New Owner problem |
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peter1234
Grand Poobah Joined: February-03-2008 Location: United States Status: Offline Points: 2756 |
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Posted: February-26-2009 at 11:14pm |
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wow it sure is nice to read a whole thread without anyone treating someone like an idiot , or being condescending. it was a well written and very informative thread thank you Pete you are a good man to have on here .
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former skylark owner now a formula but I cant let this place go
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78SkiTique
Groupie Joined: April-29-2008 Location: United States Status: Offline Points: 70 |
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Pete: Thanks again. I've followed a lot of the threads and noticed you are always quick to respond with easy to understand and good advice. You don't make a guy like me feel stupid when he asks questions like "what is an inteference fit". Skip
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8122pbrainard
Grand Poobah Joined: September-14-2006 Location: Three Lakes Wi. Status: Offline Points: 41040 |
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Skip, I'm always happy to see projects turn out in the end and That's for the compliment. I'm glad I've helped. Happy boating. Great looking Tique.
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bkhallpass
Grand Poobah Joined: March-29-2005 Location: United States Status: Offline Points: 4723 |
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That really is a very nice looking boat, and beautiful lake setting you have there. BKH
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Livin' the Dream
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78SkiTique
Groupie Joined: April-29-2008 Location: United States Status: Offline Points: 70 |
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Well It took a while but I got it back together and put her in the water on Saturday June 21st. The allignment went OK after I removed the rear motor mounts because the up and down adjustment was frozen. When I put them back in the engine crushed my finger(real bad). But other than that the allignment went well, and actually was fairly easy.
Here is a photo of the strut before I had it straightened Here is a photo after it was straightened The boat ran great and everything seems OK. Other problems I ran into were the Jabsco raw water pump leaked and I replaced the body and gaskets. I got the parts from Depco Pump Co. I also had to replace a couple of hoses. I learned a lot about my boat and enjoyed working on it. Thanks to everyone who helped with their words of wisdom. Especially Pete Brainard. Hopefully it will run trouble free for a while. My recommendation is be very careful when buying a boat there are some real jerks out there selling their boats. Here's a photo of the boat today Sunday June 23 in the water. |
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eric lavine
Grand Poobah Joined: August-13-2006 Location: United States Status: Offline Points: 13413 |
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1 ounce of prevention....
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"the things you own will start to own you"
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78SkiTique
Groupie Joined: April-29-2008 Location: United States Status: Offline Points: 70 |
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Well I got the coupling off but it wasn't easy and took me most of the day. My back and hands are killing me. I hope it goes on easier. I also removed my strut which wasn't as easy as I thought. The bolts came out easy but it was sealed with white sealer 3M5200 I think. I couldn't figure out how to get it off. I carefully applied a little heat with a torch and it came right off. It looks pretty good under the strut no cracks. It is definetily bent pretty bad as you can see from the pictures. The shaft seems OK but I'm having it checked by the same place that is going to straigten the strut. I think I would be better off having it done than trying it myself. I'm concerned that there isn't much room between the transmission and log. Only 8 inches. I actually had to cut the hose off the stuffing box to get the shaft out. You can look at the before and after pictures. I hope I can get it back together. Let me know what you think. This is kinda like telling someone who isn't a pilot how to land a 747 from the control tower.
The strut is more bent than I thought I thought it was just twisted but it is bent pretty bad too There isn't much room between the transmission flange and the log only 8 Inches. If you go back to the previous pic you can see what it looked like all together. |
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8122pbrainard
Grand Poobah Joined: September-14-2006 Location: Three Lakes Wi. Status: Offline Points: 41040 |
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Joel, The removal is just cranking a lot on bolts. I mentioned the install being harder because you can run into problems. I know your's went smoothly and you didn't get the coupling half way back on and stuck!
Good idea on the second set of nuts. If however the coupling on the trans is threaded, it may be fine threads and full thread hex head(all the way to the head) may not be easy to find. |
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M3Fan
Grand Poobah Joined: October-22-2005 Location: United States Status: Offline Points: 3185 |
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Pete, I have to say that the coupling removal is way harder than putting it back on!
One thing I did figure out is that you can just use one set of long bolts. Simply add another nut between the head of the bolt and the coupling flange. This nut is what you'll crank down on rather than the head of the bolt. This gives the bolts "variable length" as the distance decreases between the couplings. |
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2000 SN GT40 w/99 Graphics/Gel
2016 SN 200 OB 5.3L DI https://forum.fifteenoff.com |
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8122pbrainard
Grand Poobah Joined: September-14-2006 Location: Three Lakes Wi. Status: Offline Points: 41040 |
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James, I never knew our line of work was similar! I work for a job shop metal stamper and short run metal fabricator. I do know that our maintenance dept is too lazy to do any rebuilds on the eddy current drives - they just send them out! In their defense however, by the time they need work it's time for a motor rewind anyway. I have been slowly getting rid of the eddy current and retrofitting ABB variable frequency's. |
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8122pbrainard
Grand Poobah Joined: September-14-2006 Location: Three Lakes Wi. Status: Offline Points: 41040 |
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Skip, I don't know if you were able to follow my written description on the coupling removal so I sketched this up. Sorry no CAD or solid modeling in this older head!!
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87BFN owner
Grand Poobah Joined: August-25-2006 Location: Ypsilanti, MI Status: Offline Points: 2194 |
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If you have a deep freezer big enough you could always put the shaft in the freezer. When we do repairs on our dynamatics in the stamping plant, we have to heat the coupling and pack the shaft in dry ice.
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8122pbrainard
Grand Poobah Joined: September-14-2006 Location: Three Lakes Wi. Status: Offline Points: 41040 |
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[QUOTE=78SkiTique] Pete: The engine and transmission have supposedly been rebuilt. What is an inteference fit? [QUOTE]
Hopefully the damage was done after the engine/trans were out of the boat for the rebuild. I'd hate to see some "mechanic" put the engine back in with a twisted strut like that. I have however heard there are guys out there that will do it!! A interference fit means that the bore in the coupling is slightly smaller (by .0005") than the diameter of the shaft. This is why the coupling needs to be heated to expand it and then while it is hot put back on the shaft. |
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78SkiTique
Groupie Joined: April-29-2008 Location: United States Status: Offline Points: 70 |
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Pete: The engine and transmission have supposedly been rebuilt. It does look like it has been. I have the phone number of the original owner and I am going to call him. I think you're right I should take the shaft out and check it while I've got it apart. What is an inteference fit? I will check again for cracks on the inside but don't see any now. Thanks for you help, advice suggestions.
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SNobsessed
Grand Poobah Joined: October-21-2007 Location: IA Status: Offline Points: 7102 |
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78ST - From the looks of you stress cracks in the gel coat, I would bet bottom dollar you have hairline cracks inside also. I could see them clearly in my boat after I ground off the paint. I would recomend grinding down the white stuff on the inside & add in a layer or two of cloth & epoxy resin - it will give you peace of mind. You're going to need to fill in the cracks underneath anyway.
Boater's World has a special right now on MAS epoxy kit for $15. That's a good deal - I paid over $30. |
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“Beer is proof that God loves us and wants us to be happy.”
Ben Franklin |
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8122pbrainard
Grand Poobah Joined: September-14-2006 Location: Three Lakes Wi. Status: Offline Points: 41040 |
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Skip, While you are down there, now's the time to pull the shaft and check to see how straight it is. Pulling the coupling is the easy part! Getting it back on is the more challenging part. It usually requires (if fit correctly) heating the coupling in the oven to expand it. The fit between the shaft and the coupling should be a interference fit. We have members with just a basic mechanical skill who have done it. You will know more when you pull it off. Did you find the thread about pulling it? I'll come back with a link just in case! From the picture of the inside of the hull, it looks good. No cracking but do get some solvent down there like Chris suggested and see if anything shows up.
Has that engine been out and worked on or is it just a very low hour boat? The reason I ask is the paint looks pretty good. Edit: Our search feature has been acting up lately so I couldn't find you a link on the coupling removal so here it is! You will need probably 3 or 4 extra sets (4/set) of longer bolts of varying lengths the same diameter as original. You will also need a round spacer just under 1" diameter. A deep socket works well. The spacer is placed between the prop shaft and the output shaft of the trans. You will then start with the longest set of bolts between the couplings. Loosen the set screws in the coupling and then alternately tighten the bolts. This will pull the shaft coupling forward but because of the spacer (deep socket) the shaft will stay in the same position. When you run out of room with the long bolts, switch them out to a shorter set. Keep it up until the coupling is pulled off the shaft. |
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78SkiTique
Groupie Joined: April-29-2008 Location: United States Status: Offline Points: 70 |
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Well I sperated the coupling by sliding the shaft back towards the prop. You can see that the allignment is off due to the twisted strut. The shaft turns hard but the transmission hub turns "smooth as butter". I think my plan of action is to remove the strut and try and get it straightened. Put new cutlass bearings in since I'm sure they are shot from the twist in the strut. Should I remove the shaft and have it checked for straightness while I'm at it? I'm nervous about taking the coupling off and getting it back on.
Inside boat where strut is mounted |
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8122pbrainard
Grand Poobah Joined: September-14-2006 Location: Three Lakes Wi. Status: Offline Points: 41040 |
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Skip, The picture of the strut from underneath sure confirms that the strut is twisted. Certainly the reason the shaft doesn't like to turn easy. I think you should pull the stut off, see what's underneath the base and take a shot at straightening it. Can you see any cracks on the inside? You can also check to see how straight the shaft is. Have you found the thread about removing the shaft coupling? The one with long bolts and a spacer?
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78SkiTique
Groupie Joined: April-29-2008 Location: United States Status: Offline Points: 70 |
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OK I removed the clamps and moved the stuffing box but there isn't much shaft to work with. The allignment is off I can see a gap between the coupling and transmission on one side. It doesn't show up very good in the picture. Inside the boat looks good no cracks. Underneath there are some small cracks on each corner of the strut and rudder. I peeled all the white sealer off. Looks to me like the strut is twisted. I'll post the pics and see what you all think.
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78SkiTique
Groupie Joined: April-29-2008 Location: United States Status: Offline Points: 70 |
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Pete: Yes that is the boat. Luckily that isn't the price I paid. Been working so I haven't had a chance to do anything but I plan on working on it on Saturday and hopefully I'll have some more pictures and a better idea of what I'm up againts. I appreciate your help.
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Morfoot
Grand Poobah Joined: February-06-2004 Location: South Lanier Status: Offline Points: 5312 |
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I gotta agree with Pete. Looks to me from your updated pics that the Strut is indeed twisted. That shot straight forward down the shaft tells me that it is.
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"Morfoot; He can ski. He can wakeboard.He can cook chicken.He can create his own self-named beverage, & can also apparently fly. A man of many talents."72 Mustang "Kermit",88 SN Miss Scarlett, 99 SN "Sherman"
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8122pbrainard
Grand Poobah Joined: September-14-2006 Location: Three Lakes Wi. Status: Offline Points: 41040 |
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Skip, Is this the boat you bought?
78 Tique If so, it sure sounds like the seller really isn't being truthful! His description: "1978 Correct Craft Ski Tique Completely Restored to Brand New Condition" You did it with the pictures!! Thanks! Taking another look at them, it really looks like the strut/boat took a hit. I also just noticed that the one edge of the prop shows what looks like a major repair indicating something happened. You'll see a different color of the brass alloy that was welded on to it. That strut is definately bent and then in a effort to line it back up with the shaft port looks like it was twisted. |
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78SkiTique
Groupie Joined: April-29-2008 Location: United States Status: Offline Points: 70 |
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Thanks for all the responses. I am not too happy with the PO who when I called him told me "the boat runs fine just run it". What goes around comes around I hope. I am going to take apart the coupling at the transmission and disconnect the rubber hose at the stuffing box as 8122pbrainard suggested. I'll see what the shaft does/looks like and I will post some more pictures. I hopefully fixed the pictures I put on before so they are easier to see. Thanks to all.
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BuffaloBFN
Grand Poobah Joined: June-24-2007 Location: Gainesville,GA Status: Offline Points: 6094 |
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Yea, you got me. In soccer we'd say it was a clean hit-nothing but ball! LOL You did switch to 'end' when I said side?!!?
If the soles of anyone's shoes get warm, they'll be mine! LOL We leave on May 6th and the ceremony is on the 9th. This is going to complicate May 9 for me?!!? |
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8122pbrainard
Grand Poobah Joined: September-14-2006 Location: Three Lakes Wi. Status: Offline Points: 41040 |
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Greg, Don't most prop shafts enter one end and exit the other? I know what you mean - just working you over a little! When is the big day? Amy hsn't backed out yet has she?? |
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8122pbrainard
Grand Poobah Joined: September-14-2006 Location: Three Lakes Wi. Status: Offline Points: 41040 |
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If you are mechanically inclinded and have some basic tools, then I feel you would be able to do this yourself. Matt (BrTracker) and Chris (SNobsessed) are going through it and have been asking some questions that we have been able to help out with. Struts can be straightened to a point. Yours doesn't look that bad so it's worth a try. The best way is with a hydraulic press. You mentioned that the PO didn't know anything about it! I wonder who glopped up around the strut base with the caulking?? Some one knew something happened!! Yes, take a look inside the hull for any evidence of damage. |
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ripsaw
Groupie Joined: April-04-2008 Location: United States Status: Offline Points: 86 |
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does anybody ever post any info on here for bad PO's that knew they were selling bad goods.
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86 2001
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SNobsessed
Grand Poobah Joined: October-21-2007 Location: IA Status: Offline Points: 7102 |
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78ST - Check for stress cracks inside & out after you take the strut off. I found some, by accident, using paint thinner - it acted as a dye penetrant & highlighted the hairline cracks.
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“Beer is proof that God loves us and wants us to be happy.”
Ben Franklin |
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BuffaloBFN
Grand Poobah Joined: June-24-2007 Location: Gainesville,GA Status: Offline Points: 6094 |
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It could be the angle of the pic, but it looks like the shaft enters 1 side of the strut and exits the other. It may be bent and twisted a bit. The 5200(caulk) concerns me a bit as well.
Not to worry though, welcome aboard...the repair isn't a big deal and that is a sweet looking boat! |
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8122pbrainard
Grand Poobah Joined: September-14-2006 Location: Three Lakes Wi. Status: Offline Points: 41040 |
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Skip, It's always tough to tell from pictures but to me it looks like moving the engine over won't do it. The shaft looks like it is pretty centered in the hole/log in the bottom of the boat. The best you could get from moving the engine would be maybe a 1/8". I think the problem is the strut. Disconnect the coupling at the trans and the rubber hose at the shaft stuffing box. See what happens and post some more pictures.
Speaking of pictures, edit your last posting by using the "enter" key between the pictures. It will stack them from top to bottom rather than side to side. No big deal but it does make the thread easier to read! |
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