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rebuilding seat bottom....need advice

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Swatkinz View Drop Down
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    Posted: June-02-2010 at 1:23am
The seat bottom of my original Deluxe interior seat (center section) is rotten to the extent that I'm afraid if I don't replace the wood in it now, there won't be enough to make a pattern.

Tonight I was able to remove the skin and foam without damaging them so I'll be reusing them. As far as the wood goes, it's 1/2 inch plywood. Looks like just plain old plywood. Is the recommendation to build it back in plain plywood and then paint it with epoxy or some other waterproofing barrier? If so, what kind of epoxy/paint etc? I don't want to overcomplicate it since this isn't structural. If I can get 22 years out of my newly remade seat bottom, then I'll be satisfied so I'm not too interested in a composite or anything more expensive than plywood.

Also, part of the foam was glued to the seat base. Was the purpose of glueing this simply to hold the foam in place while the skin was put on, or was it put on to keep it from shifting after the skin was put on or both? What kind of glue would you use to reglue it to the new seat bottom prior to reinstalling the original skin? Also, there was plastic on the foam too prior to the skin. How necessary/important is this?
Steve
2011 Sport/Air 200
Excalibur 343
2017 Boatmate Tandem Axle Trailer

Former CC owner (77, 80, 95, 88, all SNs)

Former Malibu owner (07, 09)
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LAKESIDE View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote LAKESIDE Quote  Post ReplyReply Direct Link To This Post Posted: June-02-2010 at 1:49am
Hi Steve. Pressure treated plywood will do fine. The reason for gluing the foam was to keep it in place. You can use any kind of contact cement just something to keep it it place while reinstalling the cover. And for the plastic. Some people say it keeps the foam from getting wet. Others use it for easy cover installation. It allows the cover to slide some when installing.Also be sure to use stainless staples it possible. Hope this helps.
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