Edit done to list actual parts available for this repair updated June 15, 2021.
My 1995 DHM trailer came with an Atwood Hydraulic brake actuator for Drum Brakes, this coupler was one of the most common brake actuators used on boat trailers but parts to repair it are no longer sold, Atwood is out of business.If your Atwood Brake actuator needs a rebuild here are parts available today to get that done. I have not found a source for a new shock absorber for this coupler but my boat did not need a new brake actuator shock. If one of you can come up with a new replacement shock for this coupler that would be great. Some of the parts listed in the original 2018 post have now failed so I am updating to help give an accurate list of good repair parts available today in 2021. I am going to edit out my original posts to reflect these changes.
Dorman sells a Rebuild Kit for the 1" hydraulic Master Cylinder, parts in the Dorman kit allow you to rebuild your master. The new piston cup and parts fit and work, there are slight differences in manufacture style and even length but these parts work and fit like new.
Dorman Master Cylinder Rebuild Kit is Part # TM19356, this kit comes with a boot for the master cylinder that is too large and will not work. You will toss this dorman boot. The important internal Dorman rebuild parts work perfectly and this kit is available many places, Amazon was around $16 O'Reilly AP $32. so you can get these needed parts.
For the Rubber Master Cylinder Boot I found a part sold by EMPI, a old VW Air Cooled supplier. The old VW rectangular shaped master cylinder has the right sizes to work with the ATWOOD coupler. EMPI part # EMP-16-2162-0 also listed elsewhere as 16-2162 is a little longer, about 3/8" than the OEM ATWOOD part but fits and functions perfectly. Any old Air Cooled VW house can get the EMPI part or AMAZON lists it for around $16. It does fit the end of the Master but I thought it popped off a little easy so I used a zip tie and tightened it around the boot end and the master cylinder. With the Zip tie it is secure, fits well and I have no leak concerns.
I repaired my ATWOOD two years ago because the master had rust in it, a quick hone, (master cylinder hone tools are available at most parts stores) and the master cylinder cleaned right up, with new parts it worked. The boot I installed in 2018 failed, it split and water got in so my master rusted again and would not work this year. The VW EMPI boot is an OEM quality part for a passenger car, it will last many years, very good quality.
Fel Pro sells gasket stock on small rolls which you can use to make a new gasket for the master cylinder seal to the atwood coupler. I cut my new gasket from Fel Pro Gasket Stock with scissors and used a drill to make my bolt holes, since no factory gasket is available for the Atwood coupler. I did not record the Fel Pro part # for the gasket roll but if needed I can go back and get it. .
My Atwood coupler is welded on and parts are discontinued. Prices for those parts if available have gone up by five fold if you can find them.
In 2018 I tried a Tilton Tilton Master Cylinder Rebuild Kit part #74-1000RK, and the boot lasted only 2 years which allowed another failure. Use the EMPI rubber boot and the Dorman Kit, they are a better repair for the ATWOOD.
I tried to add additional photos showing the parts purchased but only one photo would load. The picture shows my Atwood coupler on our 1995 DHM boat trailer. The receiver hitch is installed and I use a 1/2" bar about 14" in length with 100 pounds of weight slipped on to apply the brakes for adjustment and for bleeding the trailer brakes. I wish I had an adapter to connect my Motive Brake Bleeder to this trailer, that would make it easy to bleed the brakes but with this set up I can bleed the system in about 30 minutes, not too bad. With the set up attached with 100 pounds of weight like in the photo the weight will either be spongy or hard when applied. If they are spongy you have air in the system, keep bleeding and get the air out. Working proper with no air in your brake lines you will feel the brake actuator move when you apply the brakes and there is a firm feeling to the application, it goes hard and stops, you can lean on it and add more pressure but it should be hard at that point, no spongy feeling. With 100 pounds of weight on the brake the tires on mine will rotate backwards with firm hand pressure but not at all forwards. To get the left and right tires adjusted equally I use just 50 pounds of weight on the coupler and then adjust the wheel brakes manually with the weight on the coupler, I adjust till both wheels can be turned with a strong hand on them spinning them forward. A couple clicks on the star wheel adjuster in each brake allows you to adjust each tire to apply equally.
Hope this helps. I saw one of these Master Cylinders for sale on EBAY, just the Master cylinder, not the coupler, they wanted $400. With the listed parts most of these old cylinders could be rebuilt so you avoid needing a new Brake Actuator which are available from companies like Titan for around $250 but if yours is like mine it is welded on to the trailer so not an easy swap.
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