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Floor repair

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AlfaDon View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote AlfaDon Quote  Post ReplyReply Direct Link To This Post Topic: Floor repair
    Posted: June-04-2020 at 12:21am
Hi all

The floor on my 96 176 has a couple of soft spots, I’m guessing from years of foot traffic compressing the foam underneath the fiberglass. The foam is dry. It also has some random variations with bumps and dips that annoy me when I’m walking around on it.

I’m going to be removing the carpet to replace it. Would it be possible to scrape the carpet glue and then spread a layer of epoxy to fill the low spots? Would I need to use cloth everywhere to add 1/8” ?

Thanks
Don



Thanks
Don
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Post Options Post Options   Thanks (0) Thanks(0)   Quote SNobsessed Quote  Post ReplyReply Direct Link To This Post Posted: June-04-2020 at 9:22am
If you have soft spots maybe you can drill hole in the center & use foam-in-can to add density. Then add a layer of epoxy glass.
“Beer is proof that God loves us and wants us to be happy.”

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Post Options Post Options   Thanks (0) Thanks(0)   Quote AlfaDon Quote  Post ReplyReply Direct Link To This Post Posted: June-04-2020 at 11:50am
Thanks. I’ve started that process to support the soft spots. But there are a lot of areas where the foam has collapsed between the stringers. The contractor in me wants to skim the floor before I put the new carpet down
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slmskrs View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote slmskrs Quote  Post ReplyReply Direct Link To This Post Posted: June-11-2020 at 4:35am
Originally posted by AlfaDon AlfaDon wrote:

Hi all

The floor on my 96 176 has a couple of soft spots, I’m guessing from years of foot traffic compressing the foam underneath the fiberglass. The foam is dry. It also has some random variations with bumps and dips that annoy me when I’m walking around on it.

I’m going to be removing the carpet to replace it. Would it be possible to scrape the carpet glue and then spread a layer of epoxy to fill the low spots? Would I need to use cloth everywhere to add 1/8” ?

Thanks
Don

I'm in the process of replacing my carpet in my '97. I notice a couple of soft spots in the floor this evening; actually in the same areas on both side of the boat. How did you determine the foam is dry? Drill a small hole? I was just planning on putting 2-3 layers of fiberglass on the areas. Should I be drilling down to check the foam? If it's wet, what can be done?
Gordon '97 Ski Nautique, GT40
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AlfaDon View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote AlfaDon Quote  Post ReplyReply Direct Link To This Post Posted: June-11-2020 at 7:51pm
I drilled about a 1" hole and my foam was dry so I'll put in new foam and glass the top. Now that I know that my foam is dry I probably won't worry about re-glassing it, although I might use some fairing epoxy to smooth out the dip.

If your's is wet you should remove the wet stuff and put it back together
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slmskrs View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote slmskrs Quote  Post ReplyReply Direct Link To This Post Posted: June-11-2020 at 11:01pm
If it's wet, how do you remove and replace it? Not through a 1" hold (I assume).
Gordon '97 Ski Nautique, GT40
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AlfaDon View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote AlfaDon Quote  Post ReplyReply Direct Link To This Post Posted: June-12-2020 at 12:15am
Cut out a section large enough.to access the wet stuff. I would imagine you'll want to let it all air out after you remove the foam. If you google it you can find more information. Unless the glass is cracked and unless the boat spends a lot of time getting rained on I doubt it's wet. The foam underneath compressed with everybody jumping into the same spot, that's why it's spongy
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Post Options Post Options   Thanks (0) Thanks(0)   Quote slmskrs Quote  Post ReplyReply Direct Link To This Post Posted: June-12-2020 at 3:18am
What kind of foam is it? Also, the soft spots are on the outside of the engine mount stringers. If I did drill and find moisture, I'd need to essentially cut where the soft area is, replace the foam, and then patch the part I cut up back in. I don't see cracks in the fiberglass, so I'm hoping it is as you say, just wear and tear; the worst spot is on the port side where people board from the dock..
Gordon '97 Ski Nautique, GT40
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Post Options Post Options   Thanks (0) Thanks(0)   Quote AlfaDon Quote  Post ReplyReply Direct Link To This Post Posted: June-12-2020 at 4:34am
The repair process is what you describe. Check out youtube and I'm sure you'll find some videos.
Your worst spot description is where mine is.
I've decided that I may do some stiffening repair but it won't be this summer
I think people are using the foam in a can from the Big Box store, although there is better stuff Im sure that you buy at a marine supply house like Jamestown Distributors
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Post Options Post Options   Thanks (0) Thanks(0)   Quote TRBenj Quote  Post ReplyReply Direct Link To This Post Posted: June-12-2020 at 7:32am
You won’t learn much by inspecting the top of the foam layer... even on boats that are soaked, it’s usually dry up there. You’d need to dig to the bottom to really inspect, the bottom inch or so (against the hull) will tell the real story. Of course, the delam/soft spot at the top is another issue altogether- likely unrelated to wet foam. That’s just not a failure mode that occurs- at least not that I’ve seen in these boats. Maybe don’t go digging if you don’t want to know the truth.
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