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40 amp circuit breaker?

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    Posted: March-24-2007 at 8:56pm
Went out for the first time this year and my electrical problem from last summer surfaced again. Engine and all electrical just cut off (gauges, blower, horn, etc.) In my thread from last summer, before the thread digressed into hilarious banter between TimD and 79, JEFF KOSTIS mentioned the circuit breaker, but I thought that he was talking about a panel of some sort. Today, I figured out that it is, indeed, the 40 amp circuit breaker that will not reset unless I disconnect and then reconnect. (thankfully I figured it out before being towed in by a Mastercraft)

The fix:
If I'm not mistaken, the breaker should allow current again when the button is pushed and will trip again if the overload still exists. This one does not reset at all, so I'm going to order a new one from SkiDim. Does anyone know of what else would cause the breaker to not reset at all, other than the switch being faulty? Also, are their any other places to find this switch besides SkiDim?
Thanks for the advice!
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Post Options Post Options   Thanks (0) Thanks(0)   Quote boat dr Quote  Post ReplyReply Direct Link To This Post Posted: March-24-2007 at 9:56pm
Poster 112. If the breaker will not reset by pushing the red button,I would venture to say, YES,it is defective.SkiDim is a good place, there are cheaper ones. But you will not get the service nor the advice that both Richard and Vince supply with every part.Karen is pretty sharp too........
Ask Vince what type boat he owns??????????boat dr   
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Poster112 Quote  Post ReplyReply Direct Link To This Post Posted: March-24-2007 at 10:00pm
Thanks, Doc. That's what I thought about the switch. I also agree that the service and advice is top notch from skidim.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote JEFF KOSTIS Quote  Post ReplyReply Direct Link To This Post Posted: March-24-2007 at 10:11pm
    Poster112, Im glad to see you found that breaker. I agree with the above and get a good one from SkiDim.

    The only time a breaker wont reset is when its still hot. Once it cools, it should reset unless its bad.

    Man, I re-read your old post to see what the "hilarious banter" was all about. That is a good way to put it!!



                                      Jeff...
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Poster112 Quote  Post ReplyReply Direct Link To This Post Posted: March-24-2007 at 10:45pm
JEFF, now that you mention it, It was hot to the touch today. Perhaps it cooled down during the disconnect and reconnect process and then reset. This has happened only two times out. Today it happened twice. I immediately headed in after I got it reset the first time, but it happened again on the way in. Any idea what could cause that type of current to trip it or factors to consider? I assume that it is tripped thermally if it waits to cool down before resetting. I have not added any electronics on it or anything. Perhaps a 50 amp would be better or would that just mask a potential problem?
Thanks.
Chris
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 8122pbrainard Quote  Post ReplyReply Direct Link To This Post Posted: March-25-2007 at 8:28am
Poster112, Do NOT install the 50 amp. If the 40 tripped due to a problem and not a defective breaker you need to find that problem. Since you said that it was hot, I would say something is causing a overload. This can be a very time consuming process as every load on that breaker needs to be checked. If you are electricly inclined, I'm sure we can walk you through, otherwise it may be wise to take it in to someone. Due to the size of the breaker, I'm assuming it is the master breaker on the engine. Correct?


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Post Options Post Options   Thanks (0) Thanks(0)   Quote GottaSki Quote  Post ReplyReply Direct Link To This Post Posted: March-25-2007 at 8:46am
Originally posted by Poster112 Poster112 wrote:

(thankfully I figured it out before being towed in by a Mastercraft)


Oh the humanity...next time row.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Poster112 Quote  Post ReplyReply Direct Link To This Post Posted: March-25-2007 at 8:52am
Yes, Pete, it is the master. I'm not very electrically inclined, though I can read a wiring diagram. I can find all of the components drawing juice, I just don't know what to check for or how to check them. I guess that is what I need to learn first. I'd much rather learn about the system if I can before taking it to someone that'll just fix it
Thanks for the reply.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Poster112 Quote  Post ReplyReply Direct Link To This Post Posted: March-25-2007 at 9:00am
Gottaski, let me be clear, I was not towed in by a Mastercraft. The guy in MC kept asking me if I needed the help. I would have paddled, instead, but I got her running. I do have my pride.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 8122pbrainard Quote  Post ReplyReply Direct Link To This Post Posted: March-25-2007 at 11:27am
Poster112, Do you have the wiring diagram and a ohm meter? If you don't have a volt / ohm meter, they come in real handy around the house . A basic meter at the hardware is about $40. don't buy the cheapest one. A step above cheap will have more ranges.


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Post Options Post Options   Thanks (0) Thanks(0)   Quote Poster112 Quote  Post ReplyReply Direct Link To This Post Posted: March-25-2007 at 11:37am
Diagram, yes, ohm meter, no. Getting one today. Have no idea how to use it though
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 05 210 Quote  Post ReplyReply Direct Link To This Post Posted: March-25-2007 at 12:19pm
   Sounds like a connection with high resistance.If everything operates normally until this happens,my guess would be a bad connection,or the breaker itself.Check the breaker with the ohmmeter in the closed(normal operating)position.There should be no resistance across the terminals.If there is,that resistance could be the cause of the breaker heating up and tripping.A beaker is basically just a fuse that resets,and the only thing that will blow a fuse is a short,OR an exessive amount of current load that would make the breaker think that there is a short.Check ALL connections related to the breaker,including the breaker connections themselves.And as stated above,DO NOT install a larger breaker unless you are prepared to fight a fire on your boat.Good luck.
   BTW,if you're buying a meter,get a digital one,much easier to use than analog.

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Post Options Post Options   Thanks (0) Thanks(0)   Quote 8122pbrainard Quote  Post ReplyReply Direct Link To This Post Posted: March-25-2007 at 12:46pm
Yes, if you put in the 50 and started a meltdown in the wiring, you would be pulling the boat to Eric and he would be charging you the extra extra dummy charge!!

There should be some instructions that come with the volt ohm meter. It is quite simple. Any circuit between the test leads will give you the resistence in ohms. For current in amps, take 12 volts (the nominal system volts) and divide it by the ohm reading. Do this for as many devices (loads) on the boat you can isolate and post them and we'll see if there are some high ones. Unless you can find a connector someplace that you can disconnect, you may need to disconnet the respective wire at say a switch. So 1 test lead on the meter going to the device and the other test lead to ground will give to the ohms.



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Post Options Post Options   Thanks (0) Thanks(0)   Quote Poster112 Quote  Post ReplyReply Direct Link To This Post Posted: March-25-2007 at 2:04pm
Thanks a lot guys. I 'm not putting on a 50. I like my wife smokin' hot, not my wiring. So, to isolate what I'm testing, I just need to disconnect above the circuit and leave the ground connected?
So a loss of juice in the circuit between the two probes shows resistance and/or a short somewhere between the two probes?
It may be next weekend before I can test. I'll post the results then.
Thanks.
Chris
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 8122pbrainard Quote  Post ReplyReply Direct Link To This Post Posted: March-25-2007 at 2:31pm
Poster, When you get the meter, touch the two probes together. You will get 0 ohms. that is a short. A reading with resistence is a "load". Calculate the load in amps like I previously mentioned.


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Post Options Post Options   Thanks (0) Thanks(0)   Quote JEFF KOSTIS Quote  Post ReplyReply Direct Link To This Post Posted: March-25-2007 at 8:08pm
     In theory, all of the above is correct except a standard ohm meter isnt going to read that accurately what is needed. Its just going to read zero, even if the breaker is defective plus your meter leads will also figure into the equation.
     I would have to ask if there is any "add on" equipment that might be drawing more than the factory load. If not then, more than likely the problem is what 05210 mentioned. The only "true" way to tell is by actually measuring the current being drawn through the breaker. If your lucky enough to have a current meter that was in in the dash of a boat or vehicle would be the perfect cheap way out. Unfortunately, most multimeters will only read current of up to 10 amps. You can buy a cheap ammeter gauge at the autoparts store if you'd rather know for sure what the load is.

                                    Jeff....
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 8122pbrainard Quote  Post ReplyReply Direct Link To This Post Posted: March-25-2007 at 8:28pm
Jeff, Even the cheap meters have a zeroing dial to eliminate the resistence of the test leads of the meter. Yes, the resistence of the wiring in the boat will add to the calculated load but 112 is poping a 40 amp breaker. Thats alot of juice!! It should be easy to find the bad device or bad wiring.


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Post Options Post Options   Thanks (0) Thanks(0)   Quote Poster112 Quote  Post ReplyReply Direct Link To This Post Posted: March-25-2007 at 9:55pm
As for add ons, not even radio or cd player. Previous owner dropped in a DUI distributor from Performance Distributors, if that makes a difference. Last summer it happened one time out. I've put less than 40 hours on it since I bought it last June. 15 of them were put on it after it happened the one time last summer. I will say that we were cruising at just above 20mph (about 2500-3000 RPM) when it happened the other day. Last summer I was cruising at about 35 mph when it happened. I don't know if that would make a difference.
Anyway, I bought a meter today, so I'll see what I can find out this week.
Thanks, again, guys.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 8122pbrainard Quote  Post ReplyReply Direct Link To This Post Posted: March-26-2007 at 7:46am
Chris, Forgot to mention that you should get a new 40 amp breaker. The themally tripped types can weaken (hold less current) after multiple trips. They have a bimetalic spring that heats up with current that seems to loose the original setting.

Is the 78 equiped with a volt or amp meter? My 77 has a amp meter and I seem to think it's right around the time they changed to the volts.


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Post Options Post Options   Thanks (0) Thanks(0)   Quote Poster112 Quote  Post ReplyReply Direct Link To This Post Posted: March-26-2007 at 8:58am
Yes, I've got an amp meter in the dash. I've already ordered a new 40 amp breaker. JEFF KOSTIS mentioned a "current meter" is that the same thing as my amp meter?
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 8122pbrainard Quote  Post ReplyReply Direct Link To This Post Posted: March-26-2007 at 9:23am
Yes, The amp meter is measuring current. The reason I asked if you had the amp meter is to find out if you were watching it before the breaker pops and to see what the amps are.


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Post Options Post Options   Thanks (0) Thanks(0)   Quote Poster112 Quote  Post ReplyReply Direct Link To This Post Posted: March-26-2007 at 11:32am
After I figured out that it was the circuit breaker, I watched it pretty closely. The max on the meter is 40 and the needle pushed 30 when accelerating, but I don't think that it went above that. I'll run it in the driveway and post what it does.
Thanks.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 8122pbrainard Quote  Post ReplyReply Direct Link To This Post Posted: March-26-2007 at 11:54am
What is the condition of your battery? Even a 30 amp draw is on the high side.


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Post Options Post Options   Thanks (0) Thanks(0)   Quote Poster112 Quote  Post ReplyReply Direct Link To This Post Posted: March-26-2007 at 12:45pm
Good question. I have not replaced it or recharged it, and seems strong when cranking. I removed it during the winter, so it was not connected. I'll double check the amp reading.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 8122pbrainard Quote  Post ReplyReply Direct Link To This Post Posted: March-26-2007 at 1:16pm
I'm just tring to figure out where 30 amps is going. Trying to eliminate some posibilities


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Post Options Post Options   Thanks (0) Thanks(0)   Quote JEFF KOSTIS Quote  Post ReplyReply Direct Link To This Post Posted: March-26-2007 at 9:43pm
Originally posted by 8122pbrainard 8122pbrainard wrote:

Jeff, Even the cheap meters have a zeroing dial to eliminate the resistence of the test leads of the meter. Yes, the resistence of the wiring in the boat will add to the calculated load but 112 is poping a 40 amp breaker. Thats alot of juice!! It should be easy to find the bad device or bad wiring.



    8122, what I mean by the meter not being accurate is that the breaker does hold for a while and then trips after time. The current going through it is significant and if you calculate it. The resistance would be like .05 ohms and those meters wont read that. Yes, most have a "zero feature" but usually only read in tenths of ohms. I have meters that are almost $300 and they are not designed for that purpose. I have clamp on DC current meters for that purpose and if you measure the current and the voltage across the breaker, you can get exactly how much resistance you have loosing as heat(watts).

     Enough techno for now. 112,if you have a correctly wired ammeter in the dash (all wiring is factory), it will reveal charging current into the battery only as well as the current being sucked from the battery. It wont tell you what the load is across the breaker. I do think the breaker or connections are just bad from guessing. If you want to take the time to "troubleshoot" the system to be sure, all you need to do is to remove the ammeter from the dash, and tie the removed wires from the ammeter together with a #10 screw and nut. Then unhook the the wire(s) from one side of the 40A breaker and connect to one of the posts of the ammeter. Then use a short piece of #10 or larger wire to connect from the breaker to the other post on the ammeter. In other words, You are basically hooking the breaker in series with the ammeter. Dont be fooled by the extra lug on the ammeter for the backlighting as it might confuse you. You then will be able to read the actual current. Be sure to unhook the batt and be sure nothing shorts out.
     If you have extra $$$ and want to get a clamp on DC current/multimeter they are just under $200 for a decent Greenlee brand. Clamp on means all you have to do is clamp the meter end around the wire without doing anything to the wire. It also serves as your everyday multimeter as well.
     

                                    Jeff...
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 8122pbrainard Quote  Post ReplyReply Direct Link To This Post Posted: March-27-2007 at 6:38am
Jeff, I totally agree that a clamp-on would be ideal but am just trying to give 112 the inexpensive way to check his loads. I'm trying to get him to ohm out his loads and not resistence in the breakers. A 5 amp load @ 12 volts is going to read 2.4 ohms. Am I correct or am I missing something? The cheap volt / ohm meters will read that. Besides, I think they are a great tool to have around the house.

This whole problem could just be a bad breaker as the thermal breakers are not the most reliable type and are subject to the ambient air temp. The 40 may be of marginal size and a steady load close to the 40 amp rating plus the air temp may have just pushed it past it's limit.

Unless someone has done some rewiring, the installed amp meter will give total loads since they all go through the meter.

Jeff, OK, sorry, now I got it. You're worried about the cheap meter being able to read LOW enough. Since most loads are in the 4-6 amp range, you should be able to tell a near 0 ohm compared to a 3 ohm reading with the meter set on the 20 ohm range.


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Post Options Post Options   Thanks (0) Thanks(0)   Quote Poster112 Quote  Post ReplyReply Direct Link To This Post Posted: March-27-2007 at 8:42am
Yeah, I'm not too excited about spending $200 on a clamp on meter, though my father has one down in FL. Maybe I'll have him send it to me.
So JEFF, you are saying to remove the ammeter from the dash and run it directly into the breaker? Pete, you are saying that the reading while in the dash will say the same thing?
I can pull it out and use it right on the breaker with no problem, but what am I looking for?
Another thing, I've got something installed in the bilge that has a wire going to it and I do not know what it is. It is about 3" diameter round mounted onto the bottom of the bilge directly opposite the raw water pick up. I'll post a photo later today.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Poster112 Quote  Post ReplyReply Direct Link To This Post Posted: March-27-2007 at 1:38pm
Oh, I do know that this mystery thing is not a pump.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 8122pbrainard Quote  Post ReplyReply Direct Link To This Post Posted: March-27-2007 at 3:36pm
112, I wasn't going to say anything in reference to a bilge pump!! That would have been too obvious but we have had stranger questions posted!!

Like I said before,unless someone changed the wiring, the amp meter in the dash is going to give you a total + or - reading. What Jeff is suggesting is putting a amp meter in series with the 40 amp breaker to see the load going through it but I feel that it is your master breaker anyway. Take a look at the wiring diagram and confirm that it is the master. You should have the main wire coming from the alternator to the breaker then to the dash amp meter then to the ignition switch and then to everthing else on the boat.

OK, we need to see a picture of the mystery 3" round thingy in the bilge. You have got me wondering what it could be!



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