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Modern Materials for Stringer Rehab

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    Posted: March-02-2018 at 1:06am
Glad to hear you got the chain hoist. I’m in the middle of a stringer job now and can not imagine doing it all with an engine in there, blocked chocked or hanging. You need room. And you will need to grind under there. I look forward to seeing your project!
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Gneil Quote  Post ReplyReply Direct Link To This Post Posted: March-02-2018 at 12:49am
Alright, alright.... Ill just have to think of something else to get a rise out of you guys now..
I found a 2-ton hoist with 50' of chain for $50.- on craigs list thats now on Greg's list.

Can't wait to start. Ill take plenty of pics when I do.
Cheers to all!

Greg.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote baitkiller Quote  Post ReplyReply Direct Link To This Post Posted: March-02-2018 at 12:08am
Stepping over dollars to pick up pennies.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote SNobsessed Quote  Post ReplyReply Direct Link To This Post Posted: March-01-2018 at 11:52pm
I would think that lifting the engine out of the boat would take less time than building up enough cribbing to make it safe to work under the engine.

Not to mention how many bandaids needed when you bang your head on it.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Gneil Quote  Post ReplyReply Direct Link To This Post Posted: March-01-2018 at 10:19pm
Hey Pete,
...??... Very carefully??

Sorry. I couldn't resist.

I think grinding directly under the engine may not be necessary. Hand sanding, prep and paint may be all that is required in my case. I get it. Just have to ask though.

Sounds like you are suggesting that I buy that chain hoist I saw on craigs list then...
I may heed your sage advise...Thank you so much.

Greg.



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Post Options Post Options   Thanks (0) Thanks(0)   Quote 8122pbrainard Quote  Post ReplyReply Direct Link To This Post Posted: March-01-2018 at 9:35pm
Originally posted by Gneil Gneil wrote:

. My thought is to block the motor with a temporary cradle of sorts, then remove the old stringers replace/rebuild and then remount.

Originally posted by 8122pbrainard 8122pbrainard wrote:

How would you do the needed grinding on the hull under the engine?


Just pull the engine!!


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Post Options Post Options   Thanks (0) Thanks(0)   Quote Gneil Quote  Post ReplyReply Direct Link To This Post Posted: March-01-2018 at 9:14pm
Hey there Mr. Wood,
Sounds like your motor is something I dream about, so far. Funny, I too like the '79 graphics too. For me though, I'm going to have to wait on that bit i think. love to see some pics when you have the time.

So, yes, the motor is very easy to remove " the usual way" and it makes a lot of sense. My thought is to block the motor with a temporary cradle of sorts, then remove the old stringers replace/rebuild and then remount. One could also imagine doing it one side at a time... mind you, this is not ideal by any means, but could be possible. builders and contractors underpin, brace and shore up buildings all the time in an effort to repair or replace footings and foundations of buildings. The concept is similar.

For obvious reasons, Ive also been shopping for a chain hoist too...    

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Post Options Post Options   Thanks (0) Thanks(0)   Quote MourningWood Quote  Post ReplyReply Direct Link To This Post Posted: March-01-2018 at 8:35pm
Thanks for the link

Yes, google is our friend, the search button on this site...not so much.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote KENO Quote  Post ReplyReply Direct Link To This Post Posted: March-01-2018 at 8:27pm
Mourning wood

You could Google "Correctcraftfan Duane in Indy Mustang 17 rebuild" or................you can take the easy way out and click the link below.

Google is your friend

Mustang 17 rebuild
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Post Options Post Options   Thanks (0) Thanks(0)   Quote MourningWood Quote  Post ReplyReply Direct Link To This Post Posted: March-01-2018 at 7:24pm
Originally posted by Duane in Indy Duane in Indy wrote:



You may be interested in looking at my thread "MUSTANG 17 REBUILD". I removed a lot of original weight and built many parts with light weight in mind. I have even built a ski pylon out of aluminum tubing that is exact replica of the 30+ pound original. It is for looks only as I would not trust it for pulling. Plans are to weigh the boat in a week or so and see what the final figure is.   Duane






Couldn't find/access this thread 'MUSTANG 17 REBUILD', but would love to pour through it...
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Post Options Post Options   Thanks (0) Thanks(0)   Quote MourningWood Quote  Post ReplyReply Direct Link To This Post Posted: March-01-2018 at 7:21pm
Originally posted by Gneil Gneil wrote:

MW

Still have not made up my mind in the color scheme. I may just go traditional but thinking of some other options too. Hum... Plenty of time for that stuff. Also thinking of some engine mods. heads, intake manifold, things like that. First things first. (that means stringer and floor demo. I plan to do the wet grind method, complete with a catch basin and filter sys. I have a couple of ideas but thinking about building a temporary heat shrink wrap cover to climate control the elements.

Here's a question.... Have you ever heard of any one demoing the stringers with out removing the engine ? Sounds silly, but if I don't need to I'd rather not.

How everyone had a great winter so far. Spring skiing in right around the corner!
Cheers!
G. Neil.


I haven't heard of a stringer job with motor in situ.....the motor and trans is so simple to remove.....

I am also considering graphics when I get to that phase of this project....it's an '81, but I've always preferred the <'79 graphics.....

I've just done alum. heads and intake on the motor....more weight saving measures to come.....(exhaust, cooling system, etc).
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 8122pbrainard Quote  Post ReplyReply Direct Link To This Post Posted: March-01-2018 at 7:16pm
Originally posted by Gneil Gneil wrote:

Here's a question.... Have you ever heard of any one demoing the stringers with out removing the engine ? Sounds silly, but if I don't need to I'd rather not.
G. Neil.

Originally posted by MechGaT MechGaT wrote:

If someone is able to demo stringers without removing the engine I would love to see that. Sounds impossible or at least a really bad idea.

Sounds impossible to me too.
Greg,
What's going to hold the engine in place with your idea? How would you do the needed grinding on the hull under the engine?


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Post Options Post Options   Thanks (0) Thanks(0)   Quote MechGaT Quote  Post ReplyReply Direct Link To This Post Posted: March-01-2018 at 7:05pm
If someone is able to demo stringers without removing the engine I would love to see that. Sounds impossible or at least a really bad idea.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Gneil Quote  Post ReplyReply Direct Link To This Post Posted: March-01-2018 at 4:36pm
MW,
Hey there! Not much to report here I've been hunkered down here with work...sometimes when it rains it pours! All good though I plan to start the demo etc. in about a month. Chomping at the bit. I can't wait to get into it ; ))).

I Have to buy a couple of tools but other than that I'm ready to go. After the demo I will do a precise survey of the hull and map out exactly where the new stringers are going to go. Still leaning toward the Corsa 26 material. "I hate rot"!!! so I'm looking forward to the build and excited to make some little tweeks her and there to utilize that space as best as I can.

Still have not made up my mind in the color scheme. I may just go traditional but thinking of some other options too. Hum... Plenty of time for that stuff. Also thinking of some engine mods. heads, intake manifold, things like that. First things first. (that means stringer and floor demo. I plan to do the wet grind method, complete with a catch basin and filter sys. I have a couple of ideas but thinking about building a temporary heat shrink wrap cover to climate control the elements.

Here's a question.... Have you ever heard of any one demoing the stringers with out removing the engine ? Sounds silly, but if I don't need to I'd rather not.

How everyone had a great winter so far. Spring skiing in right around the corner!
Cheers!
G. Neil.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote MourningWood Quote  Post ReplyReply Direct Link To This Post Posted: March-01-2018 at 1:42pm
Any recent update available?
Am also working out plans for a 'lightweight' '81, with the dreaded stringer rehab coming this fall/winter. Almost finished with motor/trans for now.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote quinner Quote  Post ReplyReply Direct Link To This Post Posted: December-15-2017 at 8:34pm
Gregory, email me or PM me your email address and I will send you the AutoCAD .dwg file Roger created if you want. My EM is CQuinn@GFGR.com. I should probably just send it to Keith also so he could put it in the reference section.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Gneil Quote  Post ReplyReply Direct Link To This Post Posted: December-15-2017 at 5:50pm
To whom it may concern;

Wow!.... Wow!...Wow!...Wow!!!!
I just got my delivery of Coosa Bluewater 26. When i first picked up the package I thought there was a mistake. I thought they forgot to pack the sample. To my amazement out of the envelop dropped a 2"x2"x1/2" graphite colored square.

This stuff is insanely light! truly it is amazing. As far as the 80SN, Im not sure if I will use it but, seriously, its Very Cool Stuff!!!

If not the stringer rehab, Ill use it somewhere. Seat backs, floor panels, stern panel that covers the fuel cell...etc.

So, this brings it full circle with Joe in NY, I get it Joe. This glass reinforced polyurthane is intense.
A+ on the material choice.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Gneil Quote  Post ReplyReply Direct Link To This Post Posted: December-15-2017 at 4:19pm
Hey Roger,

Thank you so much for the encouragement. Very important coming from a seasoned fabricator like yourself.

All I can say at this point is that Ill be using an epoxy resin. (West Sys. type) Of the limited research that I've done, this seems to be the easiest to use and has the best compatibility with many dissimilar materials that I will be using for my rebuilding of the stringers and floor. Other than that, it is early days for me and i can tell from this group that the quality bar is so high, I'm not sure I can see it yet.

Thank you for you gracious and inviting words. Cool guys! I'm feeling comfortable already.
Cheers!
G. Neil
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Post Options Post Options   Thanks (0) Thanks(0)   Quote uk1979 Quote  Post ReplyReply Direct Link To This Post Posted: December-15-2017 at 4:03pm
Hi Gregory, Yes I can confirm my stringers are fabricated out glass fibre sheets not the best for weight but strong, It was all I could find here in the UK back then. Have fun with your build I will enjoy what you come up with … most use epoxy but some like vinylester resin or old school polyester resin … as for core many ways to go … Douglass fir build with CEPS , LVLs with CEPS , coosa 26, airex pxc, laminating your own up using 1/2 high density 25 to 30 lb urethane sheet just a few …it will come down to availability over cost over durability and personal preference in the end, remember some need more layup which is a cost.   
Do what works for you as that is all that matters.    
Shall keep an eye on your progress and welcome to the site.   
Lets have a go
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Gneil Quote  Post ReplyReply Direct Link To This Post Posted: December-15-2017 at 3:51pm
I like the color scheme as well. What weight carpet did you end up using? Looks like 32 oz?
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Gneil Quote  Post ReplyReply Direct Link To This Post Posted: December-15-2017 at 3:43pm
Duane,
All I can say, Is...
SWEET !!!
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Duane in Indy Quote  Post ReplyReply Direct Link To This Post Posted: December-15-2017 at 3:39pm
Originally posted by Gneil Gneil wrote:

Hi Duane,Very impressive!!! How do you plan to keep them in one place? Also, if they are light do you plan to put them in and take them out frequently?
Your aluminum frame reminds me of early aircraft framed seats. Seems like it would be extremely light. very cool fab' !!!
any designs in the upholstery yet?


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Post Options Post Options   Thanks (0) Thanks(0)   Quote Gneil Quote  Post ReplyReply Direct Link To This Post Posted: December-15-2017 at 3:23pm
Hi Duane,
Very impressive!!! How do you plan to keep them in one place? Also, if they are light do you plan to put them in and take them out frequently?

Growing up my Dad had a '86 2001. He had a stern seat that fit like a glove, and i mean that actually it was a sort of friction fit at least the bottom cushion. the seat back was a typical snap in type that hung from the top deck. I think this was OEM. All in all it was cool because if you and a couple of guys were out for some hardcore skiing we just popped it out and left it on the doc. Otherwise you could flop it in when the crew is just out for a spin (i mean high speed turns) the one I plan to make is along those lines with some updated materials and fastening details.

Your aluminum frame reminds me of early aircraft framed seats. Seems like it would be extremely light. very cool fab' !!!
any designs in the upholstery yet?

One thing about the monolithic foam block type, is that they are heavy. ugh!
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Duane in Indy Quote  Post ReplyReply Direct Link To This Post Posted: December-15-2017 at 2:57pm
Originally posted by Gneil Gneil wrote:

I just got off the phone with Sandra at C&S Marine in NJ. She and I had a very productive conversation regarding the design and construction of the new stern seat that i'll have them make for me.


You seem to be weight conscious. I have similar feelings concerning weight. That is why I fabbed up for my stern seat frames, very light aluminum. You may be interested in looking at my thread "MUSTANG 17 REBUILD". I removed a lot of original weight and built many parts with light weight in mind. I have even built a ski pylon out of aluminum tubing that is exact replica of the 30+ pound original. It is for looks only as I would not trust it for pulling. Plans are to weigh the boat in a week or so and see what the final figure is.   Duane


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Post Options Post Options   Thanks (0) Thanks(0)   Quote Gneil Quote  Post ReplyReply Direct Link To This Post Posted: December-15-2017 at 1:34pm
Hey Guys,

(...now for something completely different...)

I just got off the phone with Sandra at C&S Marine in NJ. She and I had a very productive conversation regarding the design and construction of the new stern seat that i'll have them make for me. Stay tuned. She is sending some samples today. As soon as I figure out the photo posting drill, I will be happy to share any and all that I find out.

(don't worry Pete, I'm planning on using the "original" design nothing too zuity or ahead of its time )
   


I'm looking forward to working with her as she is 3rd gen. upholsters. Very cool!
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Gneil Quote  Post ReplyReply Direct Link To This Post Posted: December-15-2017 at 12:30pm
Hey All,
As many here may know, "Coosa advertises 40-60% lighter than ply-wood".
I can't wait for my samples to arrive.

Thank you Joe for providing some clarity. Your experience is valued here.
G. Neil
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Post Options Post Options   Thanks (0) Thanks(0)   Quote JoeinNY Quote  Post ReplyReply Direct Link To This Post Posted: December-15-2017 at 11:59am
Originally posted by TRBenj TRBenj wrote:

Originally posted by MourningWood MourningWood wrote:


Anyway, referenced in that thread is a link to a gen2 SN component weight chart. I found it surprising that a full composite stringer/floor system added 60 lbs. to the hull (if I read it right).

Can you restate? I am not following.

While the cost/benefit of the higher end composite fabrics may not be significant in this application, there is certainly some weight benefits of going to a composite core material. Cost difference is in the $500-1000 range, which is relatively small considering the size of the project (especially when taking the number of labor hours into account).


There is some confusion here, Roger didnt have access to Coosa on the other side of the pond and used a material that was significantly heavier and added a few pounds over wood - IIRC
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Gneil Quote  Post ReplyReply Direct Link To This Post Posted: December-15-2017 at 11:37am
Good morning Pete,
LVL's are a good source of material that will provide proper structure as a ready-made material. A couple of questions that come to mind, without knowing the answers are; how does the weight of the material and efficiency of the form effect the overall structure? And might there be a modern form with a traditional material, similar to an air plane wing, that would provide a ready made model for this application?
I understand the hull and the floor as doing this with the stringers connecting the two surfaces.

Maybe just food for thought.

Thank you for the tip of ordering the LVL's with out the coating. I'm guessing this will help with the penetration and adhesion of the CPES. Is this also the thought behind thinning the epoxy with acetone?

I also saw the 1 3/4" thickness issue with LVLs. Thanks for the heads up with this.


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Post Options Post Options   Thanks (0) Thanks(0)   Quote TRBenj Quote  Post ReplyReply Direct Link To This Post Posted: December-15-2017 at 11:14am
Originally posted by MourningWood MourningWood wrote:


Anyway, referenced in that thread is a link to a gen2 SN component weight chart. I found it surprising that a full composite stringer/floor system added 60 lbs. to the hull (if I read it right).

Can you restate? I am not following.

While the cost/benefit of the higher end composite fabrics may not be significant in this application, there is certainly some weight benefits of going to a composite core material. Cost difference is in the $500-1000 range, which is relatively small considering the size of the project (especially when taking the number of labor hours into account).
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Gneil Quote  Post ReplyReply Direct Link To This Post Posted: December-15-2017 at 11:04am
good morning roger,

Thank you for your encouragement and experience. Part of my thought process and training is to plan and document prior to implementation. Its very hard for me to except a "one off" strategy without documentation, so if not for me maybe this effort will help the next fan. As you cracked the dreaded dust problem, I see the stringer issue as one that still needs some help and opportunity for improvement. As a carpenter you come by this naturally, most do not. Also problem solving is fun, sometimes mad fun!

I truly appreciate the great minds here in this forum and love the enthusiasm in making and then enjoy the fruits of our labor.

The way I see it, if i get a good nights sleep, I'm not overthink it. ...Ha...

G. Neil
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