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1962 Interceptor transmission

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8122pbrainard View Drop Down
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    Posted: May-20-2012 at 5:09pm
Originally posted by chazcheadle chazcheadle wrote:


The transmission is not a reducing kind, so it doesn't change the direction of the shaft output, would that have any bearing on how the forward and reverse engaging behaves?
Knuckling into forward and holding to keep reverse would seem to be the desired behavior, but are opposite in how the unit seems to function. Or is that just crazy talk?
Chaz

Chaz,
No it doesn't matter if the trans is a reduction, yes it is "crazy talk" and yes you need to understand the basic marine trans. Whether it's a mechanical or hydraulic if you get a chance, I suggest you find some exploded views and study them so you understand how both work.

Rotation doesn't matter. When the forward clutch pack engages, the input shaft is coupled to the output shaft. When the reverse clutch engages, the planetary gear set takes over. The input rotation goes through this planetary reversing the input and then out the back.


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Post Options Post Options   Thanks (0) Thanks(0)   Quote chazcheadle Quote  Post ReplyReply Direct Link To This Post Posted: May-20-2012 at 3:43pm
I forgot to post this last year regarding my transmission project:
Satan's evil clutch
Another thought occurred to me
The transmission is not a reducing kind, so it doesn't change the direction of the shaft output, would that have any bearing on how the forward and reverse engaging behaves?
Knuckling into forward and holding to keep reverse would seem to be the desired behavior, but are opposite in how the unit seems to function. Or is that just crazy talk?

Chaz
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Post Options Post Options   Thanks (0) Thanks(0)   Quote dillrepair Quote  Post ReplyReply Direct Link To This Post Posted: May-20-2012 at 5:40am
yeah that was my next step... i suppose the simplest things always occur to me last.      anyway thanks much for the advice..   i'm going to try adjusting things in the next few days and will get back on here with results.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote eric lavine Quote  Post ReplyReply Direct Link To This Post Posted: May-14-2012 at 8:58am
if you have further questions, call Paragon (great lakes power) 440-951-5111 ask for chuck in parts
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Post Options Post Options   Thanks (0) Thanks(0)   Quote eric lavine Quote  Post ReplyReply Direct Link To This Post Posted: May-14-2012 at 8:56am
dexron will be fine, do a couple flushes to get the gunk out
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Post Options Post Options   Thanks (0) Thanks(0)   Quote dillrepair Quote  Post ReplyReply Direct Link To This Post Posted: May-14-2012 at 3:21am
okay... hopefully y'all are still around...   after hours of searching this is the first place i've come that actually seems like it might have some knowledgable people to ask about my Paragon SAOV attached to my westerbeke w30 in the belly of a Cal 34 III.    I'm hoping someone can tell me if i'm going in the right direction.   as of now it will engage into reverse but you have to apply too much pressure to the lever (imo)... pulling it hard back.   I sucked out some ugly black gunk out of the transmission with my oil extractor and replaced it with dexron III.   Was this a mistake? the placard on the transmission says to use automatic transmission fluid, but who knows what that means with a 34 year old transmission.      I want to make sure i haven't filled it with the wrong fluid first off.   if i did what should i do?   and second will the adjustment mentioned previously by chaz in this thread be enough to fix it?   I haven't taken the cover off to see if the guts are the same. Right now i'm out of town for a few days.      I'd really appreciate everyone's advice, and thanks much in advance.
-Pat
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 8122pbrainard Quote  Post ReplyReply Direct Link To This Post Posted: March-26-2011 at 7:39pm
Chaz,
There isn't a detent for neutral. Yes, it only takes a slight movement of the shift lever to start engaging forward or reverse but, more at the helm. A good example would be running a mechanical on dry land. If run for any length of time, the vibrations will normally throw the shift lever forward or backward causing the prop to spin.


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Post Options Post Options   Thanks (0) Thanks(0)   Quote chazcheadle Quote  Post ReplyReply Direct Link To This Post Posted: March-26-2011 at 3:04pm
Is there a point at which you can tighten the forward and reverse in a way to close in on that sweet spot? As it is it seems that there is no resistance or knuckling at neutral and the slightest wiggle either way will start engaging the clutch.


-chaz
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Post Options Post Options   Thanks (0) Thanks(0)   Quote eric lavine Quote  Post ReplyReply Direct Link To This Post Posted: March-26-2011 at 10:39am
well, first off its good to see 3 pages of transmission do's and dont's, but i have assessed that the knuckling in was probably more designed for the twin screw boat.
I swear i spent 2 hours and maybe 15 calls on a Paragon mechanical on a blow boat, and the guy was trying to adjust it 3 weeks ago in St Pete, he never new it knuckled and he owned the boat for 35 years...it always dragged, but he did get it to the point that it did knuckle into reverse and balanced the linkage so it would not drag, I can only make recomendations and he felt there would be no safety issues when the trans knuckles in. these trannies are tempremental and do take some time to adjust them correctly, but they do have a sweet spot. I still have a ton of mechanical stuff laying around and parts are still available new. the biggest problem i find when i tear into them are the sloppy planetaries and shafts...easily fixable. but i sloppy trans is that much more harder to adjust because of slop
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 8122pbrainard Quote  Post ReplyReply Direct Link To This Post Posted: March-25-2011 at 10:09pm
Originally posted by chazcheadle chazcheadle wrote:

The engine is a Westerbeke 4-107, we call it Satan since was a real pain in the but when we first got it, and its red. :+)
-chaz

Chaz,
Didn't Westerbeke buy the manufacturing rights from Universal and continue building the Atom 4? I seem to recall that running across that when I was reseaching a raw water pump I needed for the 1927 Universal I rebuilt. The Atomic being such a "blow boat" engine, I'm not up on what happen'd with the Atomic.


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Post Options Post Options   Thanks (0) Thanks(0)   Quote chazcheadle Quote  Post ReplyReply Direct Link To This Post Posted: March-25-2011 at 12:30pm
It has always knuckled for me, and from looking at the mechanism, it looks like this behavior is normal- at least for this model. Above, Eric mentions that some models should have a positive reverse lock and that some of those that should may be over adjusted and not lock. Presumably then, some models do not possess a positive reverse lock at any adjustment level.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 62 wood Quote  Post ReplyReply Direct Link To This Post Posted: March-25-2011 at 12:09pm
Chaz,
the Paragon in my 64 will not lock into reverse - You have to hold the lever manually. You have yours where it does knuckle?
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Post Options Post Options   Thanks (0) Thanks(0)   Quote chazcheadle Quote  Post ReplyReply Direct Link To This Post Posted: March-25-2011 at 11:13am
Whew! Sounds like I'm heading in the right direction (some pun intended).
The engine is a Westerbeke 4-107, we call it Satan since was a real pain in the but when we first got it, and its red. :+)

-chaz
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 8122pbrainard Quote  Post ReplyReply Direct Link To This Post Posted: March-25-2011 at 11:08am
BTW,
What engine is the trans on? An Atomic 4?


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Post Options Post Options   Thanks (0) Thanks(0)   Quote 8122pbrainard Quote  Post ReplyReply Direct Link To This Post Posted: March-25-2011 at 11:07am
Chaz,
Ok, you're good with the oil.

If I'm reding correctly, you lossened up the clutch pack so it didn't need as much force to put the trans in forward correct? If so, just keep watching and listening for any slippage.

Everything sounds normal and typical of a manual trans. Run it and see what happens.


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Post Options Post Options   Thanks (0) Thanks(0)   Quote chazcheadle Quote  Post ReplyReply Direct Link To This Post Posted: March-25-2011 at 10:59am
The engine and transmission both have Rotella SAE 30W in them.
-chaz
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Post Options Post Options   Thanks (0) Thanks(0)   Quote chazcheadle Quote  Post ReplyReply Direct Link To This Post Posted: March-25-2011 at 10:57am
Knuckling into reverse is fine with me, and seems to be how this model likes it. I had started all this investigation as I wanted to know why the boat moved forward in idle, and that the feel of shifting forward at the lever never really locked- just got stiffer and stayed. I was afraid that not feeling it lock would allow it to pop back into neutral. after running for year since getting the boat it never did pop back out, but I wanted to know if it could be made to have a more positive feeling shift.

After playing with the lever on the transmission with the linkages disconnected I discovered:
-it took bodily weight to shift into and out of forward and reverse
-neutral (no friction on propshaft, it was easy to turn by hand) was achieved when the lever was at 12o'c
-moving the lever fore/aft more than a couple of degrees began adding friction on the propeller shaft making turning it by hand impossible.
-there was not firm feel to this neutral position, just letting it rest at 12o'c

after adjusting the forward clutch tension:
-it took less force to shift into forward at the transmission, but not too light as I thought that might lead to slipping.
-at the shift lever in the cockpit now there is a definite feel of knuckling into forward.

I just hope I'm not adjusting too many things at once and not being scientific enough in my troubleshooting.

It has been very helpful hearing from others their experience in handling these transmissions and how they work them- things the manuals never get into.

thanks,
chaz
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 8122pbrainard Quote  Post ReplyReply Direct Link To This Post Posted: March-25-2011 at 10:56am
Chaz,
One thing are haven't mentioned is oil!! What do you have in the engine??? The new modern and especially the synthetics are bad news for that old manual trans. They will cause the clutch pack to slip!!!


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Post Options Post Options   Thanks (0) Thanks(0)   Quote chazcheadle Quote  Post ReplyReply Direct Link To This Post Posted: March-25-2011 at 10:43am
One place i read that is: here.
Though I am unclear if there should be a positive lock into reverse. At the moment, on the transmission pushing the lever all the way aft will lock in reverse- so I guess that is correct. I had read that reverse is supposed to be held at the lever to engage and there wasn't a real lock.
I wonder if the main problem is that the shifter lever sits at 9o'clock for 'neutral' and its weight pushing down is slightly engaging forward. There isn't much play in the linkage so where or how do you add in a positive feeling neutral position? Am I totally missing something?
-chaz
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 8122pbrainard Quote  Post ReplyReply Direct Link To This Post Posted: March-25-2011 at 10:23am
Chaz,
Eric is correct that the trans can be adjusted to knuckle over for reverse however, I understand the reason you do not want it to is for safety. This was taught to me way back in the late 60's from one of the "old" guys at the marina I worked at. Then through the years at several ACBS tech seminars and one Power Squadron safety talk.


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Post Options Post Options   Thanks (0) Thanks(0)   Quote eric lavine Quote  Post ReplyReply Direct Link To This Post Posted: March-25-2011 at 10:02am
if you pull the shift lever into reverse it will hold the drum so you can spin the adjusting collar.
to concur, some Paragons will also knuckle into reverse depending on model, at times I have seem them adjusted to far thus not letting them knuckle into reverse (over-adjusted)
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 8122pbrainard Quote  Post ReplyReply Direct Link To This Post Posted: March-25-2011 at 9:08am
Chaz,
You do want the shift to knuckle over in forward. How far did you move the drum position? You do not want the clutch plates to slip. Reverse should not detent and require you to hold the shift lever maintaining pressure on it. There is a neutral but the position of the shift lever is critical. Where did you hear they didn't have a neutral?


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Post Options Post Options   Thanks (0) Thanks(0)   Quote chazcheadle Quote  Post ReplyReply Direct Link To This Post Posted: March-24-2011 at 11:04pm
I've adjusted the forward shift feel so it no longer takes the extreme jerk/yank it used to to engange. Now at the transmission it feels more like a smooth detent/knuckling over. In reconnecting the rod linkages I determined the weight of the shift lever in the cockpit keeps steady pressure on the transmission towards forward- that slight leaning seems to be what is pressing the forward clutch enough to make the propeller spin and move the boat forward in 'neutral'. So perhaps the lever/linkage system needs to be set to balance the lever at 12TDC to keep the transmission from engaging either way. I have read that the Paragons don't have a real neutral, but a zone where there is no pressure on the forward or reverse clutch discs.

more fiddling!

thanks,
-chaz
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 8122pbrainard Quote  Post ReplyReply Direct Link To This Post Posted: March-24-2011 at 10:52pm
Chaz,
Leave the other adjustments as is at this time. Get it running and see what happens. It's very rare they need any adjusting. They were set up at the factory when the trans was brand new to take care of manufacturing tolerances.


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Post Options Post Options   Thanks (0) Thanks(0)   Quote chazcheadle Quote  Post ReplyReply Direct Link To This Post Posted: March-24-2011 at 10:06pm
Haha< as
I wrote that it did occur to me that a C-Craft would not have the troubles.
But, we can't live aboard one. :+)

-chaz
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 62 wood Quote  Post ReplyReply Direct Link To This Post Posted: March-24-2011 at 9:55pm
Originally posted by chazcheadle chazcheadle wrote:

As I have to hang over the top of the engine and and am doing this upside down, and feel for the holes blindly whilst balancing to not fall headfirst into the bilge...
chaz


Chaz,
sounds like you should get an old Correct Craft!
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Post Options Post Options   Thanks (0) Thanks(0)   Quote chazcheadle Quote  Post ReplyReply Direct Link To This Post Posted: March-24-2011 at 9:30pm
Yatzee! I the bolt is long and must be pretty far out to allow the jub to spin in/out (or rather tighten/loosen) As I have to hang over the top of the engine and and am doing this upside down, and feel for the holes blindly whilst balancing to not fall headfirst into the bilge... I got it adjusted! Now, to finish putting the engine back together and test it out!

Am I right in thinking the forward and reverse adjustments are somewhat connected as far as they are balanced over the 'neutral' zone? Can I adjust one and test it before touching the other? or must they be adjusted at the same time?

thanks!
chaz
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 8122pbrainard Quote  Post ReplyReply Direct Link To This Post Posted: March-24-2011 at 5:59pm
Chaz,
I believe the #1 bolt on that model has a pin on the end of it. It needs to come out and not just loosened.


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Post Options Post Options   Thanks (0) Thanks(0)   Quote chazcheadle Quote  Post ReplyReply Direct Link To This Post Posted: March-24-2011 at 5:55pm

I found this image somewhere else on the internet.
I have loosened #1.
Would getting a screwdriver into the slots in threads be what you meant by holding the forward end stationary?

again, thanks for the guidance!
-chaz
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 8122pbrainard Quote  Post ReplyReply Direct Link To This Post Posted: March-24-2011 at 5:35pm
Chaz,
What you are doing is tightening up the clearance between the clutch plates. They are internal of the drum with the big 5 to 6" threads on it. The front (outside) needs to be held stationary while the back (inside) is rotated. Looking forward, it needs to be turned clockwise to tighten.


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