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Removing exhaust flanges

Printed From: CorrectCraftFan.com
Category: Repairs and Maintenance
Forum Name: Boat Maintenance
Forum Discription: Discuss maintenance of your Correct Craft
URL: http://www.CorrectCraftFan.com/forum/forum_posts.asp?TID=21557
Printed Date: November-20-2024 at 2:27am


Topic: Removing exhaust flanges
Posted By: nautique5454
Subject: Removing exhaust flanges
Date Posted: May-02-2011 at 12:27pm
I am trying to figure out how to install the stainless steel exhaust pipes that I just purchased for my '69 Mustang. I can't fit them in because of the top stringer. My thought was that I could remove the flanges from the transom, assemble the pipe with rubber hose connected to the flange then slide in. Would this be possible? Is there some sort of permanant seal holding them on there?



Replies:
Posted By: 8122pbrainard
Date Posted: May-02-2011 at 12:48pm
Chris,
I wouldn't mess with the transom exhaust tips. It's a method but I feel more work than's needed. Think about using the bottle jack trick under the engine manifolds. Tilt the aft of the engine up and install the exhaust forward from the transom. When you get to the engine, slowly drop the engine so the hose slides onto the manifolds.

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54 Atom

/diaries/details.asp?ID=2179" rel="nofollow - 77 Tique

64 X55 Dunphy

Keep it original, Pete
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Posted By: TRBenj
Date Posted: May-02-2011 at 12:56pm
Post a picture of what youre working against. On a '69, the exhaust cavities would have been foamed in. Have you dug yours out? Those horizontal ties arent adding a lot of strength back there anyways... Id be inclined to remove them.

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Posted By: nautique5454
Date Posted: May-02-2011 at 1:15pm
No foam in the cavities. The previous owner had a newer engine installed so that could have been removed in that process. See the picture below...I like the idea of cutting the piece out as long is it won't affect strength/structure. I also wanted to get new rubbber hose onto the flanges but haven't thought of a way to do so without moving the gas tank, which I want to avoid. That is why I thought removing the flanges and assembling outside of the boat would be the easiest solution.


Posted By: nautique5454
Date Posted: May-02-2011 at 7:53pm
Pete,

If I were to remove the flanges, is there anything I should keep in mind? I think this might be the best solution to get the pipes in and get a new hose connected below the gas tank.


Posted By: TRBenj
Date Posted: May-02-2011 at 8:06pm
Originally posted by nautique5454 nautique5454 wrote:

If I were to remove the flanges, is there anything I should keep in mind?

I would keep in mind that the flanges and through hulls are NOT connected, and getting the through hulls out and back in should be avoided at all costs! Not a fun job if you want to reuse them, as it will take a hammer to get them out.

If I remember correctly, we cut the horizontal braces on my sister's '69 when she replaced her exhaust (with copper pipe), as they were mostly rotten anyways.

If you dont want to cut yours, I would look for another way to sneak the pipes in there. Removing the gas tank is a 10 minute job, by the way- and I would be inspecting those rear hoses very closely while youre in there.

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Posted By: Robb
Date Posted: May-02-2011 at 11:06pm
I concur! The gas tank is a simple task, and the hoses should definitely be looked at. Mine were well overdue to be replaced on my '74.


Posted By: 8122pbrainard
Date Posted: May-03-2011 at 9:11am
Chris,
Post a picture. Tim's method of cutting the cross member is easy. Also, no matter which way you go, the tank has got to come out. The hole in the transom isn't large enough to get the hose through - just the through hull tips.

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54 Atom

/diaries/details.asp?ID=2179" rel="nofollow - 77 Tique

64 X55 Dunphy

Keep it original, Pete
<


Posted By: nautique5454
Date Posted: May-03-2011 at 12:10pm
Pete,

There is a picture in a post of mine above but I'll upload it again if it didn't work.

I was hesitant to start messing with the gas tank. Between the fill hose, vent hose and fuel line to the engine I thought I might get myself into trouble. The fact that the tank is full didn't help either, but I can siphon the gas into a few cans. If you guys can put me at ease about it I'll definitely go that route.

Anything I should be aware of when moving the tank? It appears it is being held down by wooden blocks bolted down on port and starboard sides. Which hoses will I need to disconnect?



Posted By: 8122pbrainard
Date Posted: May-03-2011 at 12:23pm
Chris,
Your picture did come through. Sory but for some reason I didn't pick up that it was yours.

Getting the tank out as mentioned isn't a big deal. The fill hose, the vent line, the fuel supply and the wires to the gauge sender. On the fill hose, the easy way is to pull the deck fitting as most of the fill hoses are "close coupled".

Once the tank is out, I feel you'll have plenty of room to drop the SS tubing into the cavity. If not, use Tim's suggestion of cutting the small cross member. I too feel it really doesn't do much. You're going to end up having to do a stringer job sooner or later anyway!

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/diaries/details.asp?ID=1622" rel="nofollow -

54 Atom

/diaries/details.asp?ID=2179" rel="nofollow - 77 Tique

64 X55 Dunphy

Keep it original, Pete
<



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