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Gut Job

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YooperSully View Drop Down
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    Posted: November-14-2010 at 5:06pm
Well It's deer season so I'm gutting her. Going for structural rehab first. Feel free to rip her apart. This boat was redone in 2004 by .....Hmmm I'll have to check. But it shows how quick crappy work won't last. 7 years and the floor is shot. I love the treated that they used to catch the shaft cover. They also used it to catch the the engine cover where they miss cut the ply. I want to get this thing back to oem with the skeletal but I'm unsure of what they did when it was restrung before. So in short all my templates are wrong I'm assuming. I took a few rough measurements on the stringers to see if you guys would be able to let me know if they dropped the stringers to accommodate the ply or if the stringers are right height for glass and they just added the ply to the top. Would someone with a 87' factory floor or equivalent get me the measurement from the built in step on the sides to the floor??

My first questions is can I do this on the trailer or should it be on stands. If I did it on the trailer I'd probably shim it a little better than how it sits now.

87' 2001
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YooperSully View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote YooperSully Quote  Post ReplyReply Direct Link To This Post Posted: November-14-2010 at 5:09pm
more pics
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akabulla View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote akabulla Quote  Post ReplyReply Direct Link To This Post Posted: November-15-2010 at 1:34am
Well good luck! I can answer a few of the questions. To determine the height of the floor put a piece of 3/4 ply over the primaries in the back. The 3/4" ply with about 1/4" for glass on it should be about the height of the floor.

So in this pic of my rebuild the piece my rear seat sits on is 3/4" ply with two layers of mat on it and it is even with the floor, which in my case the floor is 2 layers of biaxal and a layer of mat over foam.



To do the job you want to get it off the trailer. Support it in all four corners. Two supports in the back under the transom and two in the front. I made these to get the boat off the trailer. Pretty easy to build.



If you want to see more images of my rebuild you can find them here but please take note I had an 82 not an 87 but the floor should be similar.

Flickr

This is also a good read for you. He had an 87:

Bill's Boat Works

Have fun!
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8122pbrainard View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 8122pbrainard Quote  Post ReplyReply Direct Link To This Post Posted: November-15-2010 at 8:59am
Roger,
From your pictures, it looks like the actual stringer job isn't that bad but they didn't follow through with a decent ply floor job. The ply wasn't CPES'd/epoxied/glassed or they used treated throughout and the resin bond failed due to the chemicals in the treated. Hopefully they didn't use treated on the stringers too!!!


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Ranger View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Ranger Quote  Post ReplyReply Direct Link To This Post Posted: November-15-2010 at 4:24pm
I'm in the process of doing an 86. If you need something specific, let me know and I will see what I can do. It would be best to send me an email at Jwarren@pacbell.net. I have more photo's with measurements than I would be able to post on this site.

Jeff
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connorssons View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote connorssons Quote  Post ReplyReply Direct Link To This Post Posted: November-21-2010 at 9:56pm
Definatly off trailer! I made a rolling dolly that supported hull in 6 places, easily movable for clean up and better climbing in and out. trust me you will need a set of knee,s when your done good luck . jeff
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 87BFN owner Quote  Post ReplyReply Direct Link To This Post Posted: November-22-2010 at 7:22pm
Roger
wanted to shoot you an email, but your address is private. Please shoot me an email when you get a chance, at jbragg67@comcast.net.
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YooperSully View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote YooperSully Quote  Post ReplyReply Direct Link To This Post Posted: November-27-2010 at 9:37pm
Lifted the boat this Thursday. Might cut the floor out tomorrow. Would really like to get the motor out but still can't get a stand or lift lined up.
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YooperSully View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote YooperSully Quote  Post ReplyReply Direct Link To This Post Posted: November-27-2010 at 9:38pm
Tried to send each of you an email but to no avail. I corrected my info on my profile for contact. Thanks guys.
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YooperSully View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote YooperSully Quote  Post ReplyReply Direct Link To This Post Posted: December-01-2010 at 12:10am
Well,, Sunday I headed out and worked on her for a while. Peeled back half of the rear floor. To tell you the truth I was not surprised at what I found. There is no supports from the secondaries to the hull, the secondaries also don't link to the mains anywhere. Dry wall Screws held the 3/4 down. The foam had some decent sized voids for collecting water. Now that I popped the floor my foam seperated from the secondary about a half inch. That "creek" was a little gut wrenching, I thought it moved a mile at first. A lot of "plastic" like stuff used as void filler and adhesive for the floor. My pics next week will show more. Who has the CAD for the stringers? Pictures to follow as soon as I re-download Infanview for resize.
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YooperSully View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote YooperSully Quote  Post ReplyReply Direct Link To This Post Posted: December-01-2010 at 10:27am
The floor in the rear was so rotted it came out like tooth pics.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 8122pbrainard Quote  Post ReplyReply Direct Link To This Post Posted: December-01-2010 at 11:02am
Roger,
I'm curious as to who did the "job" on your stingers and floor. Do you know if it was a "pro" or the PO?


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YooperSully View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote YooperSully Quote  Post ReplyReply Direct Link To This Post Posted: December-01-2010 at 8:08pm
Originally posted by 8122pbrainard 8122pbrainard wrote:

Roger,
I'm curious as to who did the "job" on your stingers and floor. Do you know if it was a "pro" or the PO?


Unfortunately it was a "pro". I just dug through the archives and found a bill from the P.O. from American Boat Works in Tarpon Springs Fl. for 14,818.95 for a better than new condition fiberglass job.
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skutsch View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote skutsch Quote  Post ReplyReply Direct Link To This Post Posted: December-01-2010 at 8:15pm
Originally posted by YooperSully YooperSully wrote:

   found a bill from the P.O. from American Boat Works in Tarpon Springs Fl. for 14,818.95 for a better than new condition fiberglass job.


WOW! That is some crazy money... Just looked at their website. "All work guaranteed as long as you own your boat." I guess for that kind of money, it was worth it for the PO.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 8122pbrainard Quote  Post ReplyReply Direct Link To This Post Posted: December-02-2010 at 8:26am
Originally posted by skutsch skutsch wrote:

Originally posted by YooperSully YooperSully wrote:

   found a bill from the P.O. from American Boat Works in Tarpon Springs Fl. for 14,818.95 for a better than new condition fiberglass job.


WOW! That is some crazy money... Just looked at their website. "All work guaranteed as long as you own your boat." I guess for that kind of money, it was worth it for the PO.

Here's another example of why you should do a stringer job yourself!!! Almost 15K for a crap job and it only lasted 6 years! I wonder if American Boat Works is still around? Jody? If they are, we sure can add them to the list of were not to take a boat.


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Post Options Post Options   Thanks (0) Thanks(0)   Quote skutsch Quote  Post ReplyReply Direct Link To This Post Posted: December-02-2010 at 12:39pm
They sure seem to be still in business, here is there website:

American Boat Works

There Guarantee:

American Boat Works
Kick
glass guarantee
All fiberglass work is guaranteed as long as you own your boat
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Post Options Post Options   Thanks (0) Thanks(0)   Quote SNobsessed Quote  Post ReplyReply Direct Link To This Post Posted: December-03-2010 at 12:37am
Guaranteed to do what??
“Beer is proof that God loves us and wants us to be happy.”

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Post Options Post Options   Thanks (0) Thanks(0)   Quote connorssons Quote  Post ReplyReply Direct Link To This Post Posted: December-03-2010 at 1:29am
cost alot mooor cash in the long run.
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YooperSully View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote YooperSully Quote  Post ReplyReply Direct Link To This Post Posted: December-24-2010 at 9:58am
Some pics from last weekend.
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8122pbrainard View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 8122pbrainard Quote  Post ReplyReply Direct Link To This Post Posted: December-24-2010 at 10:36am
Wow, American Boat Works sure are pros!!!


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Post Options Post Options   Thanks (0) Thanks(0)   Quote YooperSully Quote  Post ReplyReply Direct Link To This Post Posted: December-27-2010 at 8:54pm
I've never done fiberglass work before so I have a few questions. More than likely I'm going to keep my stringers in. If any thing I will replace the secondaries but hopefully they aren't to screwed from original. If all works out, I will just fill in where needed. I guess more of a remodel than an addition. Now that stringer dimensions are coming in I'm starting to assemble my materials. I'm thinking that for the floor I'm going to glass over foam like original. Would three layers of 6 oz. be sufficient for the floor? Would I need to use Biax anywhere or can I just order one type of glass? Like I said I'm new to this stuff so take it easy on me.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote connorssons Quote  Post ReplyReply Direct Link To This Post Posted: December-27-2010 at 9:43pm
Dont take a chance, your in there do it all. im working on my sep and every piece of wood thats in it is totally gone. good luck! jeff
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Post Options Post Options   Thanks (0) Thanks(0)   Quote storm34 Quote  Post ReplyReply Direct Link To This Post Posted: December-27-2010 at 9:58pm
I agree, take the extra day or two it will take you and just do the whole deal. Everyone who doesn't end up saying they wish they would have done the primaries. Plus, then you can say you did a COMPLETE floor/stringer job and there are no questions.

I see you are in MI, but the best place to get materials (if you haven't yet) would be US composites. When I tore into our 88 I found them to be the cheapest even with shipping and great to work with. us composites
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Post Options Post Options   Thanks (0) Thanks(0)   Quote akabulla Quote  Post ReplyReply Direct Link To This Post Posted: December-28-2010 at 1:54am
I agree. Do the primaries. Reselling it will be much easier.

I did glass over foam. I did it like this.

Coat the stringers twice in CPES then one coat of expoxy.

1. Bed the stringers in 1 layer of mat to the hull
2. Fillet the edges with thickened epoxy
3. 1 layer of 2" Cloth
4. 1 layer of 4" cloth
5. 1 layer of 8" cloth
6. repeat the last three layers again
7. 1 layer of mat over the cloth
8. 1 layer of biaxial over the top down the sides
9. Foam
10. 1 layer of mat for floor
11. 1 layer of biaxial for floor
12. 1 layer of mat

This is very simplified but should be plenty of glass. If you haven't read the other builds you should from start to finish. All this is discussed in full detail! Let us know if you need links to them.

I didn't use the large sheets of cloth. For me it was a PITA so I stuck with mat and biaxial. Two seasons down and the floor is still very solid.

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Post Options Post Options   Thanks (0) Thanks(0)   Quote WOFTAM Quote  Post ReplyReply Direct Link To This Post Posted: December-28-2010 at 12:28pm
I have to agree with the rest of the crew. I started my project feeling like I was succumbing to peer pressure by doing a complete stringer job. As I got into it, I was surprised to see how much of the mains were so rotten they would not support their own weight once I got it out of the boat. By the way, the exterior biax was very strong, it was just that the stringers beneath were water logged and rotten. I am actually excited to see if this boat will handle any differently when I am finished. After all, it is Winter here in Michigan... What else are you going to do?
How did that boat get from Florida to the Great Lakes? Did you bring it up?

Good luck. If you need some wood, go see the folks in the facilities management dept of the Yooper Dome. They would have some good leads on where to get some quality doug fir up there.


Keep at it!
Just because you can does not mean you should.
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YooperSully View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote YooperSully Quote  Post ReplyReply Direct Link To This Post Posted: December-28-2010 at 10:59pm
Yeah. We bought it online. Actually I bought it on the top of our local ski hill while I was snowboarding. That was on a Tuesday. Thursday afternoon we were on the road to Tarpon Springs, FL to pick her up. Monday I was back at work. What a looooooong haul.
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YooperSully View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote YooperSully Quote  Post ReplyReply Direct Link To This Post Posted: December-28-2010 at 11:04pm
Doug Fir is on the rack at our local lumberyards. Due to our snow loads, it's spec'd in houses and garages here. I see your familiar with MQT area. That Yooper dome is an impressive display of what wood is capable of.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote kapla Quote  Post ReplyReply Direct Link To This Post Posted: December-29-2010 at 6:28pm
IMO those primaries stringers looks to be in good condition..seems they screwed on the top floor..anyway if you have come this far at least make sure you are not dealing with any rot there..make several test holes in them in different areas....if they check fine (no signs of water logged wood/rotted or black wood) plug the holes with epoxy..if they don´t well replace them...
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Post Options Post Options   Thanks (0) Thanks(0)   Quote storm34 Quote  Post ReplyReply Direct Link To This Post Posted: December-29-2010 at 6:55pm
Kap....why not just replace them anyway? You are building the rest of the boat back to last another 20+ years, why not do the primaries as well. Sure, they may ook ok now...but what about in 10 or 15 years?

I say go ahead and do the whole thing, it shouldn't cost too much extra time or money.

Can't argue with a COMPLETE stringer job.   
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Post Options Post Options   Thanks (0) Thanks(0)   Quote watrski Quote  Post ReplyReply Direct Link To This Post Posted: December-29-2010 at 8:18pm
Take your motor out instead of spending hours working around it.

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