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Belt tension

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    Posted: August-03-2015 at 3:06pm
Update: I cleaned the alt pulley rust off using steel wool, wire brush and sand paper. I also put on a new PCM belt. It is sounding great now and no squealing! Comparing the old and new belt looks like I was barely hanging on. I've also been looking for more black belt dust and haven't seen any. I think this will hold me through the season until I can clean the others up and repaint as needed.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 8122pbrainard Quote  Post ReplyReply Direct Link To This Post Posted: July-24-2015 at 7:26pm
Mask off the inside of the sheaves. You don't want anything on the belt faces that may glaze them.


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77 Tique

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Post Options Post Options   Thanks (0) Thanks(0)   Quote Cumby Quote  Post ReplyReply Direct Link To This Post Posted: July-24-2015 at 11:35am
So once I get the rust cleaned up and get ready to paint, do I paint inside the belt groove on the pulleys, assuming it's just going to wear off anyways?
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 8122pbrainard Quote  Post ReplyReply Direct Link To This Post Posted: July-23-2015 at 8:03pm
Originally posted by jhersey29 jhersey29 wrote:

Looks like non OEM belts. The ones from PCM do not have ridges in them. I'm not sure if that makes a different but also maybe go OEM.

I prefer cogged belts whenever possible especially around small diameter sheaves. I just put a set on my 302. OEM's don't use them because they cost more!!!


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Post Options Post Options   Thanks (0) Thanks(0)   Quote Cumby Quote  Post ReplyReply Direct Link To This Post Posted: July-23-2015 at 12:22pm
I understand Ken, but I'm learning. I do not store my boat at home so I don't have the luxury of walking out and taking my time to look over everything in detail. I must have put the straight edge on part of the pulley that is not flush the first time and I took a flashlight with me this time to inspect for rust, since the boat is stored inside. I apologize for the bad information. I will try to take my time and be more thorough with details before I respond next time...and I do appreciate the help.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 1980nautique Quote  Post ReplyReply Direct Link To This Post Posted: July-23-2015 at 12:06pm

Sorry I came out a little strong on that last post. But when you ask for thoughts on problems you've got to try to follow up. All these interested people are trying to figure your problem through and are sitting on pins and needles for the solution to the repair!!!!

The pulleys may be Pleasurecraft specific maybe someone else who has success replacing them could chime in here!!!
Nautiqueparts.com and Zach at N3Boatworks have listings for the Chevy and Ford pulleys and are usually very helpful with part numbers.
As long as there is enough metal left I have had success Sandblasting or Sanding them and then painting them with High Temp Engine Paint. 656 sprayed on the pulleys after belt removal for lay-up will keep the rust from re-occurring
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Cumby Quote  Post ReplyReply Direct Link To This Post Posted: July-23-2015 at 11:54am
Sorry man! I made a mistake. First time ever dealing with this stuff and trying to figure it out. I thought this was the place to get help for those that don't know what they're doing?
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 1980nautique Quote  Post ReplyReply Direct Link To This Post Posted: July-23-2015 at 11:33am
Originally posted by 1980nautique 1980nautique wrote:

Pete if his belt alignment isn't off should we have him check for rusted pulleys they chew up belts pretty quick too!!!!!

Two pages ago Pete said to check Belt alignment!!! Two pages ago I asked if the pulleys were rusty??
So if you are looking for help why aren't you listening??? That alternator belt is toasted!! looks like it has worn down 1/8 inch on draw sides. Pulleys look like they need to be sanded and painted or replaced
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Cumby Quote  Post ReplyReply Direct Link To This Post Posted: July-23-2015 at 11:12am
I was wondering about the quality of the belt. The PO had it out on so I know nothing about where it came from. Kind of strange, I've tightened 2 times and it seems loose again. Could it be stretching?

Anyone think that's an abnormal amount of rust?
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Post Options Post Options   Thanks (0) Thanks(0)   Quote jhersey29 Quote  Post ReplyReply Direct Link To This Post Posted: July-23-2015 at 11:06am
Looks like non OEM belts. The ones from PCM do not have ridges in them. I'm not sure if that makes a different but also maybe go OEM.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Cumby Quote  Post ReplyReply Direct Link To This Post Posted: July-23-2015 at 10:58am
To my knowledge they are the stock pulleys. How difficult is it to replace them?
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Post Options Post Options   Thanks (0) Thanks(0)   Quote baitkiller Quote  Post ReplyReply Direct Link To This Post Posted: July-23-2015 at 12:03am
Are the pulleys just regular Ford stuff like the GM based motors are? Old Chevy pulley sets are pretty cheep, like under 50 bucks cheep. Might be worth a look.

Oh, and about 10 years ago at IBEX there was a guy marketing little pieces of sticky back sandpaper cut in a peculiar shape intended to be adhered to a V belt with the intentions of sanding off rough spots or rust while the engine is running. I even brought home a few samples. Never tired it though. New pulleys are cheep and happy boat owners are good business.

Then again you could go with a serpentine set up. I love mine, best mod of them all. Junk yard trip.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Cumby Quote  Post ReplyReply Direct Link To This Post Posted: July-22-2015 at 11:44pm
OK, so I went by this evening to look at the pulleys. Took a straight edge again and double checked and they are very level. I must have had an edge of my straight edge hitting something before. They appear to be pretty much dead on. I did notice that the belt seems to be looser now though and I also did notice some rust on several of the pulley shelves, including the alternator. Most of the belt dust appeared to be in the vicinity of the alternator. I did take some pictures this time. Tried to upload them but they're too big. Hopefully this link will work.



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Post Options Post Options   Thanks (0) Thanks(0)   Quote Gary S Quote  Post ReplyReply Direct Link To This Post Posted: July-19-2015 at 5:57pm
Very first picture in Pete's link

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You run it across the sheaves, horizontally somehow?
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 8122pbrainard Quote  Post ReplyReply Direct Link To This Post Posted: July-19-2015 at 3:39pm
Glen,
The straight edge will tell where the misalignment is. I suggest not trusting your eyes.

Long wrench or crow bar is the same. They apply pressure to spots where you can damage the alternator. I remember seeing an alternator that the housing was cracked from prying to tension the belt. The safest place to apply pressure is on the sheave itself.


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Post Options Post Options   Thanks (0) Thanks(0)   Quote Cumby Quote  Post ReplyReply Direct Link To This Post Posted: July-19-2015 at 3:07pm
I think it seemed slightly angled away from the other pulley, not in the direction the belt would pull it...not sure. I'll have to take a closer look when I get a chance. I'll pull the belt off and see if it will align without tension. Should there not be any play in the mounting bolt when belt is off?

Is there a safe place to pry or pull on the alternative when tensioning the belt? I used a long wrench, not a crow bar.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 8122pbrainard Quote  Post ReplyReply Direct Link To This Post Posted: July-19-2015 at 12:25pm
Glen,
I couldn't get your link to work but feel you are thinking about a twist/angle issue with say the alternator. Jim is correct that there are times when bracket need to be bent. He's also correct that pry bars can get you in trouble when tensioning. I like to use a strap wrench around the alternator. RWP's don't need as much tension. Unlike an alternator and due to the reduction, the RWP has got a large sheave give the belt plenty of wrap for gripping.


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Post Options Post Options   Thanks (0) Thanks(0)   Quote jhersey29 Quote  Post ReplyReply Direct Link To This Post Posted: July-19-2015 at 12:06pm
You can cause that type of.misalignment by unevenly prying on the alternator when tightening the.belt Check the bracket mount to the engine and make sure it is tight. Take the belt off and see if you can set the alignment with out the belt and tension pulling it at an angle. If your using a pry bar don't from the back of the alternator.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Cumby Quote  Post ReplyReply Direct Link To This Post Posted: July-19-2015 at 10:46am
Great Pictures! In the below one, C. is what Im wondering about. How would washers help with that?


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Post Options Post Options   Thanks (0) Thanks(0)   Quote 8122pbrainard Quote  Post ReplyReply Direct Link To This Post Posted: July-18-2015 at 10:48pm
Glen,
The internet is a wonderful resource!

pictures of v belt alignment


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Post Options Post Options   Thanks (0) Thanks(0)   Quote Cumby Quote  Post ReplyReply Direct Link To This Post Posted: July-18-2015 at 10:02pm
To make sure in understanding, the straight edge is placed on the sides, not on top of the actual grooves where the belt is running correct?

It can only be adjusted in it out on the mounting pin? When I looked at it, it seemed like it might be slightly rotated on a transverse axis somehow?

Didn't get any pictures. I'll have to see if I can get some next time.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 8122pbrainard Quote  Post ReplyReply Direct Link To This Post Posted: July-18-2015 at 8:57pm
Glen,
If you can see the misalignment then it does need work. The straight edge should touch all the edges of the sheaves. Lets say the alternator needs to move forward then a washer between it and it's bracket or mounting hole will move it forward. How about some pictures ?


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Post Options Post Options   Thanks (0) Thanks(0)   Quote Cumby Quote  Post ReplyReply Direct Link To This Post Posted: July-18-2015 at 8:38pm
Ok Pete, it does appear that it's not lining up dead on. Just eyeballing it I can't see it but I took a level and laid it on the outer edger of the flat surface of both pulleys and had a little rocking when I tried to get all 4 points to touch. It did squeal a little when I first started it up today but got quiet after that the rest of the day.

My question is how do I know if it is too far out of alignment, to the point I need to adjust..:.if I get the black dust building up again? Also, what do I actually align? You mentioned adding/removing washers or spacers. I can't visualize where you would do that and how to actually adjust it.

Oh, and there didn't appear to be much, if any rust in the groove on the pulley.

Thanks
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Post Options Post Options   Thanks (0) Thanks(0)   Quote wataugasn84 Quote  Post ReplyReply Direct Link To This Post Posted: July-12-2015 at 2:12pm
Alignment ,dust is a big clue. I even had my belts on completely wrong and ran them that way for a while. Completely meaning wrong belt on water pump and alternator had them switched.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 63 Skier Quote  Post ReplyReply Direct Link To This Post Posted: July-12-2015 at 2:45am
My GT-40 alternator belt was squealing a bit at startup, like Pete said that's when the alternator really pulls a load as it charges up the depleted battery. The belt had run less than a full season, I tightened it and it squealed less but still a bit. I broke the glaze on the belt with a wire brush (maybe sandpaper is better, not sure) and squealing was gone and hasn't come back.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 8122pbrainard Quote  Post ReplyReply Direct Link To This Post Posted: July-12-2015 at 12:13am
Originally posted by Cumby Cumby wrote:

Trying to picture where to put the straight edge. When you say the sheaves are you talking about the edges of the pulley that hold the belt in place?

Yes, You want any V belt to go in a straight line. They are not designed to bend sideways.


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Post Options Post Options   Thanks (0) Thanks(0)   Quote Cumby Quote  Post ReplyReply Direct Link To This Post Posted: July-11-2015 at 11:56pm
Originally posted by 8122pbrainard 8122pbrainard wrote:

Originally posted by Cumby Cumby wrote:

It is a new belt but I see a lot of black dust under it where it has been wearing. Not sure how to check the alignment, but nothing appeared to be grossly off? When you check these things, is there a certain ant of pressure you try to give to the belt?

Sounds like you have a alignment issue. Use a straight edge for the alignment. All four outside edges of the sheaves will touch the straight endge when the alignment is correct. .


Trying to picture where to put the straight edge. When you say the sheaves are you talking about the edges of the pulley that hold the belt in place?



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Post Options Post Options   Thanks (0) Thanks(0)   Quote 8122pbrainard Quote  Post ReplyReply Direct Link To This Post Posted: July-11-2015 at 10:31pm
Glen,
For some reason belt alignment even from the factory was never the greatest. The most common is with the RWP's. I feel many times it's caused by the position of sheaves on the shafts when they are pressed on. There isn't really an adjustment so it must be done with adding washers or shortening existing spacers.


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Post Options Post Options   Thanks (0) Thanks(0)   Quote Cumby Quote  Post ReplyReply Direct Link To This Post Posted: July-11-2015 at 9:58pm
Originally posted by 8122pbrainard 8122pbrainard wrote:

Glen,
It seems you don't believe that the alignment could be off! Just check it! It won't hurt!


No, just hoping it's as simple as tightening it up. Is there an adjustment somewhere to align the pulley if it is out?
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