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40 amp circuit breaker?

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6strings View Drop Down
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    Posted: April-03-2007 at 5:07pm
Brian,

Sure, here's my email: comtor@netzero.com

Thanks again,

Walt
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Post Options Post Options   Thanks (0) Thanks(0)   Quote nuttyskier2002 Quote  Post ReplyReply Direct Link To This Post Posted: April-03-2007 at 4:05pm
6, the image size is too large to upload. I'll fax it too you and see if that works. Maybe someone else on here can give me some help sending this out to all who want it. Also, give me your e-mail address and I'll try to send it that way as well. Brian
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 6strings Quote  Post ReplyReply Direct Link To This Post Posted: April-03-2007 at 12:34pm
Nutty,
Excellent! If you need to fax it: 812-597-0699.
Many thanks.
Walt
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Post Options Post Options   Thanks (0) Thanks(0)   Quote nuttyskier2002 Quote  Post ReplyReply Direct Link To This Post Posted: April-03-2007 at 11:47am
Originally posted by nuttyskier2002 nuttyskier2002 wrote:

Originally posted by 6strings 6strings wrote:


Nutty, I would definetly be interested in the wiring diagram you mentioned. My 76 has had the one wire alternator change over but all the old wires and regulator are still in place with clipped wires. I'd like to go through it all and remove the old wire remnents and make sure the rest is up to date, including a main breaker. I'd also like to clean up my dash wiring since replacing the ammeter with voltmeter. It sounds as if I can eliminate a couple of wires that are still in place. Thanks everyone for all the knowledge sharing!


I'm going to try to post this wiring diagram on this site. If this doesn't work I can fax it to anyone here who is interested.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote nuttyskier2002 Quote  Post ReplyReply Direct Link To This Post Posted: April-03-2007 at 11:45am
Originally posted by 6strings 6strings wrote:


Nutty, I would definetly be interested in the wiring diagram you mentioned. My 76 has had the one wire alternator change over but all the old wires and regulator are still in place with clipped wires. I'd like to go through it all and remove the old wire remnents and make sure the rest is up to date, including a main breaker. I'd also like to clean up my dash wiring since replacing the ammeter with voltmeter. It sounds as if I can eliminate a couple of wires that are still in place. Thanks everyone for all the knowledge sharing!
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Post Options Post Options   Thanks (0) Thanks(0)   Quote JEFF KOSTIS Quote  Post ReplyReply Direct Link To This Post Posted: April-01-2007 at 9:45pm
     112, glad to see the breaker cured it. I was wondering if you changed it and couldnt figure out why 20 amps would heat it up. Troubleshooting these things can get a bit stressfull and was amazed by your persistance and patients.
     8122, I have seen quite a few schematics/wiring diagrams that have errors. I think the error is when they tried to mix volt and ammeter wiring methods on the same diagram. Id be more than happy to explain anything you have questions on or uncertain about. Its hard to put this stuff into words. Anyone going to the New England reunion?? It would be cool to sketch some crazy ideas on paper with your next beer as a paper weight.
     6Strings, I agree with you on learning. Would be nice to utilize the "extra" wires since converting the alternator and using them to your advantage without ripping it out.
     Cool post guys!!
     

                                   Jeff...
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 6strings Quote  Post ReplyReply Direct Link To This Post Posted: April-01-2007 at 2:11pm
Great Chris. I agree on the learning thing. There's alot more satisfaction on knowing why something isn't working and how to fix it.

Nutty, I would definetly be interested in the wiring diagram you mentioned. My 76 has had the one wire alternator change over but all the old wires and regulator are still in place with clipped wires. I'd like to go through it all and remove the old wire remnents and make sure the rest is up to date, including a main breaker. I'd also like to clean up my dash wiring since replacing the ammeter with voltmeter. It sounds as if I can eliminate a couple of wires that are still in place. Thanks everyone for all the knowledge sharing!
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Poster112 Quote  Post ReplyReply Direct Link To This Post Posted: April-01-2007 at 11:50am
Fresh breaker seems to have solved it. I put in freshly charged battery and had a hard time getting it running. One running with old breaker, it went up to 20 amps at 2000 rpms and stayed there. After I replaced the breaker, It initially went up to 20 amps and then came right down to below 10 and I could not get it back above 10 . I guess that this settles it?
Thanks, fellows. I learned a bunch from you guys and now have a lot more confidence in trouble shooting electrical probs. This is why I did not take into a shop. They would have just fixed it and I would have learned nothing.
I hope that I can return the favor some time. Obviously, it won't be in the form of engine repair advice
Chris
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 8122pbrainard Quote  Post ReplyReply Direct Link To This Post Posted: April-01-2007 at 11:44am
Jeff, It sounds more and more like your wiring method is what 112 has. This has gotten real confusing!! Did CC wire differently than the PCM wiring diagram? Has someone changed the wiring?

112, Put the new breaker in and you have a fully charged battery now then see what happens.


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Post Options Post Options   Thanks (0) Thanks(0)   Quote Poster112 Quote  Post ReplyReply Direct Link To This Post Posted: April-01-2007 at 10:07am
Nutty, Yes that is my engine. I cannot take credit for the appearance, though. Previous owner rebuilt and painted. I'm all for the diagram and upgrade. I just know very little about electrical systems (though I've learned a lot while trouble shooting this problem).

JEFF, the ammeter does show discharge when the engine is off and key is on.
The wire from ing. to solenoid does not seem to be battery power and is hooked to the small post.
My wiring appears to be the same as the diagram other than where the ammeter is placed and the breaker.
I have not yet replaced breaker, though I did get one. Today I am putting in a freshly charged battery and see what that does. If it does not help, I'll finally install the new breaker.
I'd rather have a bottle-in-front-of-me than a frontal-lobotomy.

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Post Options Post Options   Thanks (0) Thanks(0)   Quote nuttyskier2002 Quote  Post ReplyReply Direct Link To This Post Posted: April-01-2007 at 4:13am
Poster, is the picture above of the engine in your boat? If so it looks very nice. My question is...why haven't you upgraded to an alternator with an internal regulator and replaced that ammeter with a more reliable voltmeter. Your electrical problem would be much simpler to troubleshoot this way if not done away with. I can provide you with a wiring diagram for this modification if you'd like. It would also clean up some clutter in your engine compartment. Brian
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Post Options Post Options   Thanks (0) Thanks(0)   Quote JEFF KOSTIS Quote  Post ReplyReply Direct Link To This Post Posted: March-31-2007 at 10:44pm
    8122 see what I mean about the PCM diagram being innacurate?? See how you can disconnect the ammeter completely and still run everything except you will get output from the alternator.

    112, if the sketch you drew is correct, that isnt right either, but shouldnt blow the breaker. The most it would do is the ammeter would read just the current being used by the ign switch. This also assumes that the wire you have drawn from the ign sw to the solenoid isnt battery power, but connected to the small post on the solenoid (coil).

    couple of questions...Would be nice to know first why the breaker heats and trips. You confirmed 20A on the ammeter when put in series with the breaker. 20A should be fine and it shouldnt heat up. Is the breaker new?? Did you replace it yet?? Also, can you recall when everything was hooked up to original, and you had the engine and key off, would the ammeter go to "discharge"???


                                   Jeff...
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Poster112 Quote  Post ReplyReply Direct Link To This Post Posted: March-31-2007 at 9:26pm
I believe that the wire from ignition directly to solenoid is white and not 10 gauge. It is smaller. The only red wire connected to ignition switch is the wire from the ammeter. It is the only 10 gauge wire connected to the switch.
I cannot tell for sure if the breaker is original or not. I think not. The engine is original and I do not know if '78 351w Commanders came with them. The bracket that it is attached to is VERY clean, though. The previous owner also replaced the voltage regulator (I think that is what it is. It says "short circuit protected" on it). Here is the photo of it with a big blue box on the rear of the bracket. That blue box has been replaced by a 2 inch by 3 inch shiny silver box that says "Short circuit protected" on it.

It really is a Commander, by the way. It just has PCM manifolds on it
My battery charger is not one with an amp meter, per se. It's a cheap one with a light "scale" indicating level of charge. It started on the very bottom when I first hooked it up and climbed as it charged. It may start on the lowest level, by default.
I'd rather have a bottle-in-front-of-me than a frontal-lobotomy.

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Post Options Post Options   Thanks (0) Thanks(0)   Quote 8122pbrainard Quote  Post ReplyReply Direct Link To This Post Posted: March-31-2007 at 6:47pm
112, Do you have the red wire from the ign. switch to the solinoid?

Does it look like the breaker was added and not original?

The battery charger you have, does it have a amp meter on it and did it taper down to dear zero?


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Post Options Post Options   Thanks (0) Thanks(0)   Quote Poster112 Quote  Post ReplyReply Direct Link To This Post Posted: March-31-2007 at 6:19pm
Battery took some charge. I have not put it back in though to test (thunderstorms).
The wiring diagram that I have is the one that you posted. I gave you the wrong location of the breaker earlier. Here is the correct location.
The 10 gauge wire from the alternator goes to one post of the ammeter. From that same post, a 10 gauge wire goes to the breaker and from the breaker to the solenoid. The other post of the ammeter has a 10 gauge wire going to the ignition switch. The diagram says that wire is supposed to be "clipped" if ammeter is used. Does that mean no connection there? Mine definitely has a wire there from the ammeter and alternator to the solenoid with a circuit breaker in-line:
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 8122pbrainard Quote  Post ReplyReply Direct Link To This Post Posted: March-31-2007 at 4:23pm
112,I'm strugling with your sketch!! OK, you said you have a wiring diagram. Is it the same one as the one I posted? Jeff says it's different and your sketch is different.

What happened when you put the battery on the charger?


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Post Options Post Options   Thanks (0) Thanks(0)   Quote 8122pbrainard Quote  Post ReplyReply Direct Link To This Post Posted: March-31-2007 at 12:39pm
Jeff, The wiring diagram is right out of the PCM manuel.


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Post Options Post Options   Thanks (0) Thanks(0)   Quote Poster112 Quote  Post ReplyReply Direct Link To This Post Posted: March-31-2007 at 8:54am
I put it in series. I unhooked the wire going to the breaker and put it on one ammeter post and used 10 gauge from the other post to the breaker.

Also, here is how mine is wired, as far as I can track it without undoing a bunch of tape. I cannot yet tell where the small wire from alternator is going.

It looks the like my ammeter is wired differently than in the diagram, as my ammeter is also hooked to the solenoid through the breaker. Is that right or could that be the problem?
I'd rather have a bottle-in-front-of-me than a frontal-lobotomy.

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Post Options Post Options   Thanks (0) Thanks(0)   Quote JEFF KOSTIS Quote  Post ReplyReply Direct Link To This Post Posted: March-30-2007 at 10:29pm
    8122, this is a weird diagram as I am pretty sure its messed up. First you are right about all the loads going through the ammeter. The diagram cant be right because the way they show it, you would show charging current as total load being drawn from the alternator including battery charging combined. Being wired this way, your current meter will never creep to zero. Also, it would not show ANY discharge current. In oreder to be correct, the right side post of the ammeter in the pic would would have to have a direct line to the "batt term" on the ign key and NOT going from "batt term" direct to the battery like it now shows. Then the a direct line from the battery would have to go to the left post on the pic of the ammeter. I wish I had 112 intelligence on how to "draw" on the diagram as I suck at computers!!

     112, did you just add the ammeter across the breaker without unhooking anything??? If so, you need to unhook the wires on one side of the breaker (doesnt matter which) and put the ammeter in series with it.


                                      Jeff...

wow! I think I need a beer....
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Poster112 Quote  Post ReplyReply Direct Link To This Post Posted: March-30-2007 at 7:33pm
So I hooked the amp gauge to both sides of the breaker and got slightly lower readings when the engine was running than before. I must say that after running at 2000 RPMs, it read just below 20. After I backed off the RPMs, idled for a while, then brought it back up to 2000 RPMs, the gauge read about 5 amps lower than before. I hope that this is a good thing.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Poster112 Quote  Post ReplyReply Direct Link To This Post Posted: March-30-2007 at 5:50pm
Pete, here is the breaker location:
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 6strings Quote  Post ReplyReply Direct Link To This Post Posted: March-30-2007 at 2:58pm
Great. Thanks Pete.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 8122pbrainard Quote  Post ReplyReply Direct Link To This Post Posted: March-30-2007 at 8:55am
It says "red to ign. switch" which would be the bat. terminal


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Post Options Post Options   Thanks (0) Thanks(0)   Quote 6strings Quote  Post ReplyReply Direct Link To This Post Posted: March-30-2007 at 8:34am
Pete,

Looking at the diagram, I can't read what it says at the ameter. I can see "wire end taped if no ameter is used" but the other, "red to _______". Do you know what that says???

I can read everything else.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 8122pbrainard Quote  Post ReplyReply Direct Link To This Post Posted: March-30-2007 at 6:48am
112, Below is a 70's pcm wiring diagram. Is it like the one you have? Were is the 40 amp breaker?



Jeff, This diagram shows that all loads and battery charging go through the amp meter or tell me if I'm missing something again!! Again thanks for bringing up the fact that a cheap volt / olm meter many not read low enough ohms. I guess I'm used to using my DMM and didn't think about it before recomending buying a $40 meter. Typically I'm at higher voltages which helps with ohms law too. I usually don't see anything less than 24 volts nominal and that would only be on PLC'c.


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Post Options Post Options   Thanks (0) Thanks(0)   Quote Poster112 Quote  Post ReplyReply Direct Link To This Post Posted: March-29-2007 at 8:37pm
Jeff, I'm going to hook the current meter from the dash in line tomorrow. What am I looking for it to do? As you can see it is not well graduated other than the -40, 0 and +40 with the two halfway marks. Am I running the engine with it on there (looking for charge), with just the key on (discharge) or both? Also, which side of the breaker should it go on? Does it matter?
Chris
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Post Options Post Options   Thanks (0) Thanks(0)   Quote JEFF KOSTIS Quote  Post ReplyReply Direct Link To This Post Posted: March-29-2007 at 8:07pm
    A current meter inline with the breaker is the only true way to troubleshoot without guessing.


                                    Jeff...
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 8122pbrainard Quote  Post ReplyReply Direct Link To This Post Posted: March-29-2007 at 11:13am
Disconnect the battery when you put it on the charger.


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Post Options Post Options   Thanks (0) Thanks(0)   Quote Poster112 Quote  Post ReplyReply Direct Link To This Post Posted: March-29-2007 at 10:48am
Yeah. I've got a charger. I'll give it a try.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 8122pbrainard Quote  Post ReplyReply Direct Link To This Post Posted: March-29-2007 at 10:42am
Could be the battery. Thats why I inquired about its age. I have seen bad batteries that will still turn the engine over. Can you put it on a charger and see what happens?


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