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Hull Repair

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Robb View Drop Down
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    Posted: April-18-2011 at 3:55pm
The bow of my boat has been worn away after multiple trailer loadings and rubbing on the bow roller. I believe the roller was too tight and not rolling which is what caused some of the wear. I'd like to know what is the preferred filler material to use for such a repair? Do I need to use an epoxy-based filler?

Thanks in advance.
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SNobsessed View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote SNobsessed Quote  Post ReplyReply Direct Link To This Post Posted: April-18-2011 at 9:30pm
Robb - Please post a picture so we can evaluate the damage.
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Robb View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Robb Quote  Post ReplyReply Direct Link To This Post Posted: April-19-2011 at 12:10am
Sorry for the delay...........had a computer problem. Hope I remembered how to correctly upload and post the pictures.
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Robb View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Robb Quote  Post ReplyReply Direct Link To This Post Posted: April-19-2011 at 12:21am
Whoops! I guess not. Didn't get them sized correctly. My apologies. I'll try again in my next post.........I've decided to get brave and post some stringer pictures and ask some questions.
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8122pbrainard View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 8122pbrainard Quote  Post ReplyReply Direct Link To This Post Posted: April-19-2011 at 10:00am
Robb,
It looks like that stem has had a few repairs done to it and done with a "soft" filler (lots of talc in the resin). Even a bow stop roller that doesn't turn should not cause that damage.

This will not be a pretty repair unless you can match the paint on the boat. All the damage and the "repair" must be ground out back to the original hull glass. Straight epoxy resin for the first coat to penetrate the old, then using a high strength filled epoxy fill the depth and then just a fairing with a lighter weight sandable filled epoxy. Prime and paint.

DO NOT use Marinetex.


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77 Tique

64 X55 Dunphy

Keep it original, Pete
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Robb View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Robb Quote  Post ReplyReply Direct Link To This Post Posted: April-19-2011 at 11:20am
I was thinking the same thing. I just did not want to make the same mistake by using the incorrect materials. Just so I understand correctly, is the original hull glass the mesh looking material in the picture? The paint is the least of my worries on this boat - lots of mis-matched touch up jobs, etc. Would CPES work better first, then straight resin and sandable filler? What do you recommend. I have looked on US composites, Jamestown Distributors, Rotdoctor, etc., but I have no idea what's best.

My spirits about running the boat this season are being gradually lifted. Thanks for all the help!
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8122pbrainard View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 8122pbrainard Quote  Post ReplyReply Direct Link To This Post Posted: April-19-2011 at 11:45am
Rob,
Yes, the rough tan is the glass portion of the hull. It needs some light grinding to roughen it up. No on the CPES - the glass is dense enough that you can use the straight epoxy as a first coat.

Then the next layer should be a high density filled epoxy. USC: Aerosil-Cabosil or milled fiber. West: Colloidal Silica

The final thin layer for fairing should be a low density that's easy to sand. USC: SM fairing. West: 407 low density.


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