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Anyone with a duct-u-lator?

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8122pbrainard View Drop Down
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    Posted: November-14-2007 at 8:16am
Ryan, Thanks for your compliment. Glad to here that you concure with me about there being plenty of hackers out there in the field. I however wasn't limiting my observations to residential only. Any typical ducting that you can find at Homedepot I've seen hacked together!! No I'm not in the trades but rather in a engineering position that gets me into lots of different fields. I've always been very mechanically inclined and always try to fully educate myself on any technical issue that comes up. I do however, have a lot of experience in air movement and that's the reason I hate to see the hacked up and unengineened ductwork. With the home I'm in now, I was lucky to get a contrator that would maybe do 1 residential a year (he did use standing cleats on my wide return plenums!!) and the rest commercial or industrial. He did a very nice job but I'm defiantly looking forward to the radient in the next house.


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77 Tique

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Post Options Post Options   Thanks (0) Thanks(0)   Quote Guests Quote  Post ReplyReply Direct Link To This Post Posted: November-13-2007 at 8:38pm
8122- good luck finding a residential outfit that will make standing slips..btw i shoulda cleared this up earlier..i dont mess with residential except on the side..im a local 33 sheet metal worker, so i i too am not to fond of scabs..i mean hacks either..i have put wirsbo in the residential houses when people wanted it..other than that i leave it up to the pipefitters/plumbers..seems like you know your sh*t?...are you in the trades?..if not im impressed with your knowledge
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 8122pbrainard Quote  Post ReplyReply Direct Link To This Post Posted: November-13-2007 at 4:06pm
Originally posted by Mark Mel Mark Mel wrote:

I like the look of the warmboard and I am having my new boiler sized to cover an addition that will have a new 26x20 den. I would rather use a product like this instead of having the ugly baseboard heat. Does anyone know if I can use this in this one room while the rest of the house is baseboard?


MM, It's not a problem. You just treat the addition with the Warmboard as a new zone like you would have with baseboard.


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Post Options Post Options   Thanks (0) Thanks(0)   Quote Mark Mel Quote  Post ReplyReply Direct Link To This Post Posted: November-13-2007 at 3:57pm
I like the look of the warmboard and I am having my new boiler sized to cover an addition that will have a new 26x20 den. I would rather use a product like this instead of having the ugly baseboard heat. Does anyone know if I can use this in this one room while the rest of the house is baseboard?
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Post Options Post Options   Thanks (0) Thanks(0)   Quote bmiller Quote  Post ReplyReply Direct Link To This Post Posted: November-13-2007 at 12:13pm
Sometimes digitals conrtrols suck also.Pneumatics aren't bad to work on.Sometimes I prefer them in some applications.Sometimes you just want to make your work easy.Have you ever heard the phrase SIMPLE,STUPID,DUMB.If you make your work simple,then anyone stupid or dumb can work on it.That way it never breaks down and its reliable.I've seen controls guys get really crazy when it comes to programming in a BAS system.Nine times out of ten theres always a simpler way of doing it,but they can never seem to figure it out.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote RainDog Quote  Post ReplyReply Direct Link To This Post Posted: November-13-2007 at 11:23am
The golden rule of pnuematics (according to programmable digital control guys) -

Pneumatics don't suck, they blow.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote bmiller Quote  Post ReplyReply Direct Link To This Post Posted: November-13-2007 at 10:41am
Raindog.We use TAC Vista in our hospital.Hell where work we still have a large section that still use pneumatic contols along with the first generation UC controls.Mostly now what gets installed these days are the MR's that TAC use for VAV boxes and air handler controls
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 8122pbrainard Quote  Post ReplyReply Direct Link To This Post Posted: November-13-2007 at 8:52am
Originally posted by ryanandrews ryanandrews wrote:

basically its cheaper to go forced air if you want cooling also.



Ryan, I'm glad that you found the information informative. I'd hate to see someone in your field not knowing the systems that are available or what is possible.

You must have missed my post on this radiant going in northern Wisconsin and not needing AC. Even without AC, you can't compare radiant to forced air unless you add zoning to the forced air. This, as you know adds high end controls for modulated dampering plus a high end furnace with variable speed blower and a modulated burner. (now we're talking getting Steve in with his TAC controls and I know he's expensive!!!). The bottom line after adding that to forced air is radiant is very cost effective. I know that with rising oil costs that the plastic tubing cost has gone up but how about steel costs for ducting!

I'm looking forward to enjoying radient heat and my retirement!
Each zone with independent temp control.
No more cold feet.
Nice even heat with no cold corners.
No more drafts.
No blower noise.
No lost space for duct chases or soffits.
No "oil canning" of ducting because a hacker on the ductwork doesn't know what a standing S cleat is.
No improperly sized ducting because the hacker didn't know how to size them and ends up setting the blower on high hoping to get air through them.
Adding to the hackers air flow problem 0 radius plenums, hard bend elbows, 0 inside radius elbows, duct T taps without turning vanes, high angle offsets and my favorite returns not equaling supplies.
No over sizing furnace BTU's causing short cycling then adusting the anticipator setting that causes large temp differentials.

Hopefully you will have the opportunity to install a whole hose radient in the near future.






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Post Options Post Options   Thanks (0) Thanks(0)   Quote RainDog Quote  Post ReplyReply Direct Link To This Post Posted: November-13-2007 at 2:05am
I was kidding about Johnson, of course. They are like a gabajillon dollar a year company. Doesn't help that their HQ is in my back yard.

Maintenance staff are stretched pretty thin all over these days. Most guys can't get to PM's because they are putting out fires all day long.

Is your system TAC/Andover or TAC/Vista?
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Post Options Post Options   Thanks (0) Thanks(0)   Quote bmiller Quote  Post ReplyReply Direct Link To This Post Posted: November-13-2007 at 12:55am
Raindog,yeah I've heard of Johson controls before.The hospital that I work at is located in Edgewood,Kentucky.Its about 10 minutes south of Cincinnati,Ohio.I've worked there for over 14 years.Two other guys plus myself do all the HVAC work in a million square foot building.That doesn't include of of the out builings that were responsilbe for also,which take up alot of time.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote RainDog Quote  Post ReplyReply Direct Link To This Post Posted: November-13-2007 at 12:31am
I own Johnson Controls. Ever heard of them?


Um, well, not really.

TAC, specifically Andover Controls. Our company has been an Andover dealer since 1980.

b, where is your hospital located?
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Guests Quote  Post ReplyReply Direct Link To This Post Posted: November-12-2007 at 9:23pm
8122- learn something everyday...just noticed a few of your post..havent been on here in a while..basically its cheaper to go forced air if you want cooling also..if not radiant and boiler systems are a good look also..all depends on what you want and want to spend i guess..
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Post Options Post Options   Thanks (0) Thanks(0)   Quote bmiller Quote  Post ReplyReply Direct Link To This Post Posted: November-12-2007 at 9:13pm
Raindog,what controls do you sell for your bulding automation systems,Seimens,Honeywell,or TAC?I work myself with TAC controls at the Hospital that I work for.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote RainDog Quote  Post ReplyReply Direct Link To This Post Posted: November-12-2007 at 8:48pm
Originally posted by JoeinNY JoeinNY wrote:

What other HVAC industry lurkers do we have out there?


I own (with a partner) a building automation system contracting company. While we do fully integrated systems (security, access, digital surveillance, lighting, HVAC), we primarily design/build turnkey enterprise class HVAC control systems.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 8122pbrainard Quote  Post ReplyReply Direct Link To This Post Posted: November-11-2007 at 11:18am
Originally posted by 8122pbrainard 8122pbrainard wrote:

Ryan Andrews, Email me through my profile if you want. I noticed that you are keeping your email address private and I respect that.


Ryan, Since you didn't contact me, I have to assume that you have found out a few things about whole house radiant heating. If not and your contacts in the HVAC industry still haven't given you the proper information, get in touch. Did you ever get a chance to run the BTU loading? Go back to the last house you did. What were the figures on say a properly insulated 3000 sq. ft. 2 story?


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Post Options Post Options   Thanks (0) Thanks(0)   Quote 8122pbrainard Quote  Post ReplyReply Direct Link To This Post Posted: November-04-2007 at 6:51pm
Ryan Andrews, Email me through my profile if you want. I noticed that you are keeping your email address private and I respect that.


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Post Options Post Options   Thanks (0) Thanks(0)   Quote Barracuda Quote  Post ReplyReply Direct Link To This Post Posted: November-02-2007 at 9:38pm
Gotcha- That will be nice heat for you. No need for slippers in the dead of winter
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 8122pbrainard Quote  Post ReplyReply Direct Link To This Post Posted: November-02-2007 at 7:43pm
Brad, You may have missed it when I mentioned not wanting to use the below floor method. It is not the most efficient method and it is rather labor intensive to install the tubing and aluminum plates/tracks. This is the Warmboard that I mentioned that takes the place of the subfloor.



Here's more on the Warmboard:Warmboard web site


You are correct regarding the other items adding up! I've gone through the floor plan a couple times to see about reducing some of the zones. It's tough because you really want all the rooms separate!

Edit, quote from Warmboard:
Floor Warming vs. Floor Heating

"Floor warming is sometimes used in small areas such as bathrooms for the sole purpose of warming your feet when you get out of the shower. This is usually done electrically by embedding resistive wires or mats in the setting materials under the tile. This method is rarely the primary heat source of a home.

Floor heating refers to radiant systems that are installed throughout most or all of the floor area of the home. Almost any modern well-built home, regardless of climate, can be comfortably heated with a radiant floor heating system as its sole heat source. In fact, a Warmboard system is the primary heating system for several buildings at the U.S. Research Station in Antarctica."


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Post Options Post Options   Thanks (0) Thanks(0)   Quote Barracuda Quote  Post ReplyReply Direct Link To This Post Posted: November-02-2007 at 1:32pm
Pete- things that will add up on you quickly when installing the radiant
-Quick track (look closely at the aluminum under floor tracks- the heat transfer rate is very good with these- don't just hang the tube with hangers.
-Manifolds (# of zones will play in here)
-Mixing valve (get the motorized one)
-Controller (you can get fancy here)
-Labor

Check out Pex Supply if you haven't already.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote eric lavine Quote  Post ReplyReply Direct Link To This Post Posted: November-02-2007 at 12:59pm
it really looks like he's painting his toe nails in the picture, probably to match those Bermuda's
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Post Options Post Options   Thanks (0) Thanks(0)   Quote TRBenj Quote  Post ReplyReply Direct Link To This Post Posted: November-02-2007 at 11:49am
Originally posted by 8122pbrainard 8122pbrainard wrote:

HW, I don't see any tools in his hands in the picture. Is this a new technique of starring at the engine and wishing it runs better?

I think it is Pete. JBear must have learned that trick from HW.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 8122pbrainard Quote  Post ReplyReply Direct Link To This Post Posted: November-02-2007 at 11:19am
Originally posted by Hollywood Hollywood wrote:

Pete, I was only teasing the man. He's actually quite the gearhead nowadays. We couldn't get him in a foot line or shot ski line at the P.P. until he had that '80 running "just right".


HW, I don't see any tools in his hands in the picture. Is this a new technique of starring at the engine and wishing it runs better?


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Post Options Post Options   Thanks (0) Thanks(0)   Quote 8122pbrainard Quote  Post ReplyReply Direct Link To This Post Posted: November-02-2007 at 11:13am
Originally posted by eric lavine eric lavine wrote:

remember the guy who changed his 4 spark plugs and didnt know there were 4 more on the other side


I still tell it to people and even some women find it hard to believe. Well, I think as it turned out, he and his brother went and got a friend who was more mecanically inclined. Don't forget that he first bought 4 plugs for a 350 GM and found out it was the 351!


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Post Options Post Options   Thanks (0) Thanks(0)   Quote Hollywood Quote  Post ReplyReply Direct Link To This Post Posted: November-02-2007 at 11:11am
Pete, I was only teasing the man. He's actually quite the gearhead nowadays. We couldn't get him in a foot line or shot ski line at the P.P. until he had that '80 running "just right".

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Post Options Post Options   Thanks (0) Thanks(0)   Quote eric lavine Quote  Post ReplyReply Direct Link To This Post Posted: November-02-2007 at 9:36am
remember the guy who changed his 4 spark plugs and didnt know there were 4 more on the other side
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 8122pbrainard Quote  Post ReplyReply Direct Link To This Post Posted: November-01-2007 at 7:53pm
Guys, Thanks for the input as it is appreciated.
I've had a few years to do a lot of research plus I do have a friend in HVAC so I really feel I'm making a sound decision. I'm going with in floor. This is on my little lake house in northern Wisconsin that will be getting a total remodel and major add on for my retirement house. I do not need AC as there typically are only 2 or 3 days a summer when its needed. The evenness and the comfort of in floor is the major factor. Without the need for ductwork and the use of Warmboard (the sub floor replacement) in floor really isn't that costly. The big item is the condensing boiler and the second are the pumps/flow zone controls. I did look into geothermal with the hydronic but with our cooler climate, plus all the trees my only option was some fairly deep extraction and injection wells. 3 years ago I went through getting a new water well and at $6000 did not want to add 2 more.(we also have some rather strict regs on process water well location to potable water wells) I love the idea but do not want to get into a overly complicated system in the north woods with the only repairman who understands it is 150 miles away!!

HW, don't come down on Jbear too much. He does do his own oil changes so that's a lot better than some!


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Post Options Post Options   Thanks (0) Thanks(0)   Quote eric lavine Quote  Post ReplyReply Direct Link To This Post Posted: November-01-2007 at 7:05pm
Its to bad they couldnt pipe the water from the cooling towers from the nuke plants, we would jet-ski by the water outlets where it bubbled about 500 yards out in the lake and that water was hot, there would be enough BTU's in the water to heat a community, plus it is free heat, whats a little radiation poisening, were talking about millions of gallons of hot water, no fossil fuels being burned.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote eric lavine Quote  Post ReplyReply Direct Link To This Post Posted: November-01-2007 at 6:58pm
Hollywood, it took me a minute but i busted out laughing, I havn't laughed that hard in a while.
Eric
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Hollywood Quote  Post ReplyReply Direct Link To This Post Posted: November-01-2007 at 3:57pm
Originally posted by bmiller bmiller wrote:

Gas forced is a cheaper option,but that only depends on how much you want to spend.Depending on the new seer ratings on all these new units your better off changing everything.Especially since you can't use the old a-coils with these new condensing units.If you went gas force there are so many different filtering systems out there for people with asthma and allergies.Its woth a look at least.If you are going to stay at that house for a long period of time,you may think of going geothermal.Its alot up front in terms of money,but you will recover your money pretty quick.It also depends on where you live.You could also do heat pump with a second stage gas heat and a electric backup for emergency heat.


Now I know how jbear feels in the engine threads.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote JoeinNY Quote  Post ReplyReply Direct Link To This Post Posted: November-01-2007 at 3:31pm
[QUOTE=bmiller] If you are going to stay at that house for a long period of time,you may think of going geothermal.Its alot up front in terms of money,but you will recover your money pretty quick.It also depends on where you live.[QUOTE]

Now we have someone talking sense, fossils are only going to be getting more expensive. The future is coming. If I was building a new house I would be drilling geothermal wells. If I was planning a new development I would install community wells/ponds..

Love in floor radiant heat btw, especially for a garage, built my brother in law a woodstove boiler and an in floor system for his workshop and it is awesome.
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