the exhaust hose. Then he replaced the impeller and still could not get water to the strainer. He said that he primed it by putting water in the strainer and then it started to pull water. He said that he thought it was a go and went to take off. This is where the tranny problems started. The only thing I can think of is the breather on the back of tranny might have been being sprayed with water and he contaminated the fluid. Other than that the tranny when I had it was perfect. I hope we can help him this is his first inboard and he has only owned it for a few months. Even though it ran like a top when I sold it I still feel bad. I want him back on he water.....

PS. That float switch on the Bilge pump has always had to float up at least half way before it would come on.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote eric lavine Quote  Post ReplyReply Direct Link To This Post Posted: February-05-2008 at 1:59pm
its pretty close to impossible unless submerged to get water in the trans from spray, the breather should have a check valve that pops off at 10psi to let pressure out of the trans and wont let anything back in,
unfortuanately these trannies do wear out from time, sometimes they dont need a reason to fail, they really are pretty much bulletproof but again they do wear out and there is no real way to determine what condition they are in when you sell a boat
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Hey Brad, sorry I didnt give you a call yesterday. I got sidetracked cleaning out my garage since thats where my boat is more than likely going to live until I get this figured out and corrected.
Anyhow, I checked the trans. fluid last night and it looks good. ***Again, I am no specialist here....but it looked clean, still had the deep red color, wasnt cloudy at all. And it was full.
Brad, you also mentioned the dripless packing. Could that cause the power loss to the prop too, or just the noise?

And man, dont feel bad at all. You sold me a MINT boat. There is no way I could have asked for a more solid boat. Especially one still in that shape after 24 years of use. I'm afraid I did this one all on my own. Bonehead mistake.

Eric thanks for the advice ont he clutch too. Makes sense if they are known to make the squalking noise and obviously could cause the power loss. Can anyone tell me what Im looking at if I decide to do this myself? Is this a serious undertaking or..... Im not trying to claim I know anything about this but I am pretty mechanically inclined and I can read! And I've got a good group of friends that probably know more than I do. Im not too proud to admit its out of my reach and take it to the dealership but if I can do it myself and save some $$$$ thats always a good thing.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote eric lavine Quote  Post ReplyReply Direct Link To This Post Posted: February-05-2008 at 4:25pm
you may be sensing transmission slip, not a power loss, did the trans turn at all in forward? did you smell the oil? really also the best way to troubleshoot these without someone being there is ti put a pressure guage in the correct port and get pressure readinds...is there any way you can come up with a more detail on what exactly happened?
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 8122pbrainard Quote  Post ReplyReply Direct Link To This Post Posted: February-05-2008 at 7:43pm
Eric, I think you may have missed the part where things got so hot that he burnt a hole in the exhaust hose. I got the impression from the same thread on the2001 that he was running the boat at the time the hose went and then the "power loss" and slipping


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Post Options Post Options   Thanks (0) Thanks(0)   Quote Dembry Quote  Post ReplyReply Direct Link To This Post Posted: February-06-2008 at 3:26pm
You guys are great! I appreciate everyone jumping in, talking me through this.
I am going to get into it more this weekend. So hopefully monday I will have more info to post.

Eric, yes I did get the boat pretty hot on the ramp. Was running the boat (on the trailer on the ramp) to charge the battery. Noticed that the water was not pumping. It was too late, burned the impeller (not badly but still). Replaced the impeller, also noticed I had burned a hole in the exhaust hose. Bilge was also not working, but thats a side note. So yeah it got hot enough to roast the impeller a little and burn a hole in the exhaust hose. I noticed the hole after we left the ramp and the boat started making the noise. I opened the cover to see what it was. Then I saw the hole spraying water. At this point I also noticed that the noise was not coming from the engine. It is something behind the engine. I cant say for sure if it was the transmission or maybe just the prop shaft making the noise?? Maybe the strut bushing or something could also make this noise? I dont know. But it was not coming from the motor.
The transmission is still turning to answer your question. It spins. And at very low speed, it is fine. The boat drives as if there was no problem....no noise, all is well.
But as soon as you try to give it much throttle, the noise starts and the prop spin does not keep up with the engine.
Yes is does (in my amateur opinion) seem like something is slipping. Because the motor still revs up like it should, its just not making it to the prop. The prop isnt spinning as fast as it should be with the motor rev'd that high. I mean I could have the throttle wide open and the boat is moving as if I was barely into fwd. gear. I did notice at first that when I tried to get into the throttle, the boat did lerch fwd. like it wanted to take off, but then just backed off. Almost like the trans. wanted to grab at first, but then slipped. Hope that makes sense.
Oh, by the way, the oil smells fine too.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 79nautique Quote  Post ReplyReply Direct Link To This Post Posted: February-06-2008 at 4:29pm
ok so have you check that it is actually going into gear all of the way at the transmission? You know that lever where the shift cable ends is it covering the F stamped in the casting?
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Post Options Post Options   Thanks (0) Thanks(0)   Quote eric lavine Quote  Post ReplyReply Direct Link To This Post Posted: February-06-2008 at 9:18pm
exactly, check the linkage first because what your describing shouldnt be happening, if you had a snapped damper the trans would not turn at all because from your first post you said it goes into reverse fine, oil level??? if anything when powering up and the trans slipped it would warp the plates and the trans would be stuck in forward which would mean no nuetral and the engine would stall when put into reverse, because of the noise i keep thinking a bad damper and im still having a hard time trying to troubleshoot your trans because of your description of what is happening...it truly could be the linkage as 79 is describing because it will turn when reving in nuetral from oil between the plates, so we will use the process of elimination. 1- check that the trans is shifting at the trans 2-check oil level 3-look at color and smell oil and advise 4- start engine and put in gear and rev up and notice if noise dis-appears 5- idle boat in nuetral and see if you can hold the prop shaft...dont wear a scarf while doing this. something is amiss and i need more detail if everything checks out. the trans shouldnt have gotten that hot when the impeller failed so i dont think this was part of the problem, i run them on a test stand in gear at 1800 rpms for a half hour and they barely hit 150 degrees (without a cooling system)
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Post Options Post Options   Thanks (0) Thanks(0)   Quote bchesley Quote  Post ReplyReply Direct Link To This Post Posted: February-07-2008 at 1:31pm
The linkage on the tranny has a clasp that folds over to hold the cable in place. On this particular boat the cable clasp had a zip tie to keep it from unclasping. Check that and see if it still has the zip tie. The control on this boat is about 6 months old so the only other thing it could be is a broken cable. The cable being broken is actually starting to make more sense. It pushes when going into reverse doesnt it? with a broken cable it would not pull the lever far enough to full engage it into gear for forward would it? Pull the cable off the tranny end and check that too!
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Right on. So I have some stuff to check this weekend. I will look at the linkage and see what I can tell. I did move the little lever the other day just to make sure it moved freely and it did. But I need to move the throttle control and see if it is moving the lever on the tranny all the way to the "F"
Eric I will go through that list, thanks again for the advice! You mentioned checking the oil. I have done that, it is full, clean, no noticeable smell.
And yes, reverse is fine, no noise and the prop spins. And like I said, if I put it in fwd JUST out of nuetral, it is fine. Prop spins and no noise. But as soon as you try to give it more throttle, then the noise starts in and the prop just seems like it never spins any faster than just a crawl.
Brad, you mentioned the dripless packing could have been starved for water and that was creating the noise. Is that still a possibility, i didnt hear anyone say anything else about that.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Dembry Quote  Post ReplyReply Direct Link To This Post Posted: March-03-2008 at 3:11pm
Ah, it only got worse this weekend. Well at least I think it did. I cleaned it up this weekend. rebuilding the rear seat with storage for ballast. And I put the bilge and new float switch back in. I was ready to run it a little and see what I could tell. Started to put the exhaust hose back on and I realized something in the floor, under the motor..........OIL.
Its not much, VERY slow drip. Wasnt even enough to actually make it out of the drain hole yet. But its there, clear as day. And I started looking around and it looks like its dripping out of the bell housing. Think thats what its called anyhow. Housing where the tranny bolts onto the motor. So I dont think Im gonig to run it obviously. Unless someone thinks its still worth me tearing into it, Im seeing enough now to warrant me taking it in. If I had someone skilled with me I might try to do it with supervision. But with an investment like the boat, I just dont want to tear into something that I probably dont have any business cracking open by myself.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 79nautique Quote  Post ReplyReply Direct Link To This Post Posted: March-03-2008 at 3:27pm
If you think you can unbolt the tranny and get it out of the boat, then I would suggest that you do that and then ship the ttranny to eric to rebuild it for you. It sounds like it needs rebuilt anyway but it also might be the rear main seal leaking. If what you are seeing is oil and not tranny fluid then it's engine related and not the tranny causing the leak.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote BuffaloBFN Quote  Post ReplyReply Direct Link To This Post Posted: March-03-2008 at 3:33pm
David, where are you? Get a 6-pack and I'm sure some CCFan will stand there and tell you what you did wrong?!!? LOL (jk)

Seriously...you seem hesitant, but if your skills and tool box allow, you would save a chunk of cash if you pull it yourself and send to Eric. Physically removing the trans isn't exactly easy but not so hard either. This site has a # of threads on the process.

Oops, 79 beat me to it. If it's not in your schedule or your confidence limits, I'd still send it to Eric. The one he fixed for me is smoooth! FWIW-I don't mean to be a billboard for Eric, but he's been doing it for a while.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote eric lavine Quote  Post ReplyReply Direct Link To This Post Posted: March-03-2008 at 3:36pm
24 years is a good service life, chances are no one has been inside, these trannys typically will see 20 to 25 years if cared for, but...they do wear out eventually, if you band-aid such as popping a new seal in it you may regret it in the long run....remember: if they are leaking on the outside, they are leaking on the inside, which also means the lip seals are hard also and not sealing the clutch packs
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Dembry Quote  Post ReplyReply Direct Link To This Post Posted: March-03-2008 at 5:39pm
Hmmm, eric is there a way I can get ahold of you. If you would, PM a contact #. I would like to talk to you about it. I guess I didnt even know that you would actually take them shipped, re-work them and ship back. Thats something I would like to discuss. My only hold-back is I dont know enough to truly know that it IS the tranny. It sure seems that way, but ....   I've seen some of the other threads and talked to Brad about pulling the tranny, I am fairly confident that I can do that. Just dont know that I want my first attempt at a rebuild to be on my only tranny, which my boat is dependant on!
It is oil in the floor. I am 99% sure of that. Unless the tranny fluid got really dark somehow. I thought about the rear seal. Could it be possible that it got hot enought to blow that as well? Because it never leaked before that I noticed. And if what you guys are saying is true, that if it IS oil then I have an engine problem, then now Im further away from knowing what is wrong than I was in the first place.
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Nevermind, just checked out your site. I will be giving you a call.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 79nautique Quote  Post ReplyReply Direct Link To This Post Posted: March-03-2008 at 6:06pm
I wouldn't worry about the rear main seal too much, a little oil isn't going to hurt anything other than make a little mess in the bilge but a oil sock will take care of that.

Once the Tranny is out of the way then you will be able to check out the seal's condition and if need be replace it then too.

Where are you located? midwest, west coast?
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Im in Tx...dallas
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Post Options Post Options   Thanks (0) Thanks(0)   Quote eric lavine Quote  Post ReplyReply Direct Link To This Post Posted: March-03-2008 at 7:09pm
it is easier to diagnose and get a better picture of what is going on if i talk to over the phone..877-369-6693   eric
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Post Options Post Options   Thanks (0) Thanks(0)   Quote JoeinNY Quote  Post ReplyReply Direct Link To This Post Posted: March-03-2008 at 7:20pm
Originally posted by eric lavine eric lavine wrote:

it is easier to diagnose and get a better picture of what is going on if i talk to over the phone..877-369-6693   eric


While this is certainly true dont let the oil red herring get in the way, the diagnosis is that there is a transmission problem. You had it in gear and the revs would increase but the boat doesnt go as it should, if there is still a prop on the boat then your transmission is slipping. Might not be your only problem but its a problem for sure. If it has the proper amount of fluid in it and it is slipping then it needs to come out and come apart.

Eric did you have a chance to pull that pcm apart and see what shape it is in for me?
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Post Options Post Options   Thanks (0) Thanks(0)   Quote BuffaloBFN Quote  Post ReplyReply Direct Link To This Post Posted: March-03-2008 at 7:55pm
Originally posted by JoeinNY JoeinNY wrote:

You had it in gear and the revs would increase but the boat doesnt go as it should, if there is still a prop on the boat then your transmission is slipping

Now that's cutting to the chase...well said! LOL
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Post Options Post Options   Thanks (0) Thanks(0)   Quote eric lavine Quote  Post ReplyReply Direct Link To This Post Posted: March-04-2008 at 10:27am
Joe, the drum is cracked but the rest of the trans is in beautifal shape, it is an earlier one, which the early ones did have drum problems,and would bre replaced with a late style, if you buy the parts and thrown in that 10-17, the tranny is yours,
of course i will rebuild the pcm,
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Post Options Post Options   Thanks (0) Thanks(0)   Quote eric lavine Quote  Post ReplyReply Direct Link To This Post Posted: March-04-2008 at 10:31am
If Im out of bounds with the tranny thing, please someone let me know..
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