windshield fabrication

I used 3/16" thick lexan, I could have probably used 1/4". It's quite easy to fabricate, start with a cardboard template and fit that to the frame, then cut your lexan a little bit larger than the cardboard template and trim to fit. I used and angle grinder with a zip disk to cut the lexan, super easy to do, just be careful of the fumes, they're kinda nasty to say the least. When you're done and it fits perfect, take the lexan out one last time and trace it onto another piece of cardboard and save the template for the next time.

Rancho Marine recycling may have the trim and windshield you need It's in Rancho Cordoba, Ca near Sacramento.

my windshield shattered last year. i put Lexan in its place until i can find a replacment. the lexan has held up well.

Chris

Hey all im doing my best to resurrect my 79 SN and i dont have a complete windshield, the desire to cough up the big bux for a re-pro, nor the patience to scour the globe looking for a used one for too much money. That said, i have 2 options; 1)rock out with no windshield (not crazy 'bout that one) or 2)
construct one myself. My thought is to make a two piece windshield out of bent 3/8" or 1/2" plexiglass. Im not worried about actually making it, no problem, I just wondered if anyone else has done this or has any useful thoughts on the matter. Any pics would be great.

Thanx in advance
Zack