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Rusty exhaust manifold plug threads.

Printed From: CorrectCraftFan.com
Category: Repairs and Maintenance
Forum Name: Engine Repair
Forum Discription: Engine problems and solutions
URL: http://www.CorrectCraftFan.com/forum/forum_posts.asp?TID=41040
Printed Date: October-07-2024 at 12:19am


Topic: Rusty exhaust manifold plug threads.
Posted By: Blamey
Subject: Rusty exhaust manifold plug threads.
Date Posted: May-09-2017 at 6:08pm
The Manifolds plugs on my 95 Sport have seen better days and I want to replace them. I have 2 replacement plugs but I can't get the new plugs into old threads on the Manifold.

What is the best way for me to clean up the threads in the manifolds so I can get the new plugs in.

Here are pics of the old plug.


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96 Super Sport
Previously: 95 Sport Nautique, 1980 Ski Supreme



Replies:
Posted By: KENO
Date Posted: May-09-2017 at 6:16pm
You can run a 3/4-14 NPT pipe tap thru the threads just enough to clean things up.

I've seen them as cheap as 15 dollars on EBAY, but your local hardware store probably has one for somewhat more. For the number of times you'll use it a cheap one will be just fine.


Posted By: KENO
Date Posted: May-09-2017 at 6:26pm
Don't know what your replacements are but you can get brass with a square or hex external head pretty reasonably instead of your originals that are cast iron and have that internal recess that you put a 1/2 inch ratchet into.

If you have a Fastenal store locally that's one place to get them

edit now that I think about it Home Depot has them too


Posted By: Blamey
Date Posted: May-09-2017 at 10:29pm
Thanks,

Picked up a pipe tap for $20 off amazon.

I got the plugs from Nautique parts. at the end of last season so will use those for now (if I can find them).

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96 Super Sport
Previously: 95 Sport Nautique, 1980 Ski Supreme


Posted By: gun-driver
Date Posted: May-09-2017 at 10:39pm
Funny I just did the ones from my '85 today. Everything Ken said is correct any lowes or home dumpo should have 3/4 brass plugs and the taps aren't that much but you may have to go to a hardware store for that


Posted By: 8122pbrainard
Date Posted: May-09-2017 at 11:57pm
Originally posted by Blamey Blamey wrote:



I got the plugs from Nautique parts. .

Pipe fittings from a dealer? $$$$ Are they brass?

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54 Atom

/diaries/details.asp?ID=2179" rel="nofollow - 77 Tique

64 X55 Dunphy

Keep it original, Pete
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