oil pressure sender |
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kapla
Grand Poobah Joined: March-27-2008 Location: BA, Argentina Status: Offline Points: 6148 |
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Posted: January-15-2010 at 11:21am |
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keep us updated with the outcome of your gauge...
mine is now working fine... |
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<a href="">1992 ski nautique
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Sephmu
Senior Member Joined: September-11-2009 Location: Jax Beach, Fl Status: Offline Points: 169 |
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Just bought a 97 Sport with a "well used" GT-40, oil gauge is pegged....this site is amazing! I wouldn't have even known where to start. Thanks to everyone for such informative posts! I don't even have to ask questions here, just a quick search and I'm at least pointed in the right direction. Thanx again!
-Young Rookie |
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kapla
Grand Poobah Joined: March-27-2008 Location: BA, Argentina Status: Offline Points: 6148 |
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Update
so installed it, and test drive it... it worked ok... at first it was a little stiff mabe case it was out of service such a long time but then it started to move more evenly.. readind are 40 psi at idle and then around 60-70 while cruising depending throtlenow i have all my gauges working nicely...I need to replace the ligth bulbs from two of the gauges, do you know which kind to buy? also to figure out the ground problem as when i turn on the navigation ligths some of the gauges start reading more than they should... |
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<a href="">1992 ski nautique
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8122pbrainard
Grand Poobah Joined: September-14-2006 Location: Three Lakes Wi. Status: Offline Points: 41045 |
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Seb,
Don't forget that you still have the option to bench test before you go the trouble of putting it back in the boat. When trying to figure out your sender problem, I mentioned that you can run to the electronics supply and get a couple of 100 ohm resistors. Using a 12V power supply (a battery charger is fine) and the resistors in series with the gauge will indicate if your repair worked. No resistor will peg the needle. 1 resistor will give you about half scale reading and both resistors in series will give you a near zero gauge reading. |
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79nautique
Grand Poobah Joined: January-27-2004 Location: United States Status: Offline Points: 7872 |
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I would suspect that the wire got broke when the post was turned to free it up, 30-45 gauge wire breaks extremely easy but maybe you got luck.
Before you put it all back together get the ohm readings and make sure it's not shorted to the pole pieces as well if you get any continuity at all it's shorted. Basicly you want to measure across both ends of the wire for each coil, aka start and finish of the coil winding which you should have two seperate curcuits. |
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TRBenj
Grand Poobah Joined: June-29-2005 Location: NWCT Status: Online Points: 21183 |
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Sounds relatively simple Seb- thanks for the description! Ive got some bezels and faces to swap around and Ill probably have to order that $$$ hour meter, but I should have just about everything I need to reassemble a new dashboard. I dont even want to think about how much it will have cost me in the end!
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8122pbrainard
Grand Poobah Joined: September-14-2006 Location: Three Lakes Wi. Status: Offline Points: 41045 |
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Seb, Now you can go into the gauge repair business!! Hopefully it's as simple as this broken wire to the one coil. Since you've got some experience now ohming out the sender, get out the meter again and see if you can get some readings off the two coils in the gauge. I don't know what resistence you should get but at least you can check for continuity on your soldering job. |
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kapla
Grand Poobah Joined: March-27-2008 Location: BA, Argentina Status: Offline Points: 6148 |
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Ah to remove the black ring you have to work it from the back of the bezel as it has a lip. I hope you got it!!!!
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<a href="">1992 ski nautique
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kapla
Grand Poobah Joined: March-27-2008 Location: BA, Argentina Status: Offline Points: 6148 |
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Tim
the hardest part is removing the black metal ring of the face. you have to do it carefully with a little flat hear screwdriver, try not to hurt the plastic bezel. when that off the iner white ring and glass are out. Then to remove the needle just pull it carefully until it pops off. the face its easy just unscrew the 2 screws that attaches it to the assy. Then if you want to remove the mechanism out of the bezel, the Signal and positve terminals are kind of heat welded to the platic bezel so try moving them with a plier to release them. The ground just unbolt the little nut and you are set!!! |
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TRBenj
Grand Poobah Joined: June-29-2005 Location: NWCT Status: Online Points: 21183 |
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Sebastian, how hard was it to remove the bezel? Did the face come off just by removing the 2 small screws? Did the needle come off too or did you have to sneak the face past it somehow?
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kapla
Grand Poobah Joined: March-27-2008 Location: BA, Argentina Status: Offline Points: 6148 |
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I went yesterday to pickup the unfixed gauge from this guy who was supposed to fix it...
I think he didnīt even took the job of openning the damn gauge!!! So I dissasemble it as my idea was to use the face and needle in a new gauge i was going to buy. But I think I found the problem, one of the coil wires was loose marked with the red arrow So I welded it again... hope fix the thing.... Let you know the result when I set the bilge plug back in the boat... |
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kapla
Grand Poobah Joined: March-27-2008 Location: BA, Argentina Status: Offline Points: 6148 |
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What are your engine pressure readings at idle, cruising and wot?
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TRBenj
Grand Poobah Joined: June-29-2005 Location: NWCT Status: Online Points: 21183 |
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As long as the gauge and sender are matched (it sounds like they are) then they should work fine together.
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kapla
Grand Poobah Joined: March-27-2008 Location: BA, Argentina Status: Offline Points: 6148 |
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I stopped by at this supplier to see the gauges.. no vdo but they had this uflex gauges.. but it was in bars.. the max would be 5 bars= 72.5 psi... it works with the 240-33 ohms but it supossed to match up with a 5kg (71psi) sender..
Can it work? or the pcm sender works in a higher psi ranger? |
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TRBenj
Grand Poobah Joined: June-29-2005 Location: NWCT Status: Online Points: 21183 |
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I would still lean towards the automotive gauge- Im not exactly sure how easily the VDO's can be disassembled. The bezel and face will look pretty out of place if you dont swap them! I would imagine that the automotive sender would be pretty cheap and locally available.
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kapla
Grand Poobah Joined: March-27-2008 Location: BA, Argentina Status: Offline Points: 6148 |
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but new sender is required though
I think I have a supplier here in argentina who carries them.. check this out note price is in argentine pesos the rate is $1 us = $3.65 pesos argentinos I`m gonna check out if they fit my requirement and if they carry them in white face... vdo |
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TRBenj
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Summit had a better picture, but egauges sells both. Neither have the exact same face as the original, but the OL is closer (oil can symbol). The Cockpit White has the same bezel as original at least and would not require modification.
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kapla
Grand Poobah Joined: March-27-2008 Location: BA, Argentina Status: Offline Points: 6148 |
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yeap that cockpit one is automotive...the OL is at our ohms range...
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kapla
Grand Poobah Joined: March-27-2008 Location: BA, Argentina Status: Offline Points: 6148 |
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The second one is the ones we have on our boats is that right?
they are not at egauges? i think they have them on both 240ohms-33 (is our case) and the automotive ones... but I migth be worng... anyway I still have the harware from the old gauge so it can be switch... |
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TRBenj
Grand Poobah Joined: June-29-2005 Location: NWCT Status: Online Points: 21183 |
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Sebastian, the ones you linked to before are VDO Ocean Line gauges. The faces are very similar to our originals, but the bezel and plastic face covering are very different. You could either try to disassemble it and put on your old bezel/face or go with a different gauge that has a slightly different face but the same bezel as the originals. The only catch is that I *believe* this is an automotive gauge, so you may need to swap the sender. Egauges sells both:
Ocean Line (3501153): Cockpit White (350-240): |
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kapla
Grand Poobah Joined: March-27-2008 Location: BA, Argentina Status: Offline Points: 6148 |
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Well I just talked to this guy and he canīt fix it.. apparently one of the coils is burned out....
i will pick it up and try luck at a marine parts store..... But at least i know i can get one new from egauges... Tim did you contact this guys for the hour meter? is it real or is it just smoke? |
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kapla
Grand Poobah Joined: March-27-2008 Location: BA, Argentina Status: Offline Points: 6148 |
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Pete
yes I took it to a guy that do automotive gauges, but he will take it to a guy that do marine gauges... they donīt mess with other fields!!! Will have a quote....hope its fixeable... |
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8122pbrainard
Grand Poobah Joined: September-14-2006 Location: Three Lakes Wi. Status: Offline Points: 41045 |
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Seb,
Well at least you now know it's the gauge! I'm glad to hear you have someone down there that can work on them. The typical gauge has two coils in them creating the magnetic push-pull on the needle. Sounds like one of them is "open" meaning a break in the coil winding so with no current going though it, it won't create the proper magnetic field which pins the needle. Don't forget to come back with the results. We'd like to hear about it. |
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kapla
Grand Poobah Joined: March-27-2008 Location: BA, Argentina Status: Offline Points: 6148 |
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Yes Pete the first is the one I have...
Well did some testing. Reading w/o cable attached with the engine of was 240 ohms at the sender... So we took the gauge, and connected with a piece of cable directly to the sender to check if the old cable was the culprit. Same thing, so the problem is the gauge. Needs to be recalibrated.... I took it to a guy that fixes them and will have a quote... I think that moisture or water may have affected the gauge.... I will let you know what turns out!!! Thanks Sebastian |
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8122pbrainard
Grand Poobah Joined: September-14-2006 Location: Three Lakes Wi. Status: Offline Points: 41045 |
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Seb,
You did get this correct? sender: And not this one. switch: |
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kapla
Grand Poobah Joined: March-27-2008 Location: BA, Argentina Status: Offline Points: 6148 |
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I will have a tester for checking resistance... and let you know if any new...
sebastian |
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8122pbrainard
Grand Poobah Joined: September-14-2006 Location: Three Lakes Wi. Status: Offline Points: 41045 |
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Zero oil pressure (engine not running) check for the 240 ohms. Engine running you should have about 1/2 the oil pressure the gauge reads or about 100 ohms. |
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kapla
Grand Poobah Joined: March-27-2008 Location: BA, Argentina Status: Offline Points: 6148 |
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About the sender is the one from skidim for that engine..so it should be ok. Faulty? are this things delicate? can get damaged by movenment during transportation? or is something solid? how can I check if the sender is bad?
Iīm stuck here... |
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8122pbrainard
Grand Poobah Joined: September-14-2006 Location: Three Lakes Wi. Status: Offline Points: 41045 |
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As soon as you connect the wire to the sender? It shouldn't peg the gauge unless you do have the wrong sender. Without the engine running (0 oil pressure) ohm out the sender to ground. You should get resistance. If close to 0 ohms, then ether the new sender is bad or you do have the wrong one. Most senders will have 240 ohms at 0 psi and 33.5 at max psi. You can even go to the electronics supply and get some 1/4 watt resistors within this range and put them in place of the sender to check your gauge. Edit: If you use a 100ohm resistor and the gauge is ok, then it should read about half of it's psi range. |
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kapla
Grand Poobah Joined: March-27-2008 Location: BA, Argentina Status: Offline Points: 6148 |
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didnīt get the chance to do that.. but that was also the idea of my mechanic friend, to check resistance at the wire...
Maybe that was the problem and not the sender.... The gauge pegs out in the moment you hook the wire to the sender with the key on contact position, w/o the engine runing.. so I guess the ground issue is a possible culprit. |
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