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Sea water mystery

Printed From: CorrectCraftFan.com
Category: General Correct Craft Discussion
Forum Name: General Discussion
Forum Discription: Anything Correct Craft
URL: http://www.CorrectCraftFan.com/forum/forum_posts.asp?TID=51353
Printed Date: September-25-2024 at 8:54am


Topic: Sea water mystery
Posted By: DenDen
Subject: Sea water mystery
Date Posted: August-31-2023 at 9:20pm
I have been trying to get my sea water pump in my 75 SW 18 working.
All good on garden hose.
Took it to the lake, and no sea water will enter the port and hose leading to the pump. I know this because I installed a clear hose that I can see what’s going on. So after half an hour of messing around at the dock, never got any seawater in that hose at all. I was tempted to remove the hose and see what happened when I opened up an inch and a quarter hole in the hull. I am sure Water would have gushed in. Not wanting to sink the boat. I took it home. I learned in school but water seeks it’s own level. If that were the case, then that Hose would fill up and to my calculations the pump also. This is a DV so the pump is pretty far down below water level. I have read all the forums to tell me to check everything for vacuum, leaks, etc. I have done this many times to no avail. Even if I have a bad pump, why does water not enter that hose. Tomorrow I am taking the boat to my pond and putting a different hose on the inlet to see how far up the water comes. I’m willing to bet it seeks it’s own level somewhere just below the floor,
I am at wits end. Can someone help?



Replies:
Posted By: KENO
Date Posted: September-01-2023 at 7:22am
Water will seek it's own level as long as there's a vent path for air in the line to escape. No vent path, no water gets into the hose.

How are you supplying water from the garden hose to be able to say that "all's good" ?

Is it being forced through the pump by the hose pressure?

Is this a PCM/ Waukesha 351 with a Sherwood pump or some other engine/pump setup?

Have you had the pump off and maybe remounted it upside down so that it won't pump any water since the suction hose would now be hooked to the pump discharge?    It happens 

Have you looked at the impeller to see what it looks like?

So many questions.............answer em' all. Wink




Posted By: DenDen
Date Posted: September-01-2023 at 9:13am
I will try to answer all your questions.
The pump is in OMC belt driven mounted underneath fuel pump on the right hand side of a small block Chevy 307. I have had to pump off and rebuild it to the best of my ability as the only part available is the impeller. That means that I had to make the gaskets polish the stainless steel parts up, purchased a new bearing and seal. We are pretty capable of doing this rebuild as my next-door neighbor has a machine shop in his garage. Installed a new clear hose from the boat intake to the pump. Everything is sealed up really well there. I’m confident there’s no leaks , as for running it on the driveway with the garden hose. Yes, we are forcing the water in. I can actually force water through the pump when the engine is not running all the way through the engine and out the exhaust which would lead me to believe that Air would also bleed through the entire system and that’s why I can’t understand the water does not enter this pipe to the pump . I just read how to post pictures on this forum. I am using an iPhone, and apparently the icons don’t appear on an iPhone at the top of the page. I was very careful not to overheat the pump and ruin the new impeller when there’s no water going into it at the lake. Although this could have happened. I am not sure what my next move is as I hate to take the pump a part to check the impeller as I will have to make new gaskets again. I am thinking of just getting a new pump which I found a guy had some pieces left over but he wants a fortune for them. Like a Thousand dollars for the pump. At this point, I am willing to try anything. Unfortunately, there’s not room in front of the crankshaft to mount that style of pump. I have also located supposed replacement pump for this online is a brand new stainless steel version. That would run me about 600 bucks. As you know the condition, this boat is in right now is not worth much without new flooring stringers. That’s why I was hoping to see mechanically how fit it was before doing all that this winter. I was hoping to keep the boat original, and for what I have invested right now I could easily find another one. I had a 77 just like this and that is why I am partial to this one. The 77, was a 351.


Posted By: DenDen
Date Posted: September-01-2023 at 9:15am
I do not know how far you were willing to go to help someone. But I could easily text you pictures if I had a phone number.


Posted By: DenDen
Date Posted: September-01-2023 at 11:12am
I just had a thought. What pump do all the 351s running around here use? Certainly there’s a belt driven pump that I could convert to in OMC?


Posted By: PLBC
Date Posted: September-01-2023 at 12:34pm
Double and triple check that the pump is not upside down.

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http://www.correctcraftfan.com/diaries/details.asp?ID=5164&sort=&pagenum=1" rel="nofollow - 99


Posted By: swilliams
Date Posted: September-01-2023 at 1:53pm
If you rebuild that pump with the impeller blades facing the wrong direction, it probably will not draw water. If it’s the same pump I have, you cannot mount them incorrectly to the block.

-------------
1976 Martinique,350 Omc. 1975 Glastron/Carlson CV16,115 Merc.


Posted By: 63 Skier
Date Posted: September-01-2023 at 2:16pm
In any case using the pressurized hose on the intake hose is a mistake, you can put too much water pressure on it and cause issues.  The best method is the "timmy T" you'll see referenced in multiple threads.  Basically you add a T to the intake hose between the hull and raw water pump, put a garden hose connector on the T, and when you turn on the hose it discharges out the bottom of hull until the engine starts and the pump picks up as much water as it needs, any excess still flows out the bottom.  2 advantages to this setup, 1st you can't apply too much pressure, 2nd you are replicating the hull in the water, if your pump won't pull with the hull in the water it won't pull in this setup either.

The pumps, as you've seen from having it apart, are simple as can be.  The causes for not working are upside down pump as people mentioned above, not sure what your OMC pump looks like but is a common problem on the 351's, or air leak on the suction side, which you say you've checked carefully, or a bad impeller.  If you don't want to open up the pump housing again maybe just remove the pump and see if you can turn it by hand in the proper direction, should turn relatively hard but steadily, if anything feels funky open it up to check the impeller.


-------------
'63 American Skier - '98 Sport Nautique


Posted By: MrMcD
Date Posted: September-01-2023 at 5:01pm
Assembling the pump can be hard but if you apply some wet dish soap, I use dawn, to the blades they will slip easy as you install and you can rotate them as needed for assembly.   I have installed a pump upside down and for absolute fact they do not pump water upside down but bolt right up just fine.   When we say upside down, when the pump is apart the body can be rotated so the inlet is on the bottom and the outlet on the top while all the mounting bolts are in the right position to assemble.   Worth a check.

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Posted By: fanofccfan
Date Posted: September-01-2023 at 5:40pm
My old sherwood leaked air on the back side where the shaft sits and rotates in the housing.  It needed a new press fit bushing to fix that issue.  I am not familiar with your exact pump but it is a thought I had while reading your post.

-------------
2004 196 LE Ski 1969 Marauder 19 1978 Ski


Posted By: DenDen
Date Posted: September-01-2023 at 8:49pm
With the boat floating in the water, we do not get any water into the hose leading to the pump from the fresh water intake. Also tried switching the In-N-Out same result. So we loosened the clamp at the pump and allowed air to bleed out and that line to fill full of water. Started the boat still did not pump water. Did this with the lines switched and not switched. I am at a total loss right now. It seems the pump does not pump. I guess I will take it out. may be bench test it. Then take it apart.
I have talked to a fellow at Northwood marina, who rebuilds pumps for Chris, Kraft and older boats. He seems to think these pumps are very complicated and he can be the only one to possibly get it to work. That route would still cost me over $1000. This is not rocket science. It’s an old boat that needs a belt driven pump. Help ! Getting discouraged.


Posted By: MourningWood
Date Posted: September-01-2023 at 10:00pm
Originally posted by DenDen DenDen wrote:

With the boat floating in the water, we do not get any water into the hose leading to the pump from the fresh water intake. science.  ! Getting discouraged.

Geeze Louise!
Unhook the intake hose from the raw water pump and drop boat into water, staying on trailer...(boat won't sink)
If water comes up through the intake hose, then the culprit is the next item in line-the pump.

Which is probably blocked.....


-------------
1964 Dunphy X-55 "One 'N Dun"

'I measured twice, cut three times, and it's still too short!"


Posted By: 63 Skier
Date Posted: September-01-2023 at 10:01pm
Definitely not rocket science.  You have either an air leak, or a bad impeller.  Certainly seems to me it's an air leak.  I wish someone was near you that could donate a pump to simply get you going, though I don't know how much bracket modification you'd need to mount a Sherwood pump.


-------------
'63 American Skier - '98 Sport Nautique


Posted By: swilliams
Date Posted: September-02-2023 at 4:43am
Den, where in Ohio are you located? I have an extra pump here but I need to see what you have to match up. I’ll send you my phone # so you can send me some pics. Steve

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1976 Martinique,350 Omc. 1975 Glastron/Carlson CV16,115 Merc.


Posted By: DenDen
Date Posted: September-02-2023 at 7:19am
I am in Rittman, 44270. It is close to Wadsworth.


Posted By: DenDen
Date Posted: September-02-2023 at 7:21am
My phone number is 330-714-2036


Posted By: DenDen
Date Posted: September-02-2023 at 7:30am
Thanks for everyone’s help. Here is what we did last. Put the boat back in the pond floating on the trailer. Tried it again and there was no water in the hose. Remember it’s clear so I can see. Did it both ways switching the In-N-Out hose.
That did not work. So we loosened the hose at the pump, allowing the hose to fill up. And try to start the boat and it still did not pump water. Tried that with the hose both ways. In for Out out for in.
At this point, I have to assume my pump is no good.


Posted By: KENO
Date Posted: September-02-2023 at 7:34am
Hope you guys are talking to each other, texting pictures back and forth.

It's only a UPS truck ride away Wink

Len you mentioned lack of clearance for a crank driven pump.............how much room do you have before things start hitting each other?


Posted By: swilliams
Date Posted: September-02-2023 at 7:53am
Ken, Den sent me pictures of his pump and it is identical to the ones I have. I have one an unassembled one that would be a direct bolt on but I’m not sure of its internal condition. Seems to drag well. Worth a shot!

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1976 Martinique,350 Omc. 1975 Glastron/Carlson CV16,115 Merc.


Posted By: KENO
Date Posted: September-02-2023 at 8:52am
Originally posted by swilliams swilliams wrote:

Ken, Den sent me pictures of his pump and it is identical to the ones I have. I have one an unassembled one that would be a direct bolt on but I’m not sure of its internal condition. Seems to drag well. Worth a shot!

Thumbs Up  Thumbs Up

Maybe he's got an extra original  gas cap hangin' around Wink


Posted By: DrCC
Date Posted: September-02-2023 at 11:05am
Haven't read the whole post.   But kinda sounds like to me that you have a dead mouse or mud dobbers in your thru-hull.

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Keep it....from sinkin'


Posted By: DenDen
Date Posted: September-02-2023 at 6:40pm
We put the boat in the pond again and did a number of things to try to get water into the hose. We loosen the intake hose at the pump. Hose filled up. We loosened the out hose at the pump. Hose filled up we took the hose off the Transmission cooler hose filled up. Took the hose off after the transmission cooler. Hose did not fill up. It seems possibly the transmission filter or cooler is plugged. Will check it out later.


Posted By: DrCC
Date Posted: September-03-2023 at 8:48am
So,   If your pump is before the cooler, it's full of black rubber particles.   Pump after cooler, it's full of lake debris.   Thankfully no mouse.

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Keep it....from sinkin'


Posted By: MourningWood
Date Posted: September-03-2023 at 12:18pm
Originally posted by DrCC DrCC wrote:

So,   If your pump is before the cooler, it's full of black rubber particles....

Hug

After all, why was the pump impeller replaced to begin with?


-------------
1964 Dunphy X-55 "One 'N Dun"

'I measured twice, cut three times, and it's still too short!"


Posted By: DenDen
Date Posted: September-04-2023 at 7:46am
Thanks for the answer. Going to look into that next.


Posted By: KENO
Date Posted: September-08-2023 at 7:54am
So.............how's the mystery these days?




Posted By: swilliams
Date Posted: September-08-2023 at 1:54pm
Den’s working on it but did say the pump I gave him works. His cooling system has the rwp sending water through the trans cooler to the exhaust risers and then back through the exhaust manifolds to the thermostat housing. My Omc goes through the same pump, cooler and then directly to the thermostat housing. His is an earlier version. He did mention his thermostat was stuck so there’s more to come.

-------------
1976 Martinique,350 Omc. 1975 Glastron/Carlson CV16,115 Merc.


Posted By: DenDen
Date Posted: September-08-2023 at 2:39pm
Yes, the pump I got from Steve worked. But now that I’ve gotten my shop manual I am pretty sure I know what is wrong. I thought they took the thermostat out so I put one back in. That being where you would put the normal automotive thermostat. However, this this motor has a thermostat a little higher up in the block and it is not supposed to have the automotive thermostat in it. So I need to order a new correct thermostat for it and then remove the automotive one and try it. I will not get my parts until Monday.


Posted By: KENO
Date Posted: September-08-2023 at 4:14pm
I'd fire that thing up with no thermostat just to see if you have flow.............for testing Wink

It won't hurt anything and you'll be able to tell if you have water flowing. 

It'll fill up the engine and the water will mix with the water going to the manifolds, just like having an open thermostat in the system.

No fair forcing it through with hose pressure, hook the suction to a 5 gallon bucket with a hose feeding the bucket and watch the water come out the exhaust 


Posted By: swilliams
Date Posted: September-08-2023 at 5:03pm
+1 on the bucket method.

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1976 Martinique,350 Omc. 1975 Glastron/Carlson CV16,115 Merc.


Posted By: DenDen
Date Posted: September-09-2023 at 9:00am
I wish I could fire it up but it needed a starter so I took the old one off and order a new one. I hope it comes on Monday along with a new thermostat and I can get this thing going Tuesday or Wednesday.
Again, thanks everyone for your help. This is a great forum.


Posted By: DenDen
Date Posted: September-10-2023 at 8:43am
Got the new parts, starter and thermostat installed them and dropped her in the pond. Pretty much nothing changed. Still no water until bleeding. Air out of the outline on the pump. Tried both pumps. At this point the only thing I haven’t changed is the line from the pump to the oil cooler. I’m going to change that and then also route around the oil cooler and see if that makes a difference.


Posted By: bwinn
Date Posted: September-10-2023 at 1:24pm
Pics of installed pump would help to verify the pump is oriented correctly for the rotation of the belt. Could be installed upside down?


Posted By: 63 Skier
Date Posted: September-10-2023 at 2:29pm
Den, I really suggest you stop launching the boat to test it, keep it on the trailer and either use the T setup I described earlier or the bucket method that Ken mentioned.  That way you really can see what's going on, is any water at all flowing.  For example, testing on the trailer you can remove the discharge hose from the pump (or other end from the oil cooler) and start it up, see if the pump is sucking up and discharging water.  If you prove that out you'll know to look downstream, if the pump isn't pumping then you don't need to worry about anything but the pump.



-------------
'63 American Skier - '98 Sport Nautique


Posted By: DenDen
Date Posted: September-10-2023 at 3:52pm
Today I took a 5 gallon bucket filled it up, set an on the floor of the boat and hooked the pick up hose into it. Just a short time after starting the boat, it easily sucked water out of the 5 gallon bucket.
Then I took it down and floated it on the pond. Everything was as before, and it would not draw water until I air bleed the output line from the pump.
This got me thinking possibly it was the oil cooler. So I bypassed that with a clear hose it has the same results. Would not pump water until I air bleed after the pump.
At this point, I can just blame the exhaust manifolds. They are the really old style. I will try to post some pictures of everything soon.


Posted By: DenDen
Date Posted: September-10-2023 at 4:21pm
I put some pictures in my diary


Posted By: Tomrupp
Date Posted: September-10-2023 at 5:49pm
Is your trailer bunk blocking the water intake? I’ve never heard of the though hull intake getting clogged, but yours sounds plugged or blocked.

-------------
Tom
94 Ski Nautique Open Bow 351 with Carb
95 Double Decker Aqua Patio with 50hp Honda (3 carbs).


Posted By: bwinn
Date Posted: September-10-2023 at 8:13pm
Is the intake hose wire reinforced to prevent collapse during suction?


Posted By: DenDen
Date Posted: September-10-2023 at 11:30pm
To answer those questions. The trailer does not block the intake port. Even if I did, my testing has been done with the boat floating off of the trailer. As for the hose yes it is a clear hose with a stiff wire wrapped through it I think you could drive the car over it and not collapse it.
As I mentioned before, we did do the bucket test. And the pump is able to draw water from the bucket . It does seem to be an intake problem. The only test I really haven’t done is remove the hose from the intake side of the pump. I have always opened on the backside of the pump so that the pump will slow the water down. Maybe tomorrow I will just back the boat in and take the intake hose off. I will keep the trailer under it of course.
Again, thanks for all the input. I will keep you posted.


Posted By: KENO
Date Posted: September-11-2023 at 7:03am
Originally posted by DenDen DenDen wrote:

At this point, I can just blame the exhaust manifolds. They are the really old style. I will try to post some pictures of everything soon.

Originally posted by DenDen DenDen wrote:


As I mentioned before, we did do the bucket test. And the pump is able to draw water from the bucket . It does seem to be an intake problem.
 

2 quotes above from yesterday.............Make up your mind will ya' Wink

How about before you put it in the pond again, you leave the suction hose hooked to the intake grate, remove it from the back of the pump and hook your garden hose into the suction hose for a backflush of the hose and the suction grate.




Posted By: KENO
Date Posted: September-11-2023 at 7:48am
Originally posted by DenDen DenDen wrote:

I put some pictures in my diary

Only one picture in the diary

Here's the easiest way to post pictures  Watch the video at about 1/2 speed 

Originally posted by KENO KENO wrote:


Most anybody can post pictures these days even from a phone if they follow the directions below Steps 1-9 and watch the Youtube video in the link.

Originally posted by KENO KENO wrote:

Originally posted by Mpost Mpost wrote:

Originally posted by 75 Tique 75 Tique wrote:

Per Ken's request/suggestion, and per Ken's efforts in finding a relatively easy way to post photos, here is a step by step process.

1.  Have photos you want to post in your phone gallery or on your computer.
2.  Open website imgbb.com
(no need to sign in, sign up, or register unless you want to)
3. click or tap on "select images to upload"
4. Go to your gallery or computer and select photo(s)
(Leave autodelete option on "dont delete")
5. click or tap "Upload"
6.  In the "Embed codes" box, scroll to and select  "BBCode full linked"
7. in the box at the bottom of the page where the photo URL shows up,  tap or click "copy"
8. Open your CCF reply and tap and paste or click and paste.
9. Voila, its there. (Note: it wont show up until you view preview or post it)

I suppose 8 steps sounds like a lot, but its mostly quick easy point and clicks (or taps)  Goes quickly and easily.  Give it a try.


Added this here so it is sticky or pinned Smile

And added this link to the You Tube video that Larry made so there are written instructions and a video showing how to do it.

https://youtu.be/0UYbzewyjXw" rel="nofollow - https://youtu.be/0UYbzewyjXw

Written and video instructions all in one spot Wink

Good idea Marty

 


Posted By: DenDen
Date Posted: September-11-2023 at 8:42am
Good morning.
I took the boat back to the pond before I read your post. Ken. Probably doesn’t matter because as soon as I pulled the hose off the intake water gushed in their full force. I am like 100% sure there’s nothing plugged up there. I’m going to try to post some pictures in a little while.


Posted By: DenDen
Date Posted: September-11-2023 at 8:58am
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https://ibb.co/NxfdpPL


Posted By: DenDen
Date Posted: September-11-2023 at 8:59am
Can anyone see those pictures?


Posted By: DenDen
Date Posted: September-11-2023 at 9:06am
https://ibb.co/mRGZjwq" rel="nofollow">
https://ibb.co/25hvgHY" rel="nofollow">
https://ibb.co/60cjbXT" rel="nofollow">
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Posted By: DenDen
Date Posted: September-11-2023 at 9:07am
I think I got it


Posted By: KENO
Date Posted: September-11-2023 at 9:22am
Originally posted by DenDen DenDen wrote:

I think I got it

I think you do   Thumbs Up


Posted By: fanofccfan
Date Posted: September-11-2023 at 11:59am
Oh the suspense is killing me!! Smile  Good to know you have solved the problem...possibly...most likely.  I imagine Ken had a hand in the solving the puzzle??

-------------
2004 196 LE Ski 1969 Marauder 19 1978 Ski


Posted By: DenDen
Date Posted: September-12-2023 at 1:18am
When I said, I think I got it, I was referring to posting pictures.
We have still not figured out what the problem could be with the seawater prime. After talking to Steve, at length on the phone. we have pretty much decided it has something to do with the old exhaust manifolds.
So for now, we are giving up! I going to run the boat a little bit (being very careful to watch temp) and prepare for the overall this winter. In the spring or whenever I will install new exhaust manifolds or some type.


Posted By: DenDen
Date Posted: September-12-2023 at 1:28am
I might add:
Many thanks to all who helped.
And I am sure you have not heard the last from me. As this winter when I proceed to remove the engine, fix the stringers and floor, etc. I will have some questions.
And if nothing else, I will document as well as I can, my actions over the winter.


Posted By: KENO
Date Posted: September-12-2023 at 7:31am
Originally posted by DenDen DenDen wrote:

When I said, I think I got it, I was referring to posting pictures.
We have still not figured out what the problem could be with the seawater prime. After talking to Steve, at length on the phone. we have pretty much decided it has something to do with the old exhaust manifolds.
So for now, we are giving up! I going to run the boat a little bit (being very careful to watch temp) and prepare for the overall this winter. In the spring or whenever I will install new exhaust manifolds or some type.

So if I got this right, you think you can't get any flow through the exhaust manifolds, but you're gonna put the boat in the water and drive it around or maybe just sit there and watch temperatures while you cook your exhaust hoses if there's no flow.  .


Posted By: fanofccfan
Date Posted: September-12-2023 at 8:32am
Oh OK.  We will just sit back and wait then!  

-------------
2004 196 LE Ski 1969 Marauder 19 1978 Ski


Posted By: DenDen
Date Posted: September-12-2023 at 9:05am
You shouldn’t have to wait too long. I’m kind of anxious to try her
I would never risk a piece of machinery, that I thought wasn’t up to the task. We have pulled off many of the hoses while the boat was running to check the water flow and it all seems to be good. When we say that we suspect the exhaust manifold is because they are highly corroded at 48 years of age. But possibly the biggest reason is we can’t find anything else wrong.


Posted By: KENO
Date Posted: September-12-2023 at 9:16am
Have you checked the thermostat housing to verify that you have a clear path through the housing to always supply water to the manifolds when the engine/pump is running?

There's a port that always provides flow

Or in other words, no blockage there that would prevent flow out to the manifolds

There's not been much mention of the thermostat housing, just the thermostat itself.


Posted By: 63 Skier
Date Posted: September-12-2023 at 11:13am
Den, you can see that we don't want you to give up, go a few more rounds!!!

Did you ever disconnect the hose at the oil cooler, leave it connected to the RWP, and start the engine?  If you got an instant fountain out of the hose you'd make a great case for your downstream investigation of thermostat and manifolds, but if you get a weak output or takes a while to get anything you'd know your problem was still the pump.  I know the success with the bucket test might lead you to think the pump is fine, but it leads me to think the downstream flow is fine, or at least sufficient for now.

The reason I keep saying to run it on the trailer, not in the water, is you get the whole picture.  Is it drawing water from bucket or hose T?  Yes, from bucket.  Is water flowing out one or both exhaust pipes?  I haven't seen a mention of this.  If it is sucking from the bucket ok, then put your garden hose in the bucket to keep filling it, let the engine run, observe flow out the pipes, check temp as it keeps running at maybe 1000 rpm.  Would tell you more of the story.  Maybe you've done all this, just still trying to understand the flow issue.


-------------
'63 American Skier - '98 Sport Nautique


Posted By: DenDen
Date Posted: September-12-2023 at 12:21pm
I will try to clarify what we have done.
First of all, when I say that it does not prime, that is only when you first put the boat in the water when all the lines have bled out. That is when I open the valve on that apparatus in the one picture. That hose goes from the pump to the oil cooler. It is clear so you can see when it fills. So each time we do one of these tests, we have to pull the boat out of the water, let it drain and then put it back in.
After the boat has been primed by opening that valve and letting the air out it then stays primed every time you start no problem.
As for testing if there was a blockage at the oil cooler. Yes, we put a clear hose from the one you see in the picture to the t where it goes into each exhaust manifold. Again we had to crack the valve in order to get flow. And when we did this, as soon as we cracked it, the water gushed up no problem. So we hooked it back up through the oil cooler with a clear hose from the oil cooler to the T. Exact same result had to crack the valve to get it to fill. That leads me to believe the oil cooler has nothing to do with it.
I am still at a loss as to why I have to crack that valve to get the initial “ prime” to fill the system. It just seems to need a little extra bit of help to get it going.
After we see the clear line to the T fill, it’s just a matter of feeling the bottom of the manifold get cool, right away as the water flows up through them on the bottom first. And then you can actually feel the water come back down and cool the top. The only other thing I could think of to do would be to put clear hoses from the front of the manifold to the thermostat housing. I don’t think that’s necessary as it’s obvious when the manifold or cooling.
And yes, when we were running the boat last on the bucket. We had the hose in there, filling it up to observe what was going to happen, and we observed water comes out of both exhaust evenly.
I cannot think of anything else to do or check. Obviously something is not right.
I am more than happy to entertain any ideas someone might have.
My thought is they only made this style of manifold and cooling for a couple of years. And I suppose that’s why they changed it?



Posted By: KENO
Date Posted: September-12-2023 at 7:06pm
I think DenDen is pretty happy right about now.

We had a conversation this afternoon about his priming issues and the routing of his suction hose from the hull intake to the pump suction.

The way it was run, when the boat was turned off the line could drain completely when he took it out of the water.

Most CC's of that era with a PCM engine had a loop seal formed between the pump and the suction grate because the line looped up over the top of the transmission cooler then from the cooler it dropped into the bilge and ran up to the pump. Once that line got water in it, it stayed at least partially full all season unless you did something like disconnect the line and drain it.

That makes it a lot easier for the pump to get a prime when you start the engine.

He looped the hose upward over the rear engine mount and now he's got a loop seal.

He ran the boat this afternoon out on the lake. His words were "ran flawlessly, never heated up at all"

He's having technical difficulties trying to post a picture and video, so he asked me to post them.

Here's a picture of the newly arranged hose.

He now knows everything runs good and hopefully his loop seal makes the pump prime a lot easier every time.

Thumbs Up  Thumbs Up  for DenDen for sticking with it.

We'll let him fill in whatever else there is.

https://ibb.co/P52XGcr" rel="nofollow">

PS still working on posting the video  Edit .........the video was really fuzzy, so I didn't post a link.


Posted By: 63 Skier
Date Posted: September-12-2023 at 7:56pm
That's great news!  Nicely done Den for being willing to try stuff and listening to advice, and to Ken for the simple fix.  I've never heard the expression loop seal before, but I get it.  What is new to me is every other boat I've dealt with sucked water easily even from an empty raw water pickup so not sure why this one is harder to prime, maybe just the different style pump.

Ken, have you thought about setting up a 1-900-ASK-KENO line, you could bill by the minute like a psychic. LOL


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'63 American Skier - '98 Sport Nautique


Posted By: KENO
Date Posted: September-12-2023 at 9:51pm
Typical CCF group effort  Wink

Let's wait though for Dennis to say it's "fixed" and keeps a prime 


Posted By: 1980SN2001
Date Posted: September-12-2023 at 9:53pm
Just learned something new… thanks KENO. Great job as well!

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1980 SN Project


Posted By: fanofccfan
Date Posted: September-13-2023 at 8:18am
I would not have thought of that fix.  Glad to see its up and working.  Way to go Keno!

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2004 196 LE Ski 1969 Marauder 19 1978 Ski


Posted By: NCH20SKIER
Date Posted: September-13-2023 at 8:30am
Keno to the rescue (agian)

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'05 206 Limited
'88 BFN


Posted By: Faceplant
Date Posted: September-13-2023 at 9:44pm
So difficult but yet so simple - when you know it.

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Feels like I am hanging 10 but in reality - probably hanging 6.


Posted By: KENO
Date Posted: September-14-2023 at 6:14am
Here's the typical routing of the suction hose on a PCM 351. Earlier ones had no strainer but the hose ran the same way. From the intake it went under the transmission/driveshaft, then up and over the transmission to the cooler inlet, then downhill to the pump, so lots of water is retained in the line for an easier prime.

You had a line that stayed full from the high point above the transmission to the pump suction even when the boat was out of the water.

https://ibb.co/dt08pJJ" rel="nofollow">


Posted By: DenDen
Date Posted: September-14-2023 at 8:36am
Once again, thanks Ken for all of your help.
Planning on going out for a longer cruise over the weekend. Details to follow.


Posted By: KENO
Date Posted: September-14-2023 at 12:54pm
Like I said earlier

Originally posted by KENO KENO wrote:

Typical CCF group effort  Wink


Your last review of what was done and the pictures were what helped a whole bunch.

After the winter rebuild, go for the high loop over the transmission 


Posted By: DenDen
Date Posted: September-14-2023 at 2:24pm
Once again, thanks Ken for all of your help.
Planning on going out for a longer cruise over the weekend. Details to follow.


Posted By: MrMcD
Date Posted: September-14-2023 at 4:25pm
I have owned and worked on these old boats for 40 years now, never considered a loop seal, I guess I have seen the routing numerous times but never thought of it as part of the supply function, I always assumed the pump had enough suction to pull from the boat bottom.  Nice work figuring this one out.

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Posted By: KENO
Date Posted: September-16-2023 at 7:56am
These pumps can self prime from quite a height. You see various numbers thrown around like 15 to 20 ft. but pump speed, impeller condition, tightness of the suction side all affect it's ability.

I think Dennis's pump has a hard time priming itself for whatever reason and the loop helps him a lot. 

I'd say that normally for most of us, the hose routing just helps things prime easier and isn't absolutely necessary, but it makes the pumps life easier by keeping the impeller submerged for the next start




Posted By: DenDen
Date Posted: September-17-2023 at 8:58am
Speaking of the next start, took the boat out again yesterday and everything was fine. No priming issues, no heating issues, everything was great. However, I do have one issue to work on and that would be the tach.
At wide-open throttle, the boat goes up to about 40 mph(gps) at which time the motor is over speeding. At least that’s what the tach says. After riding around some more and studying the tach it seems to be rather erratic. Sometimes moving when the motor does not change speed, sometimes staying still when the motor does change speed. I am sure it’s just a wiring problem when they converted from points to electronic. I will resolve and take her back out.


Posted By: gun-driver
Date Posted: September-17-2023 at 11:20am
If it were me, during the rebuild I would put in a strainer like in Ken’s picture. Not only for the “loop seal” but to help keep debris out of the cooling system and transmission cooler.  


Posted By: DenDen
Date Posted: September-18-2023 at 10:54am
Great advice I’ll keep that in mind


Posted By: DenDen
Date Posted: September-22-2023 at 9:01am
To finish up this posting here is an update:
Took the boat out with a working tachometer and ran it around the lake a good bit the other day.
WOT IS 4000 RPMS AND 40 MPH. BOAT IS SET UP PERFECTLY. The exhaust manifolds never got too hot to lay your hand on so I think everything is pretty good.
I plan on doing a little more boating this year, and then tear into it when the weather changes.
Thanks again for everyone’s help. I am sure I will be calling on the knowledge of this form again.


Posted By: 63 Skier
Date Posted: September-22-2023 at 10:09am
Glad to hear you are enjoying the boat now!  I know nothing about a Chevy 307, they certainly used a variety of engines in the earlier years.  No idea what you have on for a prop but I'm guessing you could find 300-400 rpm and a bit more speed with a new prop.


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'63 American Skier - '98 Sport Nautique


Posted By: DenDen
Date Posted: September-22-2023 at 10:28am
https://ibb.co/StP4FMR" rel="nofollow">
https://ibb.co/Tvpr178" rel="nofollow">
https://ibb.co/tHrgbNg" rel="nofollow">

I have no idea what it is either


Posted By: KENO
Date Posted: September-22-2023 at 12:24pm
It was probably the standard original prop on your boat. 

It's 13 inch diameter by13 inch pitch

Ellis props were used on CC's in the mid 70's along with a few other brands.

Some people would call it a paperweight, but it does a pretty good job of moving your boat/engine combination along. Wink


Posted By: 63 Skier
Date Posted: September-22-2023 at 12:30pm
So it's an Ellis 13x13 RH with some cup.  I don't think Ellis is still in business.

"Modern" CNC machined props improve performance, it can be pretty significant.  The trick is finding the right prop to match the boat, and there is tremendous knowledge here on that subject.  Someone will know how to match a prop to a 307 powered '73 SW 18.  I took a quick look and I think that engine was rated at 235 or 245 HP.

Then again for general lake cruising it's a question of whether that performance gain is worthwhile to you, spending maybe $400 on a prop to gain a few mph.


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'63 American Skier - '98 Sport Nautique


Posted By: MrMcD
Date Posted: September-22-2023 at 7:38pm
The 307 is a parts bin engine from GM.  They are actually very nice engines, great torque for a small engine but not big on horsepower.
They came about because GM was selling 327 blocks with 283 crankshafts in them to make the 302 combination which was a very high RPM performance engine.  Not big on torque though.
The leftover 283 blocks had 327 crankshafts installed and the longer stroke made the 307.  Small bore long stroke make a nice high torque small block for its size but they were not high horsepower.  GM only sold them with a 2 bbl carb.  Turning a 13x13 prop that might be the best a good running 307 can offer.  The larger 350 and 351 engines only turned maybe 44-4800 with that prop.
The 307's in good shape got good MPG and ran well, just don't race a 350.


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Posted By: DenDen
Date Posted: September-22-2023 at 11:40pm
Thanks for the info. As usual great forum with great people.


Posted By: KENO
Date Posted: September-23-2023 at 7:01am
What's that 225 on the valve covers in his picture from earlier in this thread?  Wink

If you want a prop suggestion.............Acme 542  13x11.5

I'd do whatever you're gonna do like stringers, floor and get it all back together and running before thinking about another prop though.



Posted By: DenDen
Date Posted: September-23-2023 at 3:29pm
225 is horsepower. And I probably won’t do anything till spring with a prop, or possibly a different intake and carburetor.
Definitely going with a different exhaust system.
First, I have to verify what heads are on the thing.


Posted By: tryathlete
Date Posted: September-25-2023 at 10:15am
This is why I love this site.


Posted By: DenDen
Date Posted: October-11-2023 at 9:21pm
Thinking about rolling out a totally new power plant.
Going to put something in the 350s will have to worry about.
I have kind of decided I need something close to 300 HP
She may not come out pretty so she might as will be fast
Hope I don’t eat these words in the spring


Posted By: MrMcD
Date Posted: October-11-2023 at 10:13pm
Most GM small blocks will bolt right in as long as you are before the LS blocks came out.   From 1986 and newer they have a full round rear main seal and you would need a different flywheel.   In addition to the 350 you can upgrade to a 383 or even a 400 small block for more smiles.
My Malibu had the bone stock GM 350 260 HP, I acquired all the parts to build that into a 383 including AFR heads but the dang 350 ran so well and never gave me any trouble so I never did that engine swap.


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Posted By: swilliams
Date Posted: October-12-2023 at 5:42am
I agree with Mark. My 350 runs real well bone stock and I wouldn’t modify it. It’s just the little quirks that Omc added that make you scratch your head(rwp for one). Most internals are still available for the GM.

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1976 Martinique,350 Omc. 1975 Glastron/Carlson CV16,115 Merc.


Posted By: DenDen
Date Posted: October-12-2023 at 6:02pm
You are probably right I should just let it alone and maybe change the prop and see how fast it will go. But I’m still figuring the best it’ll do is 45. I’d like to see 50 or better. And since it’s a DV it’s gonna take some more power.   I bought it to play with anyways so we’ll see what happens over the winter.
I already miss that sound. Going to be a long winter now that I have a boat again.


Posted By: KENO
Date Posted: October-13-2023 at 6:52am
You should probably get your wallet/charge card warmed up cause you'll be needing a lot of that green stuff to gain 5 MPH.

Your prop is working well if you're getting 40 MPH at 4000 RPM and they're both accurate readings.

An Acme will probably pick you up some noticeable acceleration and have not much affect at all on top speed.

It may be the same plus or minus a little bit.

You won't pick up a magic 5 MPH

People with these glowing reports of big speed gains were replacing a prop that should have been in the junk pile or was totally mismatched to the boat to begin with.


Posted By: 63 Skier
Date Posted: October-13-2023 at 9:47am
I agree with Ken's post.  I saw firsthand how much a new prop changed my boat's performance, but it was more a matter of overall performance for skiing and holeshot etc.  Depending on your current prop you may gain a few mph, may not.

The old rule of thumb was you need around 12-14 HP gain to gain 1 mph.  Obviously so many other variables, inboard vs. I/O vs. jet, size and hull type, many more.  But it's a decent way to look at things when you want more speed.  If you go from the 225-235 HP you have now to an engine with 300 HP, you might get a 5-7 mph gain on top end.  That would put you into the mid-high 40's, probably not 50 on that hull.

45 in a SW 18 is pretty fast!  I'm all in favor of your idea to repower with something spicier than you have now.  Yes it's expensive, but we do stuff to our boats that make us smile.


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'63 American Skier - '98 Sport Nautique


Posted By: DenDen
Date Posted: October-13-2023 at 2:10pm
It’s going to be a long winter waiting to see results.
I’m pretty sure I don’t want to go over 300hp.
My 71C Tranmission won’t take it. Besides being almost 50 years old.
I will keep everyone updated on my other post.
Thanks again.



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