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More Holley 4160 issues

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gR@HaM View Drop Down
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    Posted: July-06-2015 at 7:23pm
Hi, I finally managed to get the Tique wet last weekend after fitting a new (to me) 4160. My original carb had the choke removed by the PO so I sourced a second hand replacement. After a couple of 10 minute sets the engine wouldnt fire up, carb was leaking from the secondary boosters and had flooded the engine.
There were no other boats out so I had a looong walk back with boat in tow until the fuel had dried up enough for the engine to fire up to get us back to the slip.
After flushing the engine out, it was shut off and fuel was then dripping from the primary boosters, this is an issue I had with the previous carb which was solved by adjusting float height.
So my question is, does anyone know what the measurement should be for the inverted float height? Im guessing the spec should be different to an automotive carb due to marine engines being at an angle. Also, if anything my engine is mouted at a higher angle than typical nautiques as I had to use 1" shims on the front mounts to get alignment to the shaft log. Any thoughts?
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gR@HaM View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote gR@HaM Quote  Post ReplyReply Direct Link To This Post Posted: July-07-2015 at 3:39am
Should probably also mention that I had fitted a rebuilt kit with all new gaskets, needle and seat, powervalve etc. Any advice appreciated
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Post Options Post Options   Thanks (0) Thanks(0)   Quote gR@HaM Quote  Post ReplyReply Direct Link To This Post Posted: July-07-2015 at 1:00pm
Anyone? Planning on pulling both fuel bowls tonight and bending the floats, purely guess work though. Is there a risk of me going the other way and having not enough fuel in the bowls? What would the symptoms be?
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Orlando76 Quote  Post ReplyReply Direct Link To This Post Posted: July-07-2015 at 1:13pm
Before I'd bend the floats, are you sure you have correct fuel pump and correct pressure (not too high)?
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gR@HaM View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote gR@HaM Quote  Post ReplyReply Direct Link To This Post Posted: July-07-2015 at 2:55pm
Thanks for the reply, the fuel pump looks original is a double diaphragm - how would I check the pressure? The previous carb I managed to run ok after float adjustment
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Post Options Post Options   Thanks (0) Thanks(0)   Quote backfoot100 Quote  Post ReplyReply Direct Link To This Post Posted: July-07-2015 at 3:08pm
So if nothing else changed, adjust the floats like you did before until it stops leaking. No exact measurements to how far that would be. Trial and error until it stops leaking.

There have also been issues in the past with new needle/seat sets in rebuild kits that don't seat properly. In the past the solution was putting the old needle/seat set back in.
No science there either. It works or it doesn't. Again, it's purely trial and error. Unfortunately, that means taking the float bowl off each time you want to change something.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote GottaSki Quote  Post ReplyReply Direct Link To This Post Posted: July-07-2015 at 3:37pm
Aditionally, did you see any red sediment in the fuel bowl? If so its a paper gasket in the fuel pump behind the one-way valves. It can shred when a one-way valve losstens and rattles back and forth, shredding the gasket.
It likes to clog needles and seats
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Post Options Post Options   Thanks (0) Thanks(0)   Quote gR@HaM Quote  Post ReplyReply Direct Link To This Post Posted: July-08-2015 at 4:40pm
Thanks guys, will check for signs of pump gasket but hopefully it's just the float setting. It was the first time out with that carb, I gather its not possible to starve the engine of fuel if floats are too low
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Post Options Post Options   Thanks (0) Thanks(0)   Quote gR@HaM Quote  Post ReplyReply Direct Link To This Post Posted: July-08-2015 at 8:18pm
Have cranked both floats down and no dripping after running a full 200L drum of water, fingers crossed for the next outing on Sunday. A late night of working by car headlight, I have to make use of what little time I have these days - joys of parenthood!!! :)
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Post Options Post Options   Thanks (0) Thanks(0)   Quote malcolm2 Quote  Post ReplyReply Direct Link To This Post Posted: July-09-2015 at 5:10pm
I have been struggling with my 4160 carb too. I think I finally have it to a state that I can fine tune it. I believe some of my flooding problem was the primary pump adjustment. The small pump under the primary bowl, with an arm that is operated by the throttle. I believe mine was adjusted to be activated even in neutral. I adjusted the nut on the black lever in the photo below until it was slack against the pump's lever.

That is, the bolt head was not touching the pump lever. Just a slight wiggle and a tight feeler gauge would fit between them. Then I tightened it just a smidge to where the bolt head was touching but not activating the lever. The initial movement of the throttle activates the lever.

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Post Options Post Options   Thanks (0) Thanks(0)   Quote C-Bass Quote  Post ReplyReply Direct Link To This Post Posted: July-09-2015 at 6:01pm
Originally posted by malcolm2 malcolm2 wrote:

The small pump under the primary bowl, with an arm that is operated by the throttle. I believe mine was adjusted to be activated even in neutral. I adjusted the nut on the black lever in the photo below until it was slack against the pump's lever.


I think you need to study some basic Holley carb technical info. What you're referring to as a "primary pump" is actually your accelerator pump. This pump does nothing until you actually start moving the throttle. It is not a valve that opens, instead it is a diaphragm that simply squeezes a set volume of gas into your accelerator nozzles during acceleration. This is to prevent a lean condition during the opening of the throttle, before the carb can transition to the main circuits.

So what I'm saying is the accelerator pump should not be making your boat idle rich, or even start rich, unless you are sitting there pumping the throttle.

You are correct that this could need adjusted, but typically the adjustment is warranted because you're getting a backfire/stumble during acceleration.

Lots of good info here
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Post Options Post Options   Thanks (0) Thanks(0)   Quote malcolm2 Quote  Post ReplyReply Direct Link To This Post Posted: July-09-2015 at 7:03pm
I may not have the lingo down, but you knew what I was talking about. I did not know if he knew the lingo either, so a few extra words directed you right to it and it could cause flooding if it is mal-adjusted.

If your boat is running and you put your finger on that pump and squeeze, gas will enter the carb. It might flood, it might just rev-up. so imagine that the bolt is adjusted so that it is pushing on the pump all the time.... It is another thing to check on a new-to-you part vs. things that were fine before, from what i understood.. Who knows how the PO adjusted anything?

Sounds like he has it tho.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote C-Bass Quote  Post ReplyReply Direct Link To This Post Posted: July-10-2015 at 11:56am
Originally posted by malcolm2 malcolm2 wrote:

I may not have the lingo down, but you knew what I was talking about. I did not know if he knew the lingo either, so a few extra words directed you right to it and it could cause flooding if it is mal-adjusted.

If your boat is running and you put your finger on that pump and squeeze, gas will enter the carb. It might flood, it might just rev-up. so imagine that the bolt is adjusted so that it is pushing on the pump all the time....


No issues on the lingo Clark, I think most here will just try to get the correct terminology posted to avoid confusion in the future if someone were to revisit this post. I'm just trying to make sure you're not mis-diagnosing symptoms, and I'm still not sure you understand how the accelerator pump works based off of your statement.

If the accelerator pump bolt is adjusted so it's pushing on the pump lever all the time, it wouldn't affect anything related to idle air/fuel ratio. That pump does absolutely nothing without movement. The diaphragm inside it squeezes fuel out as it's depressed. I think you're mistakenly thinking that it is a valve that is opening and letting pressurized fuel flow through it. You could relate the accelerator pump to a rubber ducky squirt toy. You squeeze to squirt the water(fuel), and then relax it and it'll suck up more water in preparation for the next squeeze. So in your scenario, if you were to squeeze the ducky half way and just hold it there (analogous to having the accelerator pump adjusted where the bolt is too tight), it would not make any fluid come out until you were to start squeezing again (opening the throttle). The only effect you would have is that you're reducing the overall capacity of the accelerator pump.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote SWANY Quote  Post ReplyReply Direct Link To This Post Posted: July-15-2015 at 10:32am
What would be the symptoms of a float too low? The needle and seat would just open and close more often? Um assuming it would take giving the motor some throttle to start because the lack of fuel?
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Post Options Post Options   Thanks (0) Thanks(0)   Quote SNobsessed Quote  Post ReplyReply Direct Link To This Post Posted: July-15-2015 at 11:39am
The float just controls the level of fuel in the bowl. The level is critical because it is the fluid column pressure that provides the correct air/fuel ratio (everything else constant)..

So a low float will run lean.

Doesn't come up very often, but I have seen floats with cracks in them. Then they absorb fuel & don't float so well.   This will make the carb rich.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote mamigacz Quote  Post ReplyReply Direct Link To This Post Posted: July-15-2015 at 2:33pm
Originally posted by SWANY SWANY wrote:

What would be the symptoms of a float too low? The needle and seat would just open and close more often? Um assuming it would take giving the motor some throttle to start because the lack of fuel?


When a float is adjusted too low you will see no difference when its idling. Even at higher RPM's you won't get a noticeable difference. The area that usually gets affected is when the carburetor transitions from the idle circuit to the main circuit.

The main circuit (known as venturies) relies on air velocity to pass threw them to and draw fuel from the fuel well. Float height determines how high the fuel will rise in the fuel well/fuel bowl. When the float level is low, it takes more air velocity to get fuel to draw from the fuel well. When you are transitioning from idle circuit to main circuit (around 1200 RPM) the air velocity is low, so you will notice a bog (maybe even a back fire) or lean spot as a result. As the air velocity increases (with higher RPM's) the bog will clear up as fuel starts drawing from the fuel well.

Of course, if the float level is grossly out of adjustment and extremely low, you will notice issues even at higher RPMs.

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Post Options Post Options   Thanks (0) Thanks(0)   Quote gR@HaM Quote  Post ReplyReply Direct Link To This Post Posted: July-15-2015 at 4:30pm
All really intersting stuff - thanks. It seems Ive managed to adjust mine within tolerence as it drives really well now. Took it out on sunday and didnt shut the engine off for 3hrs until getting back to the slip as was worried about getting stuck (again). Once we got back I whipped the flame arrestor off before switching off ignition and NO DRIPS!!!
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Bri892001 Quote  Post ReplyReply Direct Link To This Post Posted: July-16-2015 at 5:10pm
Good to hear
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Nelson Quote  Post ReplyReply Direct Link To This Post Posted: July-26-2015 at 8:45pm
Couple more carb questions. First what color accelerator pump cams does everyone run? And second what is this vent thing on the top of this bowl? It doesnt seem to do anything.

I have suspected that I may have a franken carb, am I right?

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Post Options Post Options   Thanks (0) Thanks(0)   Quote Orlando76 Quote  Post ReplyReply Direct Link To This Post Posted: July-26-2015 at 8:54pm
That's a boat anchor.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Nelson Quote  Post ReplyReply Direct Link To This Post Posted: July-26-2015 at 9:06pm
Originally posted by Orlando76 Orlando76 wrote:

That's a boat anchor.


Noted!
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Jonny Quest Quote  Post ReplyReply Direct Link To This Post Posted: July-28-2015 at 1:48am
Originally posted by Nelson Nelson wrote:

Originally posted by Orlando76 Orlando76 wrote:

That's a boat anchor.


Noted!


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Post Options Post Options   Thanks (0) Thanks(0)   Quote gR@HaM Quote  Post ReplyReply Direct Link To This Post Posted: August-22-2015 at 5:22am
The problem has come back
I hadnt got the boat out for a few weeks due to various commitments, after which it took a lot of cranking to get the engine started. At the time I assumed this was down to fuel (gas) evaporating over time in the summer heat. The more I think about it this was probably due to fuel leaking from the carb again. Now when I fire it up the carb really floods from the primary boosters, the engine started up straight away after leaving for a further week but as soon as I shut it off I could hear the fuel gushing out.

Next step is to adjust the float levels (again!) but they will be shutting off really low now, blow compressed air through the vent holes, check needles again and check the floats for cracks.

Can anyone think of anything else I should look at?

I am starting to seriously consider ripping the carb out and moving to LPG but this really is a last resort, and an expense I can do without..
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