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1975 Skiier Stringer Replacement

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Post Options Post Options   Thanks (0) Thanks(0)   Quote bkhallpass Quote  Post ReplyReply Direct Link To This Post Posted: May-24-2010 at 12:26am
You've got to lighten up man. You are almost done, and you're letting the small stuff get to you. You already did the difficult work.

I've had many times when I couldn't do something as simple as thread a nut onto a bolt, Reaching into the engine at odd angle, back hurting, knuckles busted - not happy. Come back the next morning, and thread it first try.

As they say, s--- happens.

The bildge pump only had 4 wires. Not that many combinations. Know that you'll figure it out and you will. Same with the exhaust hose. You have a straight exhaust hose, you need a bent exhaust hose hose. Not so difficult. Try a few things and see if you can't get it to take the shape you want. Try bending it around a rigid post, like a basketball backboard post. If it is the metal ring hose, it should take the shape. If not, try applying some heat from a heat gun (not a torch) while you shape it. You'll get it done. Just relax.

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Post Options Post Options   Thanks (0) Thanks(0)   Quote srbranum Quote  Post ReplyReply Direct Link To This Post Posted: May-24-2010 at 12:08am
Keegan,

Now that I look at it, the engine did not seem too bad compared to my recent problems that I never thought would be a problems. See my threads on my bilge pump, steering cable and now the exhaust hose.

I thought I had it made after the engine but I am more depressed about the whole thing now more than at any other time over the last two and a half months

scott
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Keeganino Quote  Post ReplyReply Direct Link To This Post Posted: May-23-2010 at 11:37pm
I bet it feels great Scott! After all the little things I have done wrong that turned out to be, as my favorite new phrase is, "within tolerance", that turn out to be correctable, I know the feeling you had when the tolerance seemed too far off. When is the Maiden Voyage?
"working on these old boats may not be cost effective but as it shows its what it brings into your life that matters" -Roger

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Post Options Post Options   Thanks (0) Thanks(0)   Quote DrCC Quote  Post ReplyReply Direct Link To This Post Posted: May-21-2010 at 1:33pm
Now there's some attractive exhaust manifolds!!!

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Post Options Post Options   Thanks (0) Thanks(0)   Quote 8122pbrainard Quote  Post ReplyReply Direct Link To This Post Posted: May-21-2010 at 9:03am
Scott,
It's great to hear the engine's in!! Yes, it does sound like you just made it with the minor mods to the mounts. Now, just hope it stays that way but with the new stringers i'm confident it will. You will want to double check the alignment after you've had it in the water a couple times.


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Post Options Post Options   Thanks (0) Thanks(0)   Quote srbranum Quote  Post ReplyReply Direct Link To This Post Posted: May-20-2010 at 10:32pm
Great News!!

After about 6 hours of work, the engine is in and is virtually flush at the couplings.

I will give all the credit to my friend John who is the last owner of this boat 21 years ago. I just operated the engine hoist up and down. I almost screwed up and put the primaries too close. After all adjustments were done to their maximum adjustment, the coupling was still .010(ten thousandths) off on the passenger side. Their was no room whatsoever to make up this difference and we thought about just leaving it as it was or take the mounts to an machine shop and let them do a couple of things.

Well, John decided to take the mounts and the brackets off the boat, took them back to my workshop, put them on my bench grinder for over thirty minutes in about six locations and he found the .010 we were off. We put it back on the engine, checked everything and it was flush, perfect, sweet,..........or whatever you want to call it.

Will post this weekend. Hope to have it all done by monday or tuesday and three days to shine everything up.

scott
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Post Options Post Options   Thanks (0) Thanks(0)   Quote srbranum Quote  Post ReplyReply Direct Link To This Post Posted: May-18-2010 at 11:47pm
Originally posted by 8122pbrainard 8122pbrainard wrote:

Scott,
Going back to you using the full 2" thickness for the main straingers, did you keep the distance between them the same? IE: the extra 1/2" thickness on each side is outboard. I'm asking to make sure you'll have enough port to starboard engine adjustment with the mounts.


Pete,

Again, you would be correct. I had just enough room to put the engine in today. My buddy and I believe we are 90% finished with aligning the engine and screwing it down. I would have been better off to have had the passenger side primary about 1/2" wider but I think I got away with it. Learned alot about that packing area behind the coupling that you described to me. During the course of the rebuild, it had moved over an inch and a half. we put it back where it is supposed to be and put vice grips on the top and bottom being careful not to scratch anything so it would not move while we lined the engine up. He is coming over again tomorrow to finish it up and I will post more pictures. thanks again for all your input.

scott
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Post Options Post Options   Thanks (0) Thanks(0)   Quote srbranum Quote  Post ReplyReply Direct Link To This Post Posted: May-17-2010 at 9:00pm
Originally posted by 8122pbrainard 8122pbrainard wrote:

Originally posted by srbranum srbranum wrote:

I have had it up to 55mph if everything in the boat is perfectly balanced and there is no wind. I have two original props. I can't ever remember which one is for "top in" and which one is for "pulling". I will look at them and post a picture.

Before you start making any speed claims, I'd like to warn you that there are members here that will want the claim certified with GPS, witnessed and probably notarized!!

Do get some WOT RPM's when you're out there trying props. The prop with the lesser pitch (second number on prop - first will be dia.) will be your "pulling" prop. What are the props you have?


The prop in this picture reads "12RH15 Cupped Edge 1 74 NI BRAL Grand Rapids Michigan 30373". I can't read the other one because it's on the boat:


Here is the engine before we attept to mount it tomorrow:


My speedometer goes up to 55 and I have pegged it however that does not mean I am going that fast until a proven method to calculate the speed is done
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Keeganino Quote  Post ReplyReply Direct Link To This Post Posted: May-17-2010 at 8:30pm
I got my 73 skier with the 302 waukesha up to 49.6 mph on gps in November right before I starting tearing it apart. I bet with the right prop and a faster top end engine a few more mph would be possible. I only had 1 passenger and was not paying much attention to the wind, but we starting bouncing too much to go much faster. I hope to break 50 when I am done.
"working on these old boats may not be cost effective but as it shows its what it brings into your life that matters" -Roger

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Post Options Post Options   Thanks (0) Thanks(0)   Quote 8122pbrainard Quote  Post ReplyReply Direct Link To This Post Posted: May-17-2010 at 6:07pm
Originally posted by srbranum srbranum wrote:

I have had it up to 55mph if everything in the boat is perfectly balanced and there is no wind. I have two original props. I can't ever remember which one is for "top in" and which one is for "pulling". I will look at them and post a picture.

Before you start making any speed claims, I'd like to warn you that there are members here that will want the claim certified with GPS, witnessed and probably notarized!!

Do get some WOT RPM's when you're out there trying props. The prop with the lesser pitch (second number on prop - first will be dia.) will be your "pulling" prop. What are the props you have?


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Post Options Post Options   Thanks (0) Thanks(0)   Quote srbranum Quote  Post ReplyReply Direct Link To This Post Posted: May-17-2010 at 4:49pm
Originally posted by 8122pbrainard 8122pbrainard wrote:

Scott,
You've got the OMC engine correct? No, they aren't really rare just less of then used. They were a premium option and thought to cost a extra $200 back then. BTW, they are slower out of the hole (not much) but real screamers top end compaired to the Fords.


Only spent $1.62 at Lowe's.

You are correct. In the original owners manual, next to "Engine Model No.", the first owner wrote "225OMC,307C.I." and Boat Model No. "SK 3678". I have had it up to 55mph if everything in the boat is perfectly balanced and there is no wind. I have two original props. I can't ever remember which one is for "top in" and which one is for "pulling". I will look at them and post a picture.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 8122pbrainard Quote  Post ReplyReply Direct Link To This Post Posted: May-17-2010 at 4:26pm
Scott,
You've got the OMC engine correct? No, they aren't really rare just less of then used. They were a premium option and thought to cost a extra $200 back then. BTW, they are slower out of the hole (not much) but real screamers top end compaired to the Fords.


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Post Options Post Options   Thanks (0) Thanks(0)   Quote srbranum Quote  Post ReplyReply Direct Link To This Post Posted: May-17-2010 at 4:15pm
Originally posted by 8122pbrainard 8122pbrainard wrote:

Scott,
Going back to you using the full 2" thickness for the main straingers, did you keep the distance between them the same? IE: the extra 1/2" thickness on each side is outboard. I'm asking to make sure you'll have enough port to starboard engine adjustment with the mounts.


Pete,
I am not sure sitting here now but I think I put the stringers in to where the outside of the mounts will be on the edge of the primaries bordering the port and starboard side. My thinking was that that would be the widest I should put the stringers and I could always come in a tad with the adjust capability in my mounts in the above pictures. The engine mounts also have two sets of holes in them: one for an outside setting and one for a closer setting. Finally, I basically set the 2" primaries right in the middle of where the other ones came out and made sure the first beam I set in was parallel to the old one I left in the boat and that the second one was parallel to the first new one.

While you are reading, is my engine rare or not? I have seen a lot of boats and looked on this website and I don't believe I have ever seen one like mine in someone elses boat. I am pretty sure I have not seen one because if I did, I would have talked to the individual and compared mine to his.

Off to Lowe's to spend some more $$$ before I take my nap
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 8122pbrainard Quote  Post ReplyReply Direct Link To This Post Posted: May-17-2010 at 3:53pm
Scott,
Going back to you using the full 2" thickness for the main straingers, did you keep the distance between them the same? IE: the extra 1/2" thickness on each side is outboard. I'm asking to make sure you'll have enough port to starboard engine adjustment with the mounts.


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Post Options Post Options   Thanks (0) Thanks(0)   Quote Okie Boarder Quote  Post ReplyReply Direct Link To This Post Posted: May-17-2010 at 3:43pm
Scott,

You're doing good. You've progressed really quickly. Everything looks pretty good though. The engine is a tricky one. I had someone else place it for me onmy marks and then I just did the alignment.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Keeganino Quote  Post ReplyReply Direct Link To This Post Posted: May-17-2010 at 11:29am
I blew past that figure months ago and am a lot further behind you! You are moving fast and everything looks really good. Let us know how the engine installation goes. Its all fun and games till then, but people do it all the time so I am sure you will get it right with a little help from the CCF crew.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote srbranum Quote  Post ReplyReply Direct Link To This Post Posted: May-17-2010 at 9:26am
Thanks Pete. I was going to loosen things up like you suggested earlier but I was not expecting to do it until next week. I had to adjust my schedule when my friend said he would help me so it kind of took me off guard.

I will be so glad to get through with this project as it is beginning to stress me and the family. I usually fish and play golf in the spring but I have done neither since I started this project around the first of March. I quit keeping track of expenses but I think I am in the neighborhood of $2400 so far including a few things not in a regular rebuild.

Thanks,

scott
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 8122pbrainard Quote  Post ReplyReply Direct Link To This Post Posted: May-17-2010 at 8:51am
Scott,
Take a look at your mounts again and notice the threaded section through the rubber isolators. Theses are for your up and down adjustment. Just like you noticed the in and out rods with their pinch bolts, the up and down threaded rod has it's pinch bolt on top. Before you and your friend drop it in the boat, I suggest lossening up all the mounts to make sure they aren't rusted up/stuck. Looks like from the pictures they could use some oil.


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Post Options Post Options   Thanks (0) Thanks(0)   Quote srbranum Quote  Post ReplyReply Direct Link To This Post Posted: May-17-2010 at 2:53am
Ran out to the workshop and took these pictures.

1. Area under the dash uncarpeted but otherwise ready to go:



2. Rear part of the boat without the floor piece:



3. Area where the engine will be:



4. Battery box, pilon and vent hose area:



Still have minore things to do like install the back floor, ski pylon, carpet, in-dash depth finder, bilge pump and more white bilge epoxy. I missed a few other things but it's going to be close.

Oh yeah, forgot to mention that I pulled the whell assembly and leaf springs off and completely redoing them. Got to put them back together tomorrow so that I can move the boat for the engine install.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote srbranum Quote  Post ReplyReply Direct Link To This Post Posted: May-17-2010 at 2:24am
One more thing,

I am not worried too much about the front to back positioning of the engine as that will just involve placing it forward or backward on the primary stringers. There appears to be no great problem with the side to side adjustment either if you look at the pictures. I think you loosen a bolt and move the mounts side to side or in and out whatever you want to call it. It's the up and down that bothers me. There does not seem to be any small adjustments in the up or down movements...just the given space between the holes on the side of the mount. What if you only need a 1/16th" or whateverr other small amount?   

I may also say that for whatever reason, the passenger side stringer is about 3/16th's lower than the drivers side............don't ask me why or how because I thought they were level at one point. I thought about stainless steel shims for the passenger side if necessary.

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Post Options Post Options   Thanks (0) Thanks(0)   Quote srbranum Quote  Post ReplyReply Direct Link To This Post Posted: May-17-2010 at 2:17am
Hello everyone.

I have been steadily putting her back together and will show you what I have done with some pictures but I need HELP ASAP!!!!!!!

Pete, I have read the threads you suggested from Eric Lavine but I still think I am clueless when it comes to putting the engine back in this week.

I will explain everything later but for now, I need big time advice from every sole who has ever re-installed their engine to tell me how to get this thing aligned. Here are the pictures of my mounts:

I have a good friend coming over tuesday and wednesday night to help me try and put this in. I just about absolutely have to have it in this week by wednesday night when my help runs out.

I am trying to make it to the deal at Callaway Gardens next weekend and I am scheduled for a family vacation using the boat starting June 4th.

Please feel free to comment on anything to do with mounting the engine and the proper alignment. I will post pictures of my progress tuesday after I get the passenger side wheel assembly put back together in order to move the boat to where the engine is on my property.

Thanks.

Scott Branum
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Okie Boarder Quote  Post ReplyReply Direct Link To This Post Posted: April-19-2010 at 1:49pm
Scott,

You're doing pretty good. You're making great progress.
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Just a few comments about these pictures:

1. Did not take any close pictures as I don't do clean work. I have not had any physical help to date on this project and I hope to fix everything before it's finished.

2. The primaries are glassed but 50% of the secondaries are not, yet.

3. The exhaust pieces on the back still need to be glassed.

4. The bilge area is about 90% sanded but no bilgecoat or resin is down.

5. The bulkhead is not set and neither is the hole drilled out for the electrical, rudder, bilge hose, ect...

6. Some of the boards are set in place for the picture only and some have yet to be made, set and glassed.

7. I ruined my transducer for my humminbird in-dash(you can barely see it on the dash in the hoses picture) so I will be selling the unit on ebay and replacing it with a white one.

8. Yes, I used different kinds of wood for the secondaries. It's a long story.

Lesson's learned so far:

Always wear a mask and eye protection
Don't get in a hurry. Walk away and calm down.
Don't wear any decent clothes during this project.
Anything that looks simple can be the hardest thing you have attempted.
Watch where you sit and step while glassing.
Supplies are real expensive these days.
Saws are sharp and dangerous. When in doubt, do something different.
I am not trying to win a prize, just have a safe and reliable boat.

And finally,

Any questions you have, visit www.correctcraftfan.com for the answers. I would be totally lost with you guys.


Blessings,

scott
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Post Options Post Options   Thanks (0) Thanks(0)   Quote bkhallpass Quote  Post ReplyReply Direct Link To This Post Posted: April-18-2010 at 7:56pm
It is not the stringer job itself. It's all the other things you have or will seal when you put the boat back together.

If the boat took on water simply sitting at the dock you were leaking somewhere. Could have been leaking around the exhaust ports, or speedo tubes. May have had loose exhaust hoses. May have been leaking around the fresh water intake. May have been leaking through the tracking fin, shaft log, or rudder packing.    Your vent hoses were also probably leaking causing water to get into the foam but that would not be an issue while just sitting at the dock. Don't know if you have a swim platform, but that is another source of leakage. Since presumably, you are sealing all of these items when you put them back, very, very little water should get into the boat. Of all the things that could leak, I would think the gap under the rubrail would be the least worrisome, although you might as well seal it while you've got the boat apart.

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Post Options Post Options   Thanks (0) Thanks(0)   Quote srbranum Quote  Post ReplyReply Direct Link To This Post Posted: April-18-2010 at 7:30pm
Originally posted by bkhallpass bkhallpass wrote:

Well, after this stringer job, if your bildge get more than a drop or two per minute in the boat, then either you've taken a wake over the bow, in which case the bildge pump needs to do it's work anyway, or there is something leaking badly into your boat. Again, just my $.02. BKH


Come to think of it, we take a week each summer at a local house on the lake. My automatic bilge pump goes on and off all the time, even just sitting at the dock. It's hard to tell if you have a leak somewhere if you are skiing all day because people are in and out of your boat with water going everywhere. I have already boat that 3M 5200 sealant everyone talks about and plan on removing the aluminum rub rail around the boat and sealing the joints but where else should I look for leaks?

Maybe this is a dumb question but here goes...what does the stringer system have to do with the boat leaking somewhere? The water that rotted my stringers did not come from a leak but from umprotected wood, poor workmanship and clogged up holes due to rain and normal skiing activity. No water, in my opinion, came through the bottom or side of the boat.

Only my $.02 cetns worth, what's ya'lls?
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Post Options Post Options   Thanks (0) Thanks(0)   Quote WakeSlayer Quote  Post ReplyReply Direct Link To This Post Posted: April-18-2010 at 7:07pm
^^Agreed^^
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Post Options Post Options   Thanks (0) Thanks(0)   Quote bkhallpass Quote  Post ReplyReply Direct Link To This Post Posted: April-18-2010 at 5:51pm
Well, after this stringer job, if your bildge get more than a drop or two per minute in the boat, then either you've taken a wake over the bow, in which case the bildge pump needs to do it's work anyway, or there is something leaking badly into your boat. Again, just my $.02. BKH
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Post Options Post Options   Thanks (0) Thanks(0)   Quote srbranum Quote  Post ReplyReply Direct Link To This Post Posted: April-18-2010 at 5:18pm
Originally posted by bkhallpass bkhallpass wrote:

I don't see the point in the plugs. If you get water under the floor, why trap it in all day. Better to let it drain into the bildge, and let the bilge pump get the water out of the boat promptly. My $.02. BKH


You may be correct. My thinking was that as my bilge gets water in it and before I can pump it out with the bilge pump(actually, I have an automatic bilge pump), I don't want water running from the bilge into the stringer area and back and forth all day. I was thinking I would just plug it up to block off the water from the bilge area and only the small amount from the stringer area would drain when I am done for the day.

I have not done it yet so it's still in question. Thanks for the input.

scott
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Post Options Post Options   Thanks (0) Thanks(0)   Quote bkhallpass Quote  Post ReplyReply Direct Link To This Post Posted: April-18-2010 at 4:28pm
I don't see the point in the plugs. If you get water under the floor, why trap it in all day. Better to let it drain into the bildge, and let the bilge pump get the water out of the boat promptly. My $.02. BKH
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Okie Boarder Quote  Post ReplyReply Direct Link To This Post Posted: April-18-2010 at 3:16pm
Scott,

You're looking good.

A few things that might help you that worked well for me.

1. Get a box of shims and radius the thick end of one of them to smooth your fillets out with.

2. When trying to lay the thickened epoxy, mix it up then put it in a quart sized ziploc bag and cut the corner (duct tape the corner so it won't rip). Squeeze it out of that like icing a cake, then use the radiused shim to get the nice clean radius. I always had too much and I had to go back and clean the excess at the radius edge with a stir stick. I would either try to lay it down somewhere else or wipe it with a paper towel. That's the reason you always see the Keystone Light box in my pictures. I was constantly wiping stuff as I would go and throwing the trash in the box.

3. When wetting you glass, try laying it on a plywood "table" with some of the plastic painter's drop cloth. Then pour the epoxy out on the glass and spread it / thin it. Let the pieces lay there and soak the glass, then install them in the boat. I was using a 50" roll of biax for most of mine. If you're using tape and laying the entire length out then putting on the resin, my idea won't work. If that's the case, use Pete's idea...get it out of a cup anbd spread out more...it slows down the reaction process and gives you more time before it kicks.

On a side note to that, if you work too slowly with the thickened epoxy in the ziploc it kicks on ya and kicks pretty good. I had one section where I got to cleaning and forgot I still had some in the ziploc. I probably had a couple ounces. When I remembered and picked it up, it was so hot it felt like it could burn my hand, and the ziploc seemed like it was going to melt.

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