351 Windsor carb to EFI done |
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Gary S
Grand Poobah Joined: November-30-2006 Location: Illinois Status: Offline Points: 14096 |
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Posted: December-20-2012 at 4:06pm |
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Your right of course Eddie,but in my defence I thought all that was mentioned was about when you go to sell. I'm just saying what happens if people don't do their homework and you know alot don't. Check the boat out and if it's a '72 with fuel injection you'd better find out whats going on
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backfoot100
Platinum Member Joined: January-03-2007 Location: United States Status: Offline Points: 1897 |
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I agree and disagree Gary. If the average boater doesn't do his homework and finds the foam and stringers need replacing after a purchase, he can go most anywhere to get the work done. An expensive lesson but one that can be fixed. If there are issues with that aftermarket EFI and he takes it anywhere to get some service, they'll more than likely laugh at him and say sorry, it's your problem. |
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When people run down to the lake to see what's making that noise, you've succeeded.
Eddie |
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Gary S
Grand Poobah Joined: November-30-2006 Location: Illinois Status: Offline Points: 14096 |
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Non issue with the average boater.You guy's would be a hard sell tho. If some one has gone thru the work of installing a system and has done it like it looks a quality job the next owner would not even remotely think it didn't come that way. I don't think anyone would go to the trouble and expense to put FI on claped out boat if you know what I mean. I would agree it would be a problem after the sale if something went wrong,but no more than finding the foam is all wet and the stringers are mush because no homework was done before the purchase. |
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skfitz
Senior Member Joined: October-15-2009 Location: Herculaneum Status: Offline Points: 138 |
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Your specialized equipment comment reminded me of something: MS uses bluetooth so that I get real time display of all engine parameters on my cellphone in real time, along with GPS speed. It's pretty sweet. I'll take a screenshot next time I have it plugged in in the car.
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TRBenj
Grand Poobah Joined: June-29-2005 Location: NWCT Status: Offline Points: 21195 |
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Totally agree Roger!
While true, you still need some specialized tools (laptop + software + appropriate harnessing) and intimate knowledge of how the system works in order to be able to troubleshoot. Which probably wouldnt work well for a subsequent owner. If they didnt want to learn the system themselves, theyre in trouble, as its unlikely they could bring it to a mechanic and plug it into a standard diagnostic tool to pull error codes. That was my point. No doubt that by its very nature, EFI has a lot of advantages when it comes to capturing data and then manipulating it! |
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uk1979
Platinum Member Joined: June-13-2007 Location: United Kingdom Status: Offline Points: 1424 |
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Most aftermarket ECU/management will have diagnostic of some kind as described above, MS is a great way to start putting your toe in the water.......less $$$ if resale is a worry to you it’s not for you....but if you like messing with stuff fill your boots as most that mess will keep the old parts and swap back to sell keeping their hoard of EFI parts for their next project or sell.
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Lets have a go
56 Starflite 77 SN 78 SN 80 BFN |
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8122pbrainard
Grand Poobah Joined: September-14-2006 Location: Three Lakes Wi. Status: Offline Points: 41045 |
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I agree and would be very leery about buying a boat that has been extensively converted with EFI. |
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skfitz
Senior Member Joined: October-15-2009 Location: Herculaneum Status: Offline Points: 138 |
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I would go so far as to say that when the Megasquirt is plugged into the laptop, the laptop is an OBD tool. It allows you to see every input and output value any time you'd like -- in real time or in a data log. You would know, for instance, that something is wrong with the throttle position sensor when you see an erratic needle or, in my case, a static number as the value for % open when you are working the gas.
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E4ODnut
Groupie Joined: December-06-2012 Location: Gibsons, BC Can Status: Offline Points: 66 |
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TR,
Your's welcome, I'm glad I was able to help. There is no question that programmable EFI is fairly specialized stuff and a lot of people are just plain afraid of it. I think that this has more to do with the fact that it is different more than it is complicated. It's really not all that bad once you understand the principals. I read somewhere once that if EFI and the carburettor were being developed at the same time the carb would probably have never reached the assembly line because it is too complicated. True or not, it makes a good story. Modern OEM EFI systems, OBDII and later have very good methods for trouble shooting because the ECU programming is so sophisticated that it has various fall back positions and trouble codes that are set if something goes wrong. MS is a long way from that, but it does have some very good built in features. For instance, if any sensor reports values which are over or under what would be considered to be "in range", MS assumes there is a fault with the sensor or external wiring and defaults to a relatively average value which is sort of a "limp home" mode. It doesn't set codes to tell you exactly what the problem is, but it has another couple of features which are almost as good if you are reasonably familiar with how it works. First of all, when connected to a lap top and the tuning software, all real time engine parameters can be displayed on the screen. If the engine is running, but not running right, you can go through these parameters to find out what is amiss. Then there is data logging. This is a very powerful tool for tuning and troubleshooting. You just start a data log with a running engine and let it record all the parameters as the engine is under actual operating conditions. The size of the log is limited only by the memory available in your lap top. After the recording session you can play back the log in the comfort of your home and look for anomalies. I can't imagine tuning or troubleshooting with out it. |
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Robert
1993 Bayliner 3288 "Hocus Pocus" 351 Fords, converted to tuned port programmable EFI |
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TRBenj
Grand Poobah Joined: June-29-2005 Location: NWCT Status: Offline Points: 21195 |
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I think TX raises a valid point. An EFI conversion involves much more than just the brain running it all- I dont think anyone here knows enough to seriously question the Megasquirt's reliability. The other sensors and components are also part of the overall system though, and as you stated, parts can fail. When theyre assembled in a custom manner (which will usually lack the full up documentation/definition that a factory EFI set up would), you darn well better know how the system works in order to be able to troubleshoot it. Are any of the aftermarket EFI brains capable of running diagnostics (OBDI or II type stuff)? I dont know the answer to that, but they would be fairly sophisticated, if they are. Most non-original modifications wont be met with a positive reaction by potential buyers when it comes time to re-sell. Such an EFI set up will undoubtedly fall into this category- moreso because it has a serious and direct impact on how the boat functions (not just how it looks) should it malfunction. I know I would most likely be uncomfortable buying a boat so equipped without being very familiar with how it was put together. I would think most buyers would be even less excited about such a conversion. But, I dont think many people considering such a project are doing so with resale in mind. Like Robert said, its not like the changes are irreversible- and it may need to done to appease new potential owners. As far as electronic ignition conversion kits go, I for one, maintain that their cost/benefit doesnt outweigh the downsides they offer in an otherwise stock engine. That doesnt mean I (or anyone else who agrees with me) has a fear of technology in general... so that comment is a little silly. An EFI conversion is likely in my future... but dont count on my installing a standalone EI kit anytime soon. Robert, thanks for the explanation on phasing- makes perfect sense now. |
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Jllogan
Platinum Member Joined: May-18-2011 Location: canton, OH Status: Offline Points: 1728 |
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Unless someone is really plugged into to boats and their stock form I doubt you will need to remove the EFI. If it works it works. Most of my friends are shocked ski boats where primarily carburated throughout the 90's and wouldnt know the difference between multiport and TBI. So if you say oh ya the engines run good and it starts and runs someone will be willing to buy. Now I dont think you are going to be able to charge more (as with most modifications).
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skfitz
Senior Member Joined: October-15-2009 Location: Herculaneum Status: Offline Points: 138 |
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Going back to 2003, I have built, installed, tuned, and driven 4 Megasquirt processors and have never had a component failure. I had a throttle position sensor and an Idle Air Control stepper motor fail, but those were stock sensors and would have failed regardless what computer was using them. But that doesn't really answer your question about how reliable all this stuff is. On a forum where electronic ignition is regarded as questionable, unproven technology, I doubt it would be possible to give a satisfactory answer, but I'm saving the crappy Holley for the next owner if he or she is of a similar mind. ;) |
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E4ODnut
Groupie Joined: December-06-2012 Location: Gibsons, BC Can Status: Offline Points: 66 |
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TX,
I forgot to mention that a far as reliability is concerned it's as good or better than any normal automotive type equipment. The Ford stuff is stock Ford stuff. I've got about 8 years and over 100,000 KM on Megasquirt in my daily driver and not one MS related break down. If MS does break all parts are available cheap and anyone with basic electronic skills can repair it. The most expensive component on the board is the processor which is about 30 clams from Digikey, if I recall. I have detailed schematics and wiring diagrams for everything involved in the project as well as the source code for the firmware in Megasquirt. I have detailed description of operation for any features that aren't typical for standard MS operations, which are covered in the Megamanual Having said that, if the prospective buyer has any reservations at all those facts probably won't influence his decision. It won't be for everyone, that is for sure. |
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Robert
1993 Bayliner 3288 "Hocus Pocus" 351 Fords, converted to tuned port programmable EFI |
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AlfaDon
Senior Member Joined: September-18-2011 Location: San Leandro, Ca Status: Offline Points: 407 |
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Enut
My feeling is that if somebody wants stock, then they can look elsewhere. Somebody who values what you have done will welcome the changes you have made. An old girlfriend once said "if they don't like my house, then they don't have to buy it. But I'm not going to change it to suit them" Don |
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E4ODnut
Groupie Joined: December-06-2012 Location: Gibsons, BC Can Status: Offline Points: 66 |
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TX,
You make a valid point and I almost didn't do the conversion because of the "re-sale" factor. In the end I went ahead with it because we intend to keep the boat for as many years as our health allows. Eventually though we will not be able to keep her in the manner to which she has become accustom and she will have to go up for sale. She will be offered for sale with the conversion in place, but nothing I have done cannot be undone. If the EFI is the only deal breaker I can remove it all and re-install the conventional set up. It would be a shame, but I expect that this will most likely be what will happen. |
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Robert
1993 Bayliner 3288 "Hocus Pocus" 351 Fords, converted to tuned port programmable EFI |
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AlfaDon
Senior Member Joined: September-18-2011 Location: San Leandro, Ca Status: Offline Points: 407 |
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How do I tell what kind of Ignition system I have on my 96 176? It has a single coil, the distributor doesn't seem to have a point set in it, unless it's under the metal plate. The distributor has a toothed wheel that I would guess is an actuator of some sort. I can't find a control box or ECU. Any suggestions?
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TX Foilhead
Grand Poobah Joined: February-01-2009 Location: Kingsland TX Status: Offline Points: 2076 |
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Something you might be intrested in from the ProTec is the sensor that went in the distributor hole. Parts aren't available anymore, but it was simple and not the part of the system that had the issues. There seem to be a handful of people here who make the switch every year so getting ahold of one or two shouldn't be an issue.
Something I've wondered about that hasn't been discussed yet is how reliable is all this stuff. It's interesting from the standpoint of the person who understands and likes to tinker, but what happens for the next owner who may not feel the same way. I can see this being an issue when its time to sell. |
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JoeinNY
Grand Poobah Joined: October-19-2005 Location: United States Status: Offline Points: 5698 |
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The PCM engines (or at least the ones I have looked at) use knock sensors screwed into the heads, with open loop control and the varying quality of gas available on the water it is a very nice thing to have. PCM might have found that they needed it to have both a well tuned and warranty safe engine:
The manual states : When spark knock occurs, the Knock Sensor produces a pulsting electrical signal. This signal is put through and amplifier and then sent to the ECA. The ECA then immediately retards spark timing until knock is no longer sensed, or up to a maximum of 8 degrees retard. The engine will return to normal spark advance after the MAP sensor detects 3-4in. Hg. Change in engine vacuum. The 5.8 liter PCM setup (ford marine setup) was definitely more similar to the 5.0 automotive setup than the 5.8 truck setups. Upper intake manifold, throttle body, maybe knock sensors... all 5.0 stuff. |
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TRBenj
Grand Poobah Joined: June-29-2005 Location: NWCT Status: Offline Points: 21195 |
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The 1993 PCM Manual in our Reference Section has some info on the Pro Tec.
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E4ODnut
Groupie Joined: December-06-2012 Location: Gibsons, BC Can Status: Offline Points: 66 |
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I'm curious about this Protec ignition. Is there any information about it anywhere?
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Robert
1993 Bayliner 3288 "Hocus Pocus" 351 Fords, converted to tuned port programmable EFI |
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E4ODnut
Groupie Joined: December-06-2012 Location: Gibsons, BC Can Status: Offline Points: 66 |
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I'm curious about this Protec ignition. Is there any information about it anywhere?
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Robert
1993 Bayliner 3288 "Hocus Pocus" 351 Fords, converted to tuned port programmable EFI |
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TRBenj
Grand Poobah Joined: June-29-2005 Location: NWCT Status: Offline Points: 21195 |
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Actually, all PCM motors equipped with the Protec ignition system (which debuted in '91) have knock sensors as well. This includes carb and TBI boats, not just the GT40 multiport (95+). |
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E4ODnut
Groupie Joined: December-06-2012 Location: Gibsons, BC Can Status: Offline Points: 66 |
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AD,
Interesting about the knock sensor. During all my automotive Ford research I never came up with anything that indicated the 351W ever had a knock sensor. The 300 and the 302 did, but not the 351W or the 460. Having said that I did come up with one mention that there is a boss about mid way down the left side of the lower intake manifold that was for a knock sensor. The fact that the PCM EFI engines have them was news to me. I believe the later versions of MS have provision for a knock sensor input and an option for closed loop ignition retard under knock condition. The problem with non OEM knock sensors is that they can be very engine specific, and placement can be very engine specific. Also the sensor signal needs conditioning to work at the right frequency and be able to filter out other noises. I do have a knock sensor on my engines but no active feed back. It's just there as a tuning aid, but I treat any knock report with some skepticism. I use the "KnockSenseMS" units tuned for a 4" bore. They have to be "dialed in" with a sensetivity adjustment so you have to induce an audible ping and adjust the sensitivity to suit. That's pretty hard to do with det cans in a tight engine room and a couple of 351s running at full song. Some people are OK with after market knock sensing but I think most tuners don't rely on them. As far as I'm concerned, if I can't hear it ping, it's not a real ping. The problem with that is that my hearing is not what it used to be. I had to employ the help of my daughter to assist me setting up the ignition on my engines. She is a young mother and they have bionic ears. |
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Robert
1993 Bayliner 3288 "Hocus Pocus" 351 Fords, converted to tuned port programmable EFI |
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AlfaDon
Senior Member Joined: September-18-2011 Location: San Leandro, Ca Status: Offline Points: 407 |
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Are there provisions with Megasquirt for a knock sensor? From what I remember reading about the EEC-IV, it wasn't available through all the years on the stock Ford setup.
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skfitz
Senior Member Joined: October-15-2009 Location: Herculaneum Status: Offline Points: 138 |
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I don't think that would work with spark, knock, etc. But for a straight air/fuel setup (even closed loop) I think it would work pretty well. |
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E4ODnut
Groupie Joined: December-06-2012 Location: Gibsons, BC Can Status: Offline Points: 66 |
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Fascinating! I always suspected that at least a certain amount of "generic" tuning would be possible between engines of relatively similar size and design. You've proven the theory.
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Robert
1993 Bayliner 3288 "Hocus Pocus" 351 Fords, converted to tuned port programmable EFI |
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skfitz
Senior Member Joined: October-15-2009 Location: Herculaneum Status: Offline Points: 138 |
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I installed my throttle body on a 350 in a Chevy truck and used the LC-1 wide band oxygen sensor signal to tune for 13.7-14.2 under any load at all and lean at idle. I tuned a lot. I assumed (correctly, it turns out) that the extra square inch of combustion chamber and specific engine mechanics wouldn't be terribly different when I transferred it to the 351. On the boat I set up the engine specific tables (like warm up enrichments and idle control for an engine that is fully warm at 150 degrees !!!).
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E4ODnut
Groupie Joined: December-06-2012 Location: Gibsons, BC Can Status: Offline Points: 66 |
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Skifitz,
Thanks, but you're doing just as well yourself. So, with no O2 to give you an indication of what your A/Fs are, how did you tune your fuel map? I'm with you on the Holley, but to be completely fair they always started extremely well for me. It was just the warm up phase and low speed low load range that I couldn't get from being over rich. There was nothing wrong with the 2900 to 3300 range either. I had another 351, 4160 with a Jacuzzi jet on a smaller boat for a very short period of time. It was the same way, an excellent starter. I swear it would fire when the first cylinder came up on compression, or almost that good any way. My set up starts good too, but not that good. I think it is because my code needs 3 trigger signals to confirm that the RPM calculations are valid before things completely stabilize. TFI doesn't need any input from Megasquirt at cranking revs so I didn't think that would be an issue. Perhaps it just needs a bit more fine tuning. That never really ends, at least not for me. You are not hijacking at all. This is what I hoped my original post would accomplish. I'm so glad you chimed in because I've been scouring the net literally for years trying to find someone else who's experimented with programmable EFI on boats. Well done and keep the information coming. |
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Robert
1993 Bayliner 3288 "Hocus Pocus" 351 Fords, converted to tuned port programmable EFI |
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skfitz
Senior Member Joined: October-15-2009 Location: Herculaneum Status: Offline Points: 138 |
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Hi Robert,
I didn't mean to thread hijack. You are explaining the concepts exceptionally well, so I'll step back after answering your questions. So, I drive an old Landcruiser with full-on fuel, air (MAF), spark, and timing control using MSExtra code. I had it running on Megasquirt I(!) way back in 2003. But that's another story... My boat is a 1975 Ski with a 351w originally marinized by a company called Escort (thanks to ccfan for that information). It runs stock (Mallory) centrifugal advance distributor and an optic trigger ignition. Fuel and air are controlled by Megasquirt. Because it's fuel only, it essentially runs like a very well-tuned carb, but one that starts every time I crank it, does not get out of tune, and will run as well at Blue Mesa Reservoir in Colorado as it does at sea level. Is that a GM throttle body set-up? Yes. They flat out work, and as you can see in the pics above, it makes for an easy harness because everything is close together. If so, what manifold are you using? Edelbrock Performer 2181. So how does a GM throttle body fit? There's an adapter plate to make the GM TBI work on anything, even Fords. lol. ... they run on lower fuel pressure than the Ford port injection does. What fuel pump do you use and is it return to tank or something else? I would have stayed away from this had you not asked because the FP (unlike the wiring and lines) is not marine. Bosch in-line from a 1987(?) Ford Econoline. Pump is relatively high pressure, but you are correct about the TBI being a lower pressure unit. It returns all fuel over 13#psi back to the tank in the return line. What version board and firmware do you use? MSII v3.0 Board for sure. Firmware is 2.89xx. Not really sure b/c boat's not here and I can't go plug it in and check... How about tuning software? TunerStudioMS 2.0.6 How about O2 sensor, how did you handle that and do you run open or closed loop? No O2. Open loop. What's your normal cruise RPM? Either just above idle or at wakeboard speed, which with whatever prop I have is about 2200-2300. Any significant differences in power, economy or just plain manners? Like I mentioned earlier, it starts and runs reliably. I don't use the boat much, but it fires within a rotation every time I turn the key, whether it's been sitting for 3 months or we just landed a skier from the water. With the xtau accel, it delivers power smoothly and solidly. I think it does better on fuel than it did with that POS Holley carb (I hate carbs, especially that Holley), but I didn't do before and after tests so I'm not sure. Exhaust doesn't stink as much, and I rarely smell fuel when I lift the dog house. Now carry on b/c I'm enjoying reading your stuff! |
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E4ODnut
Groupie Joined: December-06-2012 Location: Gibsons, BC Can Status: Offline Points: 66 |
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Skifitz,
Good for you! Nice to see someone else venturing over to the dark side. Now the questions: Is that a GM throttle body set up? If so, what manifold are you using? I've never studied the GM TB system but I think they run on lower fuel pressure than the Ford port injection does. What fuel pump do you use and is it return to tank or something else? What version board and firmware do you use? How about tuning software? How about O2 sensor, how did you handle that and do you run open or closed loop? What kind of boat is the engine in? What's your normal cruise RPM? Any significant differences in power, economy or just plain manners? |
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Robert
1993 Bayliner 3288 "Hocus Pocus" 351 Fords, converted to tuned port programmable EFI |
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