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Grand Poobah
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 8122pbrainard Quote  Post ReplyReply Direct Link To This Post Posted: June-30-2010 at 11:14am
Originally posted by uk1979 uk1979 wrote:

Sorry Pete I didn't fully take in what you have made    nice work on twist lock    but do have the odd bayonet fitting too.
Roger.

Roger,
Thanks. I'm really happy they way it turned out. I drew it up but until you actually make it, you never know. It's a tough connection and very airtight.
What's the "bayonet" fitting you're talking about? I may know what it is but the problem may be a case of the "english to english" translation!!


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Post Options Post Options   Thanks (0) Thanks(0)   Quote akabulla Quote  Post ReplyReply Direct Link To This Post Posted: June-30-2010 at 12:42pm
Pete that is crazy! At least your daughter was there to catch that. Last thing you want is your fridge to turn into an oven or even worse catch on fire and do some serious damage! Can't wait to see it completed. I have been following the thread. I always thought of my self as a garage nut and LOVE tools but you bring it to a whole different level! Very impressive! I am jealous!   

If you find me one day sleeping outside spooning the garage, don't be alarmed!   
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Swatkinz Quote  Post ReplyReply Direct Link To This Post Posted: June-30-2010 at 9:37pm
Kind of embarrased to post photos of my man shed after seeing all of these kick a@@ garages, but it's all I've got for now. My buddies rib me and say it looks more like a dollhouse, but it stores my tools and shields the boat from rain and direct sunlight.



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Post Options Post Options   Thanks (0) Thanks(0)   Quote 8122pbrainard Quote  Post ReplyReply Direct Link To This Post Posted: June-30-2010 at 10:38pm
Steve,
Cool!! Looks fine to me but where did all the kid stuff come from?


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Post Options Post Options   Thanks (0) Thanks(0)   Quote Swatkinz Quote  Post ReplyReply Direct Link To This Post Posted: June-30-2010 at 11:59pm
Originally posted by 8122pbrainard 8122pbrainard wrote:

where did all the kid stuff come from?


Pete, We've figured out what "caused" the kids. We now have cable AND the movie package.
Steve
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 8122pbrainard Quote  Post ReplyReply Direct Link To This Post Posted: July-05-2010 at 6:34pm
I just got home from the 3 day up north. Nothing exciting to report on the shop progress. The General told me from the start that he wouldn't really get going on it until the middle of July when he finishes up his other project.

However, I'd like to take the opportunity to give special thanks to Steve (62wood) and Pam Workman of Creative Kitchens who are a distributor of Holiday brand cabinets out of Rice Lake Wisconsin. The cabinets are on site and I couldn't resist opening up a couple to take a peek. They are absolutely beautiful!! Heavy duty all the way with very nice HD drawer/pull out slides. Steve steered me in the proper direction with his many years in the cabinet business. Roger, you will appreciate that with the exception of a vinyl woodgrain on MDF cabinet backs, (36" glass doored display upper has wood veneered back) they are all ply and solids. Even the raised panels are solids! Now, only one problem has come up. I showed my wife the cabinets and she said: "Those are gorgeous! They are nicer than the cabinets YOU picked out at home for MY kitchen!!" I said something about the need for the cabinets to be high quality to be used for tool storage and a work bench and that she would get the same when we do the house up north!! Hopefully it worked??


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Post Options Post Options   Thanks (0) Thanks(0)   Quote uk1979 Quote  Post ReplyReply Direct Link To This Post Posted: July-06-2010 at 5:42pm
Originally posted by 8122pbrainard 8122pbrainard wrote:

   
Roger,
Thanks. I'm really happy they way it turned out. I drew it up but until you actually make it, you never know. It's a tough connection and very airtight.
What's the "bayonet" fitting you're talking about? I may know what it is but the problem may be a case of the "english to english" translation!!


Pete, sorry I missed this, yes you can just make a ring that fits snug over the ducting with 2 slots like you see on a light bulb holder then fix to studs on the other pipe and just push and twist to lock up, but has no seal like yours, I think you have access to a lazier so easy to do flat then weld up.

Looking forward to see all the wood work in the US as last time I was over most is solid wood.

Roger.

Lets have a go
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 8122pbrainard Quote  Post ReplyReply Direct Link To This Post Posted: July-22-2010 at 2:58pm
Things are starting to move now that my GC has finished up his other house project. The word I get from up north is they just finished pouring the slab. The Pex tubing for the in floor heat went down (stapled to the foam) yesterday allowing the pour this morning. I'm also happy to hear that the flat work contractor went with fibering the cement instead of laying down mesh. Mesh has always been a issue and 9 out of 10 times the mesh is never pulled up and ends up at the bottom of the slab. The 10th time it's pulled to the wrong height and even worse bringing the Pex to close to the top. Fiber has proven itself as the way to go.

Charlie (Brady) was over there keeping a eye on things for me as well as taking some pictures. He'll email them to me next week so I can take a peek.


The only problem that came up is now there's a issue with my neighbor on the other side (remember the cement truck issue with my other neighbor!! ) I guess the plumber off loaded his excavator on the road and drove it through my neighbors drive. Evidently it's a tracked type at tore up the gravel with the sharp turning he did!!! Plumbers shouldn't be allowed on those things!! At least he won't be digging close to the overhead electric drop this time!! He's trenching in the water line from the house to the shop rough in. The electrician will also be using the trench for two circuits from the house. (Heat and some lighting off the houses back up generator) Phone line too.


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Post Options Post Options   Thanks (0) Thanks(0)   Quote 79nautique Quote  Post ReplyReply Direct Link To This Post Posted: July-22-2010 at 3:09pm
Pete are you talking about a fiber type binder in the mix before it's poured, or some type of fiberous mat placed within the form at/during the pour? I've seen many use standoffs to hold the mesh in place and have even seen the plastic wind/snow fencing used out in the country during the winters to control drifting being used as well. I'll have to ask my buddy Trent about it next time I see him, I have some future concrete work so it will be good info to know.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 8122pbrainard Quote  Post ReplyReply Direct Link To This Post Posted: July-22-2010 at 3:21pm
Chris,
It's a fiberglass fiber reinforcement they mix into the mix. The only problem (not really a problem!) is the slab comes out a litle "fuzzy" until the fibers at the suface wear away. Cost wise, it's a toss up with mesh.

Yes, standoffs can be used to hold the mesh at the proper height but that actually creates a weak point in the pour at each stand off.

Look into the fiber.


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Post Options Post Options   Thanks (0) Thanks(0)   Quote 79nautique Quote  Post ReplyReply Direct Link To This Post Posted: July-22-2010 at 3:49pm
Thanks Pete, I'll speak with my buddy, aka local Cement plant president/owner, when I run into him at the pub.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 8122pbrainard Quote  Post ReplyReply Direct Link To This Post Posted: July-22-2010 at 4:00pm
Chris,
Make sure you post back after talking to him. I'm always curious as to what other people think of the fiber.


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Post Options Post Options   Thanks (0) Thanks(0)   Quote tullfooter Quote  Post ReplyReply Direct Link To This Post Posted: July-22-2010 at 4:06pm
Pete
I just revisited this thread, and have just read the last few posts.
I am familiar with the poly fibers you are asking about. I did a 20 page paper on the use of fibers in concrete, in college, back in '87. They are great for crack control. I would highly recommend them. Don't worry about any fuzzy finish. They trowel smooth. If you do have any sticking up, a quick pass with a torch, and they're gone.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Riley Quote  Post ReplyReply Direct Link To This Post Posted: July-22-2010 at 4:07pm
I used both fiber and mesh when I built my garage. Mine's on a floating slab with no frost wall. No expansion joints. After 7 years, I have a couple hairline cracks, but that's it. A few fibers stick out, but I wouldn't say its fuzzy. You won't have any trouble painting it, if that's what you're going to do.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 8122pbrainard Quote  Post ReplyReply Direct Link To This Post Posted: July-22-2010 at 4:25pm
Steve,
I should have known you'd have a comment cosidering you're in the precast field! Thanks! So, they are a poly and not a glass fiber?

Bruce,
Good to hear your slab is holding up. You are correct that it really isn't that fuzzy but you can tell it's in there by looking at it. I am planning on painting the floor and the painting contractor has quoted it. However, it won't be till spring as he wants the concrete to cure for 6 months. I spec'd a high solids industrial floor epoxy. Don't even consider using one of the homecenter/hardware store "kits"!!


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Post Options Post Options   Thanks (0) Thanks(0)   Quote C-Bass Quote  Post ReplyReply Direct Link To This Post Posted: July-22-2010 at 4:59pm
I had my slab poured with the fibermix as well Pete. It does have a fuzzy surface when finished. However, any traffic, even foot traffic, starts to wear it off quickly. I had heard about the torching method too. I did not do that however.

Here is a cropped closeup of the finish just after they started on the powertrowel. Keep in mind this is a macro zoom picture...you can't even see this when you're standing looking down at the surface.

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Post Options Post Options   Thanks (0) Thanks(0)   Quote tullfooter Quote  Post ReplyReply Direct Link To This Post Posted: July-22-2010 at 5:49pm
Pete
The fibers we use are a polypropylene striated fiber. There are all types of fibers from nylon, to steel. We did a job that called for a 3/4" twisted galvanized steel fiber (Helix) that were the diameter of a needle. It was the meanest products we ever produced. The fibers would poke through leather welding gloves. All of our wheelbarrow tires had to be foam filled, because the fibers that spilled on the shop floor would puncture them. But it made what you could call ductile concrete. The 2" thick slabs would bend well before they failed in testing.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 79nautique Quote  Post ReplyReply Direct Link To This Post Posted: July-22-2010 at 5:50pm
Originally posted by Riley Riley wrote:

I used both fiber and mesh when I built my garage. Mine's on a floating slab with no frost wall. No expansion joints. After 7 years, I have a couple hairline cracks, but that's it. A few fibers stick out, but I wouldn't say its fuzzy. You won't have any trouble painting it, if that's what you're going to do.


I was under the impression that you need to incorporate a suto footer around the perimeter when pouring a slad to keep it from moving, Something along the lines of say 8"-10" thick and 6"-8" wide around the perimeter and then 4"-6" for the rest? so it's like one huge 8" slab with a couple grooves/cuts for it to crack at simular to what you do on a driveway or sidewalk?
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Post Options Post Options   Thanks (0) Thanks(0)   Quote ctjahn Quote  Post ReplyReply Direct Link To This Post Posted: July-22-2010 at 6:01pm
Here is my second home - Girlfiend at the time found a detached garage with a house....in our limited price range...I merried her.) 20 x 50 garage (2 car garage 50' long)Fully insulated with heat/ power/phone/internet/TV/Cable/Air...but no bathroom - SHUCKS)

The front (Not shown) is for Boat Storage when not in use for dirty work(body, paint, post race clean-up, and major machine work that causes grit/slop/slime). The front has less lighting and no drywall on the ceiling (yet) but the walls are done.

The back half is all racing prep/rebuild/restore and tire/race parts storage with a setup pad and burried lift. I got tired of lack of lighting so I installed 15 8' lights with cold weather ballests. Never gets below 45 in there anyways but... it makes it brighter! Rear is completely plumbed with air hoses hanging out of the ceiling...Lots of electrical (I honestly dont know how much but I have two small breaker boxes and one 30 amp big guy...)

Sliding door between the two parts (Front and rear) so i can heat/Air/Dehumidify the whole thing or half of it. (And keep the debris out of the back if I am doing glassworks and/or other work.   

Its completely functional and less pretty (Wish it was prettier but I cant afford the fancy cabinets and such). All the work benches and shelving is made out of junk 2x4's but built in modular sections so I can take it with me to the next house. Front half has simlar shelving as the back but it goes floor to ceiling.

Its full, and I need more space for the new boat. This is my second garage and if/when I do it again, I would prefer a 30 x 50 or bigger but with the garage doors on the long axis not the short access. No need for an overhead crane, I just use the engine hoist or a gantry (more flexible)

Wifes car, my daily driver, and the truck sit outside....I have a very understanding wife! I have pictures but dont know how to attach...(I will have to read up on that procedure)




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Post Options Post Options   Thanks (0) Thanks(0)   Quote Riley Quote  Post ReplyReply Direct Link To This Post Posted: July-22-2010 at 8:48pm
Mine was done how they typically do it in Maine, except that usually they use either wire or glass and not both. I didn't know the slab guy was going to use the glass and spec'd out wire and he did both. I actually never heard of glass in concrete before I built my garage on 2003.

They make a gravel bed. Then make the form for the slab using 2x8's if I remember correctly. The outside of the slab is 8", but 4"-5" in the center. Once they pop off the boards, they grade within a few inches of the top of the slab and its ready to be built on.

Up here, slabs are only used for basic detached garages. Anything attached to a dwelling or that will have a 2nd floor gets a 4' frost wall.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 8122pbrainard Quote  Post ReplyReply Direct Link To This Post Posted: July-22-2010 at 9:49pm
Bruce,
In our "neck of the woods", the same is done for a floating slab. Not so much here in Illinois due to the clay soils/high moisture causing lots of frost heave but up north where the moisture is low due to the sandy soils, very common for at stand alone garage. Thickened slab at the perimeter to mimic footings/handling the load of the building and then a nominal 4" slab in the middle all poured at once (mono pour).
My shop if you noticed did get frost wall and footings (some areas call them "footers"!!!) with the bottom down below the frost line set at 48". It's heated and although very well insulated at the slab (2" extruded poly foam below and at the perimeter) the heating makes a difference.

Speaking of foam insulation, I did want to use isocyanate foam on the slab but the cost difference is BIG compared to the extruded poly and only a couple R's different per inch. Iso is a urethane the same used in the pour foam in our boats - We all know the cost of that foam is a MAJOR cost of a stringer job (if used).

There is one area where space is limited in the wall next to the CMU's where I am going with the Iso. board. The square footage isn't big and the extra R's on the insulation is needed. The contractor is even filling the CMU cores as spec'd with poly beads. It's the weak point of the high insulation factor of the complete building. At least it's only about 10" of the lower wall of roughly half the building (higher finished grade - slab is below grade on the one half).


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Post Options Post Options   Thanks (0) Thanks(0)   Quote 79nautique Quote  Post ReplyReply Direct Link To This Post Posted: July-23-2010 at 5:56pm
ok Pete just got of the phone Trent said they use basicly a nylon fiber and a different fiber as well, the nylon is used when there is going to be a trowl finish and then they will use the other fiber which a is a little larger fiber when the finish is brushed, he personally has used it on his drive and after 7 or so years it's just like the day it was poured and he felt that it was actually stronger using the fiber over the mesh.

now my friend Clint said just drive some rebar vertically into the ground leave the ends exposed a couple inches, place some rebar horzontal to that and tie it off and call it a day, but that is what he does all day long on bridges, footings, and pilings around this area's interstates and large building projects, like Lucas oil stadium.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 8122pbrainard Quote  Post ReplyReply Direct Link To This Post Posted: July-23-2010 at 6:55pm
Chris,
Thanks for filling me in on Trent's opinion. I feel the correct move to go with fiber was made.

Go fix that boat!!!


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Post Options Post Options   Thanks (0) Thanks(0)   Quote harddock Quote  Post ReplyReply Direct Link To This Post Posted: July-23-2010 at 7:20pm
So Pete, If I have the progress straight. The slab is poured and the cabinets are in. Once you have power your and can move in the fridge your basically done
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 8122pbrainard Quote  Post ReplyReply Direct Link To This Post Posted: July-23-2010 at 8:18pm
Originally posted by harddock harddock wrote:

So Pete, If I have the progress straight. The slab is poured and the cabinets are in. Once you have power your and can move in the fridge your basically done

Kevin,
Yup, I'm almost ready for the next time my wife kicks me out of the house!!    Actually she's never done that! She's as excited as I am with the project! She and the kids are up there for the summer again. My son in the bunk house gets a "wake up call" early when the construction starts and my wife is constantly being blocked in with her car by construction vehicles!! The guys arrive and just sort of park where ever their trucks stop. It's tight with 7 guys working on the project. 4 general, one electrician and 2 plumbers.

Walls are up and trusses next week. Man, the truss guys must be slow - my general just ordered them Monday and they aren't "standards" from stock. 8" raised "energy" heels for better insulation and to get my dust collection ductwork to clear the bottom of the roof at two walls.


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Post Options Post Options   Thanks (0) Thanks(0)   Quote Tim D Quote  Post ReplyReply Direct Link To This Post Posted: July-23-2010 at 10:43pm
Fiber in concrete is a waste of money. All they do is throw a small bag of fibers in the cement truck when they fill it. Fiber isn't going to hold it together like wire. I've had 90 yards poured at my house. One main thing to watch is whoever is pouring/finishing the concrete, don't let them add water to the mix. Keyway joints and "black mammy" board is good for expansion.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 8122pbrainard Quote  Post ReplyReply Direct Link To This Post Posted: July-23-2010 at 11:06pm
Originally posted by Tim D Tim D wrote:

Fiber in concrete is a waste of money. All they do is throw a small bag of fibers in the cement truck when they fill it. Fiber isn't going to hold it together like wire. I've had 90 yards poured at my house. One main thing to watch is whoever is pouring/finishing the concrete, don't let them add water to the mix. Keyway joints and "black mammy" board is good for expansion.
Tim,
Thanks for the input. I never realized you were such a expect in concrete. I thought it was in the decal area.

After the subject came up. I did do some additional research and found some interesting documentation. You may find it interesting to look into:
"EN 14845-1:2007 Test methods for fibres in concrete"
"ASTM A820-06 Standard Specfication for fibres in Fibre Reinforced Concrete"
Amazing reading plus fantastic specs!!!

Maybe the guy who did your pour screwed you over?? "mammy board" is considered old school don't you think? Did you go with the cheapest guy you could find? If so, you got what you deserved. Sorry!


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Post Options Post Options   Thanks (0) Thanks(0)   Quote Tim D Quote  Post ReplyReply Direct Link To This Post Posted: July-24-2010 at 2:55am
Hey use fiber, I don't give a *uck what you do. If you believe little pieces of fiber glass can hold concrete together more power to you. I didn't say I was an expert just giving advice on my experience, which you don't need, you know everything. And no, I didn't use some cheap guy who screwed me over. Some old school things still work, your old school boat still works, right?
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 8122pbrainard Quote  Post ReplyReply Direct Link To This Post Posted: July-24-2010 at 11:46am
Originally posted by Tim D Tim D wrote:

Hey use fiber, I don't give a *uck what you do. If you believe little pieces of fiber glass can hold concrete together more power to you. I didn't say I was an expert just giving advice on my experience, which you don't need, you know everything.

Tim,
I do not profess to know everything and that's the reason I research. The research included the documents I sited in my previous post. I'm very confident in the fiber mix and it really isn't that new. It's been around for quite some time. The first I saw it used was about 30 years ago. It's also of interest listening to experts in the field like Steve (tullfooter) and Chris's friend Trent as well as people who have actually used it. I appreciate you're advice with your experience but have you any using fiber? Yes, the old school has worked for years but I am always open minded to the new and in most cases better methods.

In my case with the in floor pex tubing, using mesh is not a user friendly process. If the pex is tied off to the top of the mesh as in most cases and the mesh is pulled to the proper height, then the pex ends up too high in the slab. I have never seen it done with the mesh on top of the pex.

You do realize that if we didn't have glass fibers, you wouldn't be in the boat you're in. You'd be in a wood boat!

BYW, Charlie (brady) was over there during the pour. None of the loads came in "hot" so no water was added. I'm very familiar with added water washing the already gelled portland off the aggregate.


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64 X55 Dunphy

Keep it original, Pete
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Tim D View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Tim D Quote  Post ReplyReply Direct Link To This Post Posted: July-25-2010 at 11:03am
I never said fiber was new. All 70 yards in my driveway has fiber and wire. Fiber might make it harder, I don't know, but it won't keep if from cracking. The floor in my workshop doesn't have fiber, just wire. I wanted a very slick surface, like the floor in Sam's club or Lowes. When it dries and you see the fuzz on top, you can break it off by rubbing you shoe across it, that what makes me wonder what the fiber is going to do.
Tim D
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