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Starter and Relay

Printed From: CorrectCraftFan.com
Category: Repairs and Maintenance
Forum Name: Engine Repair
Forum Discription: Engine problems and solutions
URL: http://www.CorrectCraftFan.com/forum/forum_posts.asp?TID=36293
Printed Date: October-07-2024 at 8:31pm


Topic: Starter and Relay
Posted By: RHodder
Subject: Starter and Relay
Date Posted: June-09-2015 at 11:35pm
I have an 88 Sport Nautique with a 351 Windsor.
Having a problem with the starter relay keeps going bad and then the starter keeps running and burning up starters.

The 50 amp breaker seems to be bad, it will not trip.
I can not figure out the problem. We have traced all the wiring and everything looks good.
We do have a deep cycle battery with 1000 amps.

Any ideas?

Thanks,
Russ H.

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ROH



Replies:
Posted By: 8122pbrainard
Date Posted: June-09-2015 at 11:49pm
Russ,
I have to ask why the deep cycle battery? If you have other battery loads other than starting, at least go with a combination starting/deep cycle. You said you looked at the wiring but how about battery cables and terminals? If bad or even with bad terminal connections, you will see a voltage drop. Lower voltage results in higher amps (Ohms law) that the start relay can't handle. The typical result is the contacts in the relay weld themselves together and the starter keeps running. Get some voltage readings at the battery and at the starter during cranking. If everything is good, a typical drop will be about 3 volts. If more, it may be time for new cables. Get rid of the deep first. BTW, look at the wiring diagram. The 50 amp breaker is not in the starter circuit!!

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/diaries/details.asp?ID=1622" rel="nofollow -

54 Atom

/diaries/details.asp?ID=2179" rel="nofollow - 77 Tique

64 X55 Dunphy

Keep it original, Pete
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Posted By: RHodder
Date Posted: June-09-2015 at 11:57pm
Hello 8122pbrainard,

I thought a bigger batter would be better for starting. I am now reading it may be the problem.
You are correct, the contacts on the relay weld themselves together. (This has happened before and I took the relay apart).
All the cables are new and in great shape.
One of the issues that baffles me is the 50 amp breaker. Why is it there? The one on my engine does not seem to be working. It does not throw.
In the diagram I have, the breaker is between the alternator and the relay. Does this sound right to you?

Thanks for your help.
Russ H.


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ROH


Posted By: 8122pbrainard
Date Posted: June-10-2015 at 12:05am
Originally posted by RHodder RHodder wrote:

Hello 8122pbrainard,

One of the issues that baffles me is the 50 amp breaker. Why is it there? The one on my engine does not seem to be working. It does not throw.
In the diagram I have, the breaker is between the alternator and the relay. Does this sound right to you?
Russ H.

Yes the breaker is between the alternator and the relay but that's not the path the current takes to the starter!!

http://s133.photobucket.com/user/brainard_bucket_bucket/media/enginewiring84.jpg.html" rel="nofollow">

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/diaries/details.asp?ID=1622" rel="nofollow -

54 Atom

/diaries/details.asp?ID=2179" rel="nofollow - 77 Tique

64 X55 Dunphy

Keep it original, Pete
<


Posted By: TRBenj
Date Posted: June-10-2015 at 12:13am
The breaker protects the smaller wiring in the boat from the infinite current source (battery). The unprotected side (batt/relay/starter) uses very large wires and can sustain very high current flow for short periods.

Deep cycle battery is likely a contributor to your problem. I am also curious where you are getting your relays. Auto parts store or high quality PCM parts from a dealer or SkiDIM?


Posted By: 8122pbrainard
Date Posted: June-10-2015 at 12:19am
Russ,
You never commented on why the deep cycle battery?

-------------
/diaries/details.asp?ID=1622" rel="nofollow -

54 Atom

/diaries/details.asp?ID=2179" rel="nofollow - 77 Tique

64 X55 Dunphy

Keep it original, Pete
<


Posted By: RHodder
Date Posted: June-10-2015 at 12:29am
I thought a deep cycle battery would be better for starting.
Now, it sounds like it could be contributing to the problem.

Still not sure that is the only issue.
The previous owner had an issue with burning out starters. They had a regular size battery.

I am getting the relays from the auto parts store. Are the PCM ones able to handle more?

Thanks,
Russ H.

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ROH


Posted By: Jonny Quest
Date Posted: June-10-2015 at 1:38am
If you need a relay, I've got a good "used" one that you can have. Just pay the shipping ($15) and it's yours. It looks like this: (came off a '94 SN with 351W)




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Current
2003 Ski Nautique 206 Limited

Previous
2001 Ski Nautique Open Bow
1994 Ski Nautique Open Bow

Aqua skiing, ergo sum



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